NXF 808 34 - BIELEC · J-STD 004B Surface Insulation Resistance test showing no conductive anodic...
Transcript of NXF 808 34 - BIELEC · J-STD 004B Surface Insulation Resistance test showing no conductive anodic...
NXF-808-34 No Clean, VOC Free Soldering Flux
Benefits
J-STD 004B Flux type ORL0
Powerful wetting on all board finishes
Water-based, non-flammable
Exceptional cleanliness
Wide process window
Sustained activity for dual wave
Superior hole fill
No solder balling
Rosin / resin free, non-tacky
Description
Nexus NXF-808 Soldering Flux is a water-based, VOC free spray flux formulated for lead free wave and selected
soldering operations. NXF-808 provides excellent, defect free soldering of even the most difficult to solder components
and board finishes, including OSP, ENIG, Ag, Sn and HASL. NXF-808 leaves the absolute minimal of non-greasy post
soldering residue. Tested to Industry standards including J-STD 004B, Nexus residues can be considered safe to
remain on an assembly when no-clean technology is appropriate to the assembly end-use. All NEXUS VOC Free fluxes
offer the user to dramatically reduce wave soldering VOC emissions, whilst improving cleanliness and soldering
performance against traditional alcohol –based no clean fluxes.
Flux Packaging
NXF-808-34 125 mL, 0.5 Litre, 1 Litre, 5 Litre, 10 Litre and 25 Litre containers
Availability
Warton Metals manufacture all Soldering Fluxes in the UK. Custom fluxes, packaging and modifications are
available on request.
Standard product list
Application
NEXUS NXF-808-34 can be applied by spray, wave or brush, for optimum results ultrasonic spray methods should be
used. A post preheat flux loading of 70-200 µg / cm2 has been shown to give good soldering performance, for single
wave operations, levels towards the lower end of the scale should be applied. Topside board temperatures can range
from 100ºC-135ºC depending on assemblies thermal requirement. The preheat temperature should be adjusted to
ensure complete water removal before contact with the solder wave, an experienced operator can often hear when
insufficient water is removed or if the preheat is set too high. Conveyor speeds between 1-1.5 m min-1, contact time with
the solder wave between 3 and 5 seconds, with a height between 1/2 and 2/3 of the board thickness are typically used.
The solder pot temperature can range between 255-270°C dependant on thermal demand and solder alloy choice.
NXF-808 gives excellent soldering results with all lead free alloys including SAC 405, 305, 0307 and Warton High Purity
SC100e - a cobalt doped, low cost SAC alternative which results in bright, shiny and strong solder fillets.
Cleaning
NEXUS NXF-808-34 is designed for no clean applications, however, post soldering flux residue can be removed if
necessary by using hot water followed with a deionised water rinse or Warton Metals ‘Surf Clean Saponifier Cleaning
Solution’ for efficient neutralisation of any acidic residue and removal of any additional handling contamination.
Selective soldering operation using NXF-808-34 Typical preheat profile for NXF-808 with a
peak temperature between 115-120°C
Storage
NEXUS NXF-808-34 offers a 24 month shelf life stored in un-opened containers below 40°C. Care should be taken to
avoid temperatures below 0°C as freezing may cause separation of the flux additives. Shelf life of open containers will
depend on the environmental conditions, ensure lids are replaced and tightened to avoid evaporation.
-5
0
5
10
15
20
25
30
µs
Time
Ion chromatogram of NXF-808-34 flux in accordance to J-STD-004B,
TM 650 2.2.34, showing no evidence of halide in NXF-808-34
Ion chromatogram of halide analytical standard showing fluoride, chloride,
bromide, nitrate, sulphate and phosphate as low as 3 mg Kg-1
Test Data - NXF-808-34
Flux Classification
J-STD 004B
ORL0
Colour Clear
Solids Content % 5.2
Specific Gravity 25°C 1.014
Acid Value mg KOH/g 34
Flash Point None
Quantitative Halide
J-STD 004B
No Halide
Surface Insulation
Resistance J-STD 004B
Pass >100 MΩ
Electrochemical
Migration J-STD 004B
Pass
Electromigration
Resistance GR78 Core
Pass
Copper Corrosion 10 day
J-STD 004B, flux solids
Pass
Copper Mirror Corrosion
J-STD 004B
Pass - Type L
Typical batch properties for NXF-808-34
J-STD 004B Surface Insulation Resistance test showing no conductive anodic
filament (CAF) migration or dendritic growth after 168 hours at 40°C 90%
relative humidity
-2
0
2
4
6
8
10
µs
Time
Fluoride
Chloride
Phosphate Bromide Nitrate
Sulphate
NXF-808-34 Rosin test flux
J-STD 004B Copper mirror corrosion test, showing NXF-808-34 as a type L
No complete removal of the copper. 24 hours 23°C 50 % relative humidity
7 day continuous Surface Insulation Resistance test, testinging cycles
every 20 minutes at 5V. Showing no dendrite formation and far exceeding
J-STD 004B requirements of greater than 100 MΩ.
0
2
4
6
8
10
12
0 81
62
43
24
04
85
66
47
28
08
89
61
04
11
21
20
12
81
36
14
41
52
16
0
SIR
[lo
g(o
hm
)]
Hours at 40°C 90% RH
NXF-808-34 median Surface Insulation Resistance J-STD 004B
Pattern Down
Pattern Up
Control
Compatibility
NEXUS NXF-808-34 is a compatible flux technology with all NEXUS Lead Free soldering materials along with other
specialist fluxes available from Warton Metals Ltd.
Rework and hand assembly
NEXUS NXW-78 No Clean, Lead Free Cored Solder Wire
Nexus NXG-900 Tacky Rework Flux
Future 315 Rework Pens
Solder Paste
NEXUS NXP-900 No Clean, Lead Free Solder Paste
NEXUS NXP-950 No Clean, Lead Free Solder Paste
The information supplied in this Data Sheet is designed only as guidance for use of the product and is correct to the best of our knowledge and belief, at the
date of publication. However, no guarantee is made to its accuracy. This information relates only to the specific material designated and may not be valid for
such material used in combination with any other materials or in any other process (2017).
Wetting performance test against a leading
competitor VOC free flux. NXF-808-34
reaches buoyancy before the competitor
material and offers a stronger wetting force.
Tested as per J-STD 004 wetting balance
test, IPC TM650 2.4.14.2
Safety
Read all safety data sheets before use
NXF-808-34
Competitor VOC Free