NWACC Business & Industry Workforce Development Institute N - 1 OSHA 29CFR 1910.178 FORKLIFT SAFETY...
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Transcript of NWACC Business & Industry Workforce Development Institute N - 1 OSHA 29CFR 1910.178 FORKLIFT SAFETY...
NWACC Business & Industry Workforce Development Institute
N - 1
OSHA 29CFR 1910.178
FORKLIFT SAFETY
OSHA TRAINING
NWACC Business & Industry Workforce Development Institute
N - 2
29CFR - SAFETY AND HEALTH STANDARDS
1910 - GENERAL INDUSTRY
178 - POWERED INDUSTRIAL TRUCKS
REGULATORY STANDARDPOWERED INDUSTRIAL TRUCKS
29CFR - 1910 - 178
NWACC Business & Industry Workforce Development Institute
N - 3
FORKLIFT INJURY STATISTICS
INATTENTION
DISTRACTION
EXCESSIVE SPEED
POOR DRIVING HABITS
LACK OF TRAINING
APPROXIMATELY 34,000 RELATED INJURIES A YEAR:
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY
6500lbs
REAL HEAVY PARTS
NWACC Business & Industry Workforce Development Institute
N - 4
CIRCUMSTANCES OF INJURY
OVERLOADING CAUSING THE VEHICLE TO TURNOVER
LOAD INSTABILITY CAUSING TURNOVER
OBSTRUCTIONS IN THE PATH OF TRAVEL OR LIFT
USING FORKLIFT OUTSIDE OF DESIGN LIMITATIONS
STRIKING A PEDESTRIAN
HOW MOST INJURIES OCCUR
NWACC Business & Industry Workforce Development Institute
N - 5
CASE STUDY #1 CRUSHED AGAINST A STEEL POLE
CITATION: FAILURE TO MAINTAIN CLEARANCE BETWEEN A FIXED OBJECT AND THE VEHICLE.
NARRATIVE: AN EMPLOYEE WAS SPOTTING A FORKLIFT BACKING UP IN A CONGESTED FLOOR AREA. THE OPERATOR ATTEMPTED TO EASE THE VEHICLE SLOWLY BACK TO GAIN CLEARANCE TO TURN. THE GAS PEDAL STUCK SLIGHTLY CAUSING THE VEHICLE TO LURCH, PINNING AND CRUSHING THE SPOTTER BETWEEN THE FORKLIFT AND A POLE RESULTING IN FATAL INJURIES.
NWACC Business & Industry Workforce Development Institute
N - 6
CASE STUDY #2KILLED BY TOPPLED FORKLIFT
CITATION: FAILURE TO MAINTAIN CLEARANCE BETWEEN THE EDGE OF THE DOCK AND THE VEHICLE.
NARRATIVE: AN EMPLOYEE WAS TRANSFERRING MATERIAL FROM A LOADING DOCK TRAILER TO A WAREHOUSE LOCATION WHEN THE VEHICLE WAS DRIVEN OFF OF THE SIDE OF THE DOCK RESULTING IN A LATERAL TIPOVER OF THE VEHICLE AND FATAL OPERATOR INJURIES.
NWACC Business & Industry Workforce Development Institute
N - 7
CASE STUDY #3KILLED BY TOPPLED FORKLIFT
CITATION: FAILURE TO MAINTAIN VEHICULAR CONTROL
NARRATIVE: AN EMPLOYEE WAS TRANSFERRING MATERIAL FROM A STACKED PALLET STORAGE LOCATION TO THE WAREHOUSE FLOOR. THE OPERATOR BEGAN MOVING THE VEHICLE WITH THE LOAD EXTENDED BEFORE LOWERING THE LOAD, RESULTING IN A CENTRIFUGAL OVERLOAD AND TOPPLING. THE OPERATOR WAS CRUSHED BY THE VEHICLE.
NWACC Business & Industry Workforce Development Institute
N - 8
TRAINING REQUIREMENTS
CLASSROOM TRAINING COVERING SAFETY RULES
BASIC MATERIAL-HANDLING TECHNIQUES
BASIC OPERATING TECHNIQUES
DRIVER’S PERFORMANCE TEST
OPERATORS MUST RECEIVE:
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY
NWACC Business & Industry Workforce Development Institute
N - 9
REQUIRED WHEN THERE IS A:
CHANGE IN VEHICLES AND HANDLING EQUIPMENT
CLOSE-CALL EVENT
FAILURE IN THE SAFETY PROCEDURES
REASON TO DOUBT EMPLOYEE PROFICIENCY
RETRAINING REQUIREMENTS
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY
NWACC Business & Industry Workforce Development Institute
N - 10
FORKLIFT SAFETY PROGRAM
1. WRITTEN COMPANY SAFETY PROCEDURES
2. EMPLOYEE TRAINING
3. DRIVING PROFICIENCY
THREE ELEMENTS TO THE PROGRAM:
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY
NWACC Business & Industry Workforce Development Institute
N - 11
FORKLIFT SAFETY PROGRAM
1. COMPANY FORKLIFT POLICY REVIEWED ANNUALLY
2. DAILY OPERATOR INSPECTIONS DOCUMENTED
3. DRIVING TRAINING AND PROFICIENCY DOCUMENTED
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY
WRITTEN COMPANY SAFETY PROCEDURES
NWACC Business & Industry Workforce Development Institute
N - 12
BASIC FORKLIFT PRINCIPLES
FORKLIFT MANUFACTURER:
DICTATES SPECIFIC OPERATION OF VEHICLE
SPECIFIES MAINTENANCE REQUIREMENTS
CONSULTED CONCERNING “ADD-ON’s”
FIRST CHOICE FOR SAFETY QUESTIONS
NWACC Business & Industry Workforce Development Institute
N - 13
BASIC FORKLIFT PRINCIPLES
OVERHEAD GUARD
MAST
CARRIAGE
BACKREST
LIFT CYLINDER
TILT CYLINDERS
FORKS
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY
NWACC Business & Industry Workforce Development Institute
N - 14
BASIC FORKLIFT PRINCIPLES
THE RATED CAPACITY:
THE MAXIMUM AMOUNT OF WEIGHT THAT CAN BE SAFELY LIFTED
HOW THE LOAD RESTS ON THE FORKS IS CRITICAL
THE CLOSER THE LOAD IS TO THE BACKREST THE BETTER
CAN BE FOUND ON THE NOMENCLATURE PLATE OF THE VEHICLE
THE RATED CAPACITY
NWACC Business & Industry Workforce Development Institute
N - 15
BASIC FORKLIFT PRINCIPLES
PIVOT POINT COUNTER WEIGHTPIVOT POINTCOUNTER WEIGHT
LIFTING PRINCIPLE
CONSULT YOUR VEHICLE OWNERS MANUAL
NWACC Business & Industry Workforce Development Institute
N - 16
BASIC FORKLIFT PRINCIPLES
CONSULT YOUR VEHICLE OWNERS MANUAL
LIFTING PRINCIPLE
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY6500lbs
REAL HEAVY PARTS
INCORRECT
MOVING THE LOAD AWAY FROMTHE BACKREST CAN LOWERTHE RATED CAPACITY OF THEFORKLIFT BY HUNDREDS OFPOUNDS!
NWACC Business & Industry Workforce Development Institute
N - 17
BASIC FORKLIFT PRINCIPLES
LIFTING PRINCIPLE
CONSULT YOUR VEHICLE OWNERS MANUAL
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY6500lbs
REAL HEAVY PARTS
INCORRECT
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY
CORRECT
6500lbs
REAL HEAVY PARTS
NWACC Business & Industry Workforce Development Institute
N - 18
BASIC FORKLIFT PRINCIPLES
CENTRIFUGAL FORCES
MOVING OR TURNING THE VEHICLEWHEN THE LOAD IS EXTENDED CANRESULT IN TURNOVER BECAUSE OFCENTRIFUGAL FORCES APPLIED ATTHE TOP OF THE LOAD!
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY
6500lbs
REAL HEAVY PARTS
NWACC Business & Industry Workforce Development Institute
N - 19
FORKLIFT OPERATING PRINCIPLES
PRE-USE INSPECTION
MAST
ROLLER TRACKS AND CHAINS
FORKS AND ADJUSTMENT
FLUID LEVELS
HYDRAULIC LINES
LIFT AND TILT CYLINDERS
OVERHEAD GUARD MOUNTING
FIRE EXTINGUISHER
CYLINDER MOUNTING HARDWARE
TIRES
LIGHTS AND WARNING DEVICES
HANDBRAKE
STEERING AND BRAKES
DRIVING CONTROLS
LIFT CONTROLS
SEAT ADJUSTMENT AND BELTS
NWACC Business & Industry Workforce Development Institute
N - 20
FORKLIFT OPERATING PRINCIPLES
TYPES OF POWER SOURCES
BATTERY POWERED
PROPANE POWERED
DIESEL POWERED
GASOLINE POWERED
CONSULT YOUR VEHICLE OWNERS MANUAL
NWACC Business & Industry Workforce Development Institute
N - 21
FORKLIFT OPERATING PRINCIPLES
INSPECTION OF POWER SOURCES
BATTERY POWERED
- REQUIRES CONSTANT CHARGING
- NO IGNITION SOURCES IN CHARGING AREA
- FOLLOW LOCAL CHARGING PROCEDURES
CONSULT YOUR VEHICLE OWNERS MANUAL
NWACC Business & Industry Workforce Development Institute
N - 22
FORKLIFT OPERATING PRINCIPLES
PROPANE POWER
- INSPECT TANK FOR SERVICEABILITY
- INSPECT PROPANE TRANSFER SYSTEM
- INSPECT TANK RESTRAINT SYSTEM
- FOLLOW LOCAL REPLACEMENT PROCEDURES
CONSULT YOUR VEHICLE OWNERS MANUAL
INSPECTION OF POWER SOURCES
NWACC Business & Industry Workforce Development Institute
N - 23
DANGEROUS DRIVING CONDITIONS
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY6500lbs
REAL HEAVY PARTS
ALWAYS APPROACH RAMP LOAD FIRST!
LOADED FORKLIFT RAMP OPERATIONS
NWACC Business & Industry Workforce Development Institute
N - 24
DANGEROUS DRIVING CONDITIONS
LOADED FORKLIFT RAMP OPERATIONS
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY6500lbs
REAL HEAVY PARTS
ALWAYS LEAVE RAMP LOAD LAST!
NWACC Business & Industry Workforce Development Institute
N - 25
DANGEROUS DRIVING CONDITIONS
UNLOADED FORKLIFT RAMP OPERATIONS
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY
ALWAYS APPROACH A RAMP FORKS LAST!
NWACC Business & Industry Workforce Development Institute
N - 26
DANGEROUS DRIVING CONDITIONS
UNLOADED FORKLIFT RAMP OPERATIONS
ACME FORKLIFTS
LOAD CAPACITY6000 lbs
PROPANE ONLY
ALWAYS LEAVE A RAMP FORKS FIRST!
NWACC Business & Industry Workforce Development Institute
N - 27
1. DEVELOP AND STRICTLY ADHERE TO SAFETY PROCEDURES.
2. ESTABLISH AND ENFORCE SAFE WORK PRACTICES.
3. ENSURE PROPER TRAINING AND SUPERVISION.
4. STRENGTHEN AND MODIFY PRESENT POLICIES.
5. UNDERSTAND THE RELATIONSHIP BETWEEN 29 CFR 1910.178 AND THE BUSINESS OR INDUSTRY INVOLVED.
KEY ELEMENTS TO AN EFFECTIVE PROGRAM
NWACC Business & Industry Workforce Development Institute
N - 28
OSHA'S PERCEPTIONOF A SUCCESSFUL PROGRAM
1. DETAILED FORKLIFT SAFETY PROCEDURES
2. EXTENSIVE EMPLOYEE TRAINING PROGRAMS
3. PERIODIC REINFORCEMENT OF TRAINING
4. SUFFICIENT DISCIPLINE REGARDING IMPLEMENTATION