Dynamic and flexible solutions

Processes connected with flexibility

No sticking, no screws, just plugging in!BEECardboard by BeeWaTec

BEECardboard is the revolution of Cardboard Engineering. Our new system helps you to create your individual systems even faster. This method is used during workshops in order to create and test work stations, shelves etc. even before the „real“ assmelby. In this way expensive changes can be avoided afterwards. (muda = waste) We offer an effective assembly kit of components, which you can later reproduce perfectly with our pipe racking system by G.S ACE. It consists of carton pipe diameter 28mm, carton angles 40x40mm and corre-sponding plastic joints.

All components (exception: carton pipe and angles) can be used several times. A high level of emphasis is placed on sustainability.

Starter kits as well as individual componen-ts are available.

INDIVIDUAL COMPONENTS . . 3

VALUE-STREAM MAGNETS . . . . 6

LEAN-BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

STARTER-KITS . . . . . . . . . . . . . . . . . . . . . . 9

CARDBOARD WORKSTATION 10

RESUME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

No glue, no bolts, simple plugging.

Reusable!

Faster, more eff icient and creative -ideas and conzeptualizations withCardboard Enginieering by BeeWaTec

CE-GAP-01 CE-GAP-02A

CE-GAP-02B

CE-GAP-03

CE-GAP-05

CE-GAP-18

CE-GAP-17

CE-GAP-16

BEECARDBOARD | 3

T-joint weight: 30 g packag. unit: 50 pcs

corner jointsweight: 45 g packag. unit: 25 pcs

edge jointweight: 48 g packag. unit: 25 pcs

INDIVIDUAL COMPONENTS

Cardboard-Pipe Cardboard-anglescarton pipe, diameter: 28mmlength: 2mpackag. unit: 20 pcs / 40m

carton angles, 40x40mmlength: 2mpackag. unit: 5 pcs / 10m

end capweight: 9 g packag. unit: 300 pcs

angle jointweight: 32 g packag. unit: 50 pcs

T-jointweight: 22 g packag. unit: 80 pcs

pipe holderweight: 14 g packag. unit: 200 pcs

pipe joint clipweight: 18 g packag. unit: 100 pcs

CE-GAP-26B

CE-GAP-27A

CE-GAP-28A

CE-GAP-27B

CE-GAP-28B

CE-GAP-06

CE-GAP-41 CE-GAP-43

CE-GAP-23-G

Ø 28

12

CE-GAP-29B

4 | BEECARDBOARD

holder for LA-C... and LA-Dweight:: 5g packag. unit: 300 pcs

cross joint for through pipe supportweight: 54 g packag. unit: 25 pcs

double joint for support pipeweight: 35 g packag. unit: 50 pcs

edge joint for support pipeweight: 46 g packag. unit: 30 pcs

double joint for through pipe supportweight: 33 g packag. unit: 50 pcs

edge joint for through pipeweight: 44 g packag. unit: 30 pcs

cross joint 45°packag. unit: 50 pcs

parallel cross jointweight: 28 g packag. unit: 50 pcs

plastic holder (inclusive of fixing material)weight: 20 g packag. unit: 100 pcs

T-joint for through pipeweight: 43 g packag. unit: 30 pcs

example of use:

CE-GAP-30

CE-GAP-31

LA-C A4

LA-D

CE-GAP-64

CE-GAP-65

CE-SG-01

P363S-3

CE-GAP-29A

BEECARDBOARD | 5

brace for through pipeweight: 25 g packag. unit: 70 pcs

pipe closure for mountingweight: 20 g packag. unit: 70 pcs

clamping strip for panel materialpackag. unit: 80 pcslength: cutting

transparent plastic pockets are attached to the pipe with holder GAP-06 dimension: 300x220 mm weight: 88gpackag. unit: 1 pcs

transparent plastic pockets are attached to the pipe with holder GAP-06 dimension: 150 x 60 mm weight: 12gpackag. unit: 1 pcs

edgeweight: 164g packag. unit: 12 pcsdimension approx. 116 x 116mm

cap for edgeweight: 14 g packag. unit: 16 pcsdimension approx. 70 x 46,5mm

wheel, white3‘‘packag. unit: 1 pcs

T-jointweight: 45 g packag. unit: 30 pcs

twin wall plate 5mm carton plate

6 | BEECARDBOARD

Value-Stream magnetsProcess optimizations made easy

Process mapping with value stram magnets – in an easy and flexible way to optimize!Increasing competition as well as cost preasure make companies to conti-nuously optimize their value creating processes in production and admi-nistrative environments. Some methods such as value stream analysis or process mapping are commonly used to map the CURRENT situation (on a pin board). The visualization reveals weak points such as long lead times, bottlenecks, loops or multiple processing. The task is to create a FUTURE process which is free of any waste. This process will be tested in reality and optimized several times until everything is running well. Normally, the teams dedicated on value stream mapping tend to use large sheets of paper and self-adhesive Post-It Notes sheets. Value stream sym-bols are drawn on these note sheets and the collected data are written down. If there are changes, then it is very likely that the whole process needs to be reworked.It is far easier with value stream magnets: Data and information are colle-cted on WhiteBoard (magnetic board) on which you can write down infor-mation. The most common value stream symbols are printed on magnetic material. By the help of those, you can easily map the process and change as much as you like.

By using value stream magnets the lean process itself will be lean!You can label the value stream magnets with a dry pen or with one that you can wash away.In this way corrective actions can be done quickly. Also, you don’t need to be a good designer in order to map the symbols. Value stream magnets can be fixed on any ferrous ground material. For instance, they can be used as a reminder / short instruction at your workplace. The value stream magnets help to save time and they are reusable. This is a good contribution to put LEAN Thinking into practice.

Value Stream Magnets “Initial Set”, Article No. 111198With 188 symbols, consisting of20 Pieces time scale, bottom20 Pieces process box10 Pieces information field8 Pieces transport by truck5 Pieces transfer5 Pieces output3 Pieces KANBAN Position3 Pieces buffer stock3 Pieces KANBAN lot3 Pieces signal KANBAN2 Pieces stock3 Pieces workstation5 Pieces KAIZEN cloud

22 Pieces time scale, top20 Pieces data box10 Pieces arrow PUSH8 Pieces customer / supplier8 Pieces FIFO - flow frequency5 Pieces Input3 Pieces PULL / take out5 Pieces KANBAN supermarket3 Pieces Production KANBAN3 Pieces take out KANBAN3 Pieces balance3 Pieces Go See2 Pieces operator3 Pieces clock

VALUE-STREAM MAGNETS.

time scale, top for reproduction of lead times dimension: DIN A7 landscape format 1 PU = 10 pieces art.no. 111199

time scale, bottom for reproduction of value creating time dimension: DIN A7 landscape format 1 PU = 10 pieces art.no. 111200

data box for data coming from process analysis dimension: DIN A6, portrait format 1 PU = 10 pieces art.no. 111201

process box for the denomination of the job dimension: DIN A7 landscape format 1 PU = 10 pieces art.no. 111202

arrow PUSH for dispalying material feeding dimension: DIN A7 landscape format 1 PU = 10 pieces art.no. 111203

information box information box for any kind of text dimension: DIN A7 landscape format 1 PU = 10 pieces art.no. 111204

customer/supplier customers/suppliers of one process dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111205

transport by truck delivery or reception of items by truck dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111206

transfer of for example finished goods to supplier dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111208

Input material flow into the process dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111209

time scale, top outgoing material from the process dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111210

PULL / take out taking out from Kanban stock dimension: DIN A8 landscape format 1 PU = 5 pieces art.no. 111211

FIFO flow frequency line with limited capacity to take on dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111207

KANBAN warehouse / supermarket small warehouse for self-service dimension: DIN A7 portrait format 1 PU = 5 pieces art.no. 111213

KANBAN position container of information dimension: DIN A7 portrait format 1 PU = 5 pieces art.no. 111212

buffer stock temporary stock dimension: DIN A7 portrait format 1 PU = 5 pieces art.no. 111214

Production KANBAN „One per container“ Banban. dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111215

KANBAN lot Kanban that arrive in lots dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111216

take out KANBAN Card as an instruction to take out goods dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111217

signal KANBAN signalizes the point for re-ordering dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111218

balance for mix of types dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111219

Go Seef visual checking of the process steps dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111221

workstation sum-up of different processes dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111222

operator which is/are responsible for this process step dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111223

Kaizen cloud Kaizen workshop dimension: DIN A7 landscape format 1 PU = 5 pieces art.no. 111225

stock stock for intermdiate and finished products dimension: DIN A7 portrait format 1 PU = 5 pieces art.no. 111220

clock for proofing times dimension: 74x74mm 1 PU = 5 pieces art.no. 111224

You can label the value stream magnets with a dry pen or with one that you can wash away.

PU

BEECARDBOARD | 7

LEAN BOXIm Zusammenhang der Optimierung der Logistikabläufekönnen nicht immer Standardbehälter verwendet werden.

Passend zu unseren BEECardboard Engineering Produktebieten wir Ihnen unsere Komponenten für den Bau von pra-xisnahen Sonderladungsträger. Mit diesen Bauteilen könnenSie in der Findungsphase Behälter erstellen und testen. Siebenötigen zu unseren Bauteilen nur noch Kartonage. Sollder zukünftige Ladungsträger extern bezogen werden, dienter zur schnellen Umsetzung als Muster. Die einzelnen Teilesind, wie auch schon unsere BEECardboard-Teile natürlichwiederverwendbar.

LEAN Box edge white

LEAN Box edge black

LEAN Box handle

LEAN Box profile

8 | BEECARDBOARD

LEAN BOX

BEECARDBOARD | 9

Rotatable Whiteboard.

Storage space for Cardboard material.

Space for knif / pen.

Clean. Ordered. Ready to hand.

Cutting device.

THE CARDBOARD WORKSTATION

Order No. 117194

Completely assembled!

10 | BEECARDBOARD

THE STARTER-SETS. Starter-Set SMALL Starter-Set LARGE

Description Article-No.

Packaging unitrefill pack

Order number117030

Order number117031

quantities included in the set: quantities included in the set:

CE-GAP-01-i 117033 50 30 150

CE-GAP-02A-i 117034 25 10 75

CE-GAP-02B-i 117035 25 20 75

CE-GAP-03-i 117036 300 20 50

CE-GAP-05-i 117037 50 20 150

CE-GAP-06-i 117167 300 12 40

CE-GAP-16-i 117038 100 20 300

CE-GAP-17-i 117039 200 40 400

CE-GAP-18-i 117058 80 30 240

CE-GAP-23-G 117040 100 30 300

CE-GAP-26B-i 117041 25 10 75

CE-GAP-27A-i 117168 50 10 150

CE-GAP-27B-i 117042 50 10 150

CE-GAP-28A-i 117169 30 10 90

CE-GAP-28B-i 117170 30 10 90

CE-GAP-29B-i 117043 30 10 90

CE-GAP-29A-i 117059 30 10 90

CE-GAP-30-i 117044 70 50 210

CE-GAP-31-i 117045 70 60 210

CE-GAP-41-i 117046 50 10 210

CE-GAP-43-i 117171 50 5 30

CE-GAP-64-BK 117060 12 4 12

CE-GAP-65-BK 117061 16 4 16

CE-SG-01 cutting 117047 80 20 80

LA-C A4 100059 1 3 10

LA-D 100036 1 5 20

P363S-3 116755 1 4 12

Cardboard Pipe, 2m 116893 20 20 200

Cardboard Angle, 2m 116975 5 5 60

LEANbox edge, white 116702 40 20 40

LEANbox edge, black 116703 40 20 40

LEANbox, handle, white 117024 20 5 10

LEANbox, handle, black 117025 20 5 10

LEANbox profile, 2m, white 117026 10 10 20

LEANbox profile, 2m, black 117155 10 10 20

carton plate 970x1170mm 117078 10 5 20

twin wall plate, 5mm 970x1170mm

117162 1 1 3

adhesive tape roller 117157 1 1 1

adhesive tape BeeWaTec 114121 1 1 3

yard stick BeeWaTec 117065 1 1 3

knif 117156 1 1 3

All kit components will be delivered in the plastic boxes with labelling.

BEECARDBOARD | 11

THE STARTER-SETS. Companies face the continuouse challenge to change or renew existing processes (KVP / continuous improvement). The equipments need to be adapted to these new conditions. As a 100% advance planning is uneconomic due to time and cost reasons, the BEECardboard Engineering provides an opportunity to reproduce means of pro-duction in a way that is close to reality. These reproductions can be used for real tests.

RESUME

Processes connected with flexibility

BeeWaTec GmbH

Kunstmühlestraße 16 72793 Pfullingen

Tel. +49 (0) 7121-62 87 16-0Fax +49 (0) 7121-62 87 16-499info@beewatec.dewww.beewatec.de

Czech Republic / Slovakia

BeeWaTec s.r.o. Komenského 33 68001 Boskovice

Tel. +420-515-554 400Fax +420-515-554 410info@beewatec.czwww.beewatec.cz

Hungary / Romania

BeeWaTec Hungária Bt. Kiskörösi út 18–20 6000 Kecskemét

Tel. +36 (0) 76-507-000Fax +36 (0) 76-507-001info@beewatec.huwww.beewatec.hu

Austria

BeeWaTec GmbH Niederlassung Österreich Leopold-Böhm-Straße 10/D53 AT-1030 Wien

info@beewatec.atwww.beewatec.at

Polska

BeeWaTec Polska Sp.z o.o. Sp.k. Ul. Tkacka 17 PL-58-260 Bielawa

Tel. +48 (0) 74-833 24 58info@beewatec.plwww.beewatec.pl

Switzerland

BeeWaTec AG Schürstrasse 17 CH-6062 Wilen (Sarnen)

Tel. +41 (0) 62 891 00 00 Fax +41 (0) 62 891 00 32info@beewatec.chwww.beewatec.ch

Publisher and productionBeeWaTec GmbH, Kunstmühlestraße 16, DE-72793 Pfullingen Tel. 0049-7121-62 87 16-0, E-Mail: info@beewatec.de Date of publication: February 2015