No Slide · PDF file16 miles in AL & MS! ... ŁFirst pipeline on east side of the Gulf of...
Transcript of No Slide · PDF file16 miles in AL & MS! ... ŁFirst pipeline on east side of the Gulf of...
MTS MeetingMTS MeetingMarch 25, 2004March 25, 2004
Agustin FerrufinoAgustin FerrufinoDirector, Engineering & ConstructionDirector, Engineering & Construction
Gulfstream Offshore Gulfstream Offshore
Gulfstream OverviewGulfstream Overview
What is Gulfstream?
� 587-mile transmission gas pipeline
! 437 miles of 36� offshore pipeline
! 134 miles of onshore pipelines in FL
! 16 miles in AL & MS
!Compression & gas treatment in AL
� Placed into service May 2002
� Cost: $1.468 billion
� Design capacity: 1.1 Bcf/d
! Enough to create electricity for 4.5 million Florida homes
� Partnership between Williams & Duke Energy
Gulfstream OverviewGulfstream Overview
Phase IMay 2002Phase I
May 2002
Gulfstream OverviewGulfstream Overview
Gulf of MexicoGulf of Mexico
Sta. 055Destin (600)
Sta. 055Destin (600) Compressor
Sta. 410 � CodenCompressor
Sta. 410 � Coden
Jackson County, MSJackson County, MS Mobile County, ALMobile County, AL
Sta. 015 MBPP (600)Sta. 025 ExxonMobil (150) Sta. 050Sta. 045 Gulf South (250)
Sta. 015 MBPP (600)Sta. 025 ExxonMobil (150) Sta. 050Sta. 045 Gulf South (250)
Sta. 005DIGP 20�
(250)
Sta. 005DIGP 20�
(250)
Sta. 035Williams (300)
Sta. 035Williams (300)
Line 060Line 060
Line 200Line 200Mississippi Sound
Gulfstream OverviewGulfstream Overview
What made Gulfstream unique?� First natural gas transmission pipeline built in the Gulf of Mexico
� Largest pipeline in the Gulf of Mexico
! 420 miles of 36" OD, high pressure rating of 2180 psig MAOP
� Designed with no compression offshore
� First pipeline on east side of the Gulf of Mexico
� Florida�s first natural gas transmission pipeline in 40 years
� Only offshore gas pipeline to make landfall in Florida
! Strict dry gas specs ensure minimal quantity of liquids delivered
� Other technological breakthroughs during construction and commissioning
ChallengesChallenges
PermittingPermittingRoute SelectionRoute Selection
ScheduleSchedule ConstructionConstruction
Sunshine Skyway BridgeSunshine Skyway Bridge
� Protecting steel plates: 72" ID half circle x 3� thick
� Distance: Continuous 300 feet on each side of the bridge
� Cover: 3 feet below bottom
Route SelectionRoute Selection
Route SelectionRoute Selection
ScheduleSchedule
Phase I Schedule
Started Offshore
Construction
Started Offshore
ConstructionFeb. 2001Feb. 2001 July 2001July 2001
ReceivedFERC
Approval
ReceivedFERC
Approval
FloridaDEP Permit
FloridaDEP Permit
Williams/DukePurchased The Project
Williams/DukePurchased The Project
January 2001January 2001
Oct. 1999Oct. 1999
Filed for FERCCertificateFiled for FERCCertificate
May 2002May 2002In-ServiceIn-Service
Build AdditionalFacilities
As Needed
March 2001March 2001
Build AdditionalFacilities
As Needed
Oct. 2001Oct. 2001
Started Onshore
Construction
Started Onshore
Construction
PermitsPermits
Significant Milestones
� Final EIS received in January 2001
� FERC certificate issued in February 2001
� Florida DEP permits received in March 2001
� Implementation plan filed in April 2001
� Alabama COE permit received in May 2001
� MMS permit received in June 2001
Onshore ConstructionOnshore Construction
Station 410� Harmony Corporation lead construction contractor
� Dual Train Mole Sieve Gas Dehydration
� Dual Train Propane Refrigeration Hydrocarbon Dew Pt. Control
� Rolls-Royce RB211 turbines
� Dresser Rand D10RS comp.
� 2 Operating, 1 Spare
� 119,100 ISO HP InstalledStation 410Coden, AL
Onshore ConstructionOnshore Construction
Station 410
Onshore pipelines
� 134 miles of 16�, 24�, 30� & 36� pipelines installed in 2001 & 2002.
� 4,000 feet installed per day
� MAOP 1480 psig
� 13 meter stations
� 10 HDDs
Onshore ConstructionOnshore Construction
Offshore ConstructionOffshore Construction
� Started June 2001
� Stolt Offshore prime offshore contractor
� PCS lead design consultant
� Offshore pipe
! 2180 psi design pressure! Mostly 36� X-70 pipe with 0.820
wall thickness! CWC designed for stability in 100-
year storm with specified densities up to 205 pcf
! Water depth up to 800�
Construction Facts
Offshore ConstructionOffshore Construction
Lay Barge 200� Used in water depths greater than 50�
� Set a world record welding 274 double joints (548 single jts) in 24 hours
� 5 fully automated welding stations, 1 AUT and 2 field joint coating stations
� 550� long (1,000� w/stinger)
� 400 workers
� Lays 3-4 miles per day
Offshore ConstructionOffshore Construction
Lay Barge 200
Offshore ConstructionOffshore Construction
Derrick Lay Barge 801� Used in intermediate water depths (20� to 50�) in AL
and in FL State waters
� Capable of laying 1 mile of pipe per day
� 7 work stations
� 1 AUT stall
� 351� long
� 233 workers
Offshore ConstructionOffshore Construction
Spud Barge
� 130 workers
� Shallow water lay barge; Ms. Sound in Al. and Ms.
� Capable of laying 4,000� of pipe per day
� 7 work stations
� 1 AUT stall
� 500� long
� 4 spuds
Offshore ConstructionOffshore Construction
Other Vessels:� Saipem Castoro 10: jetting OCS and installations of
WSSTI
� Horizon Pecos: jetting offshore Ala to WSSTI
� Stolt DLB 801: installation of offshore mainline valve
� Stolt DSV Hawk: installation of offshore mainline valve
� Saipem Far Sovereign: plowing in Florida
� 250 Jack-up: Pipeline flooding support at ESSTI
� 145 Jack-up: Installation of mainline valve in Tampa Bay, near fishing pier
Offshore DesignOffshore Design
36� ANSI 900 Wishbone Wye� 36� X 36� X 36�, 75 yield material
� Weight: 46,821 lbs (23.4 Tons)
� Overall shipping dimensions: 20.25� x 9.75�
� For future expansion options
Pipe OrderPipe Order
DSAW Pipe Order Summary� Order placed -- 12/00
� First slab deliveries to Europe -- 1/01
� Pipe rolling started -- 2/01
� First shipment arrived in US -- 4/01
� 13 ships delivered pipe to AL/FL from Europe
� 119 barge loads of pipe delivered to AL/FL from Panama City, FL
Pipe OrderPipe Order
DSAW Pipe Order Summary
� Summary of pipe delivered in 2001
! Total footage = 2,905,700�
! Total est. pieces = 73,600
! Net tons = 449,900 tons
� Summary of pipe delivered 2002
! Total footage = 521,200�
! Total est pieces = 13,200
! Net tons = 37,800 tons
Pipe CoatingPipe Coating
Summary
� Pipe coating suppliers included Dupont, Jotun, 3M, Lilly, BASF
� Powder supplied through 2003
! FBE � 2,354 tons
! Anti Slip � 270 tons
! Abrasion Resistant � 106 tons
� Raw materials required
! Iron ore � 250,000 MT
! Cement � 70,000 MT
! Reinforcing wire � 50 million sq. ft.
! Plastic � 24 million sq. ft.
Pipe Coating PlantsPipe Coating Plants
Theodore, AL
Pipe Coating PlantsPipe Coating Plants
Port Manatee, FL
Pipe DeliveryPipe Delivery
Load In vs CWC Production
36" x 0.820" Load In vs. CWC Production
0
1,500
3,000
4,500
6,000
7,500
9,000
10,500
12,000
13,500
15,000
16,500
18,000
19,500
21,000
22,500
24,000
25,500
27,000
3699
1
3699
9
3700
7
3701
5
3702
3
3703
1
3703
9
3704
7
3705
5
3706
3
3707
1
3707
9
3708
7
3709
5
3710
3
3711
1
3711
9
3712
7
3713
5
3714
3
3715
1
3715
9
3716
7
3717
5
3718
3
3719
1
3719
9
3720
7
3721
5
3722
3
3723
1
3723
9
3724
7
3725
5
Pipe
s
Pipe Load In
CWC Production
Pipe DeliveryPipe Delivery
Load Out vs CWC Production
Gulfstream Project - CWC Performance
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
4/10
/01
4/24
/01
5/8/
01
5/22
/01
6/5/
01
6/19
/01
7/3/
01
7/17
/01
7/31
/01
8/14
/01
8/28
/01
9/11
/01
9/25
/01
10/9
/01
10/2
3/01
11/6
/01
11/2
0/01
12/4
/01
12/1
8/01
Pipe
s
Actual Prod.
Actual Load out + projection@450 jts/day
Laying PipelineLaying Pipeline
LB-200 Daily Production
GULFSTREAM PROJECT - LB200 Daily ProductionAs Built Up to December 20th
0
50
100
150
200
250
300
350
400
450
500
550
600
05-J
ul-0
109
-Jul
-01
13-J
ul-0
117
-Jul
-01
21-J
ul-0
125
-Jul
-01
29-J
ul-0
102
-Aug
-01
06-A
ug-0
110
-Aug
-01
14-A
ug-0
118
-Aug
-01
22-A
ug-0
126
-Aug
-01
30-A
ug-0
103
-Sep
-01
07-S
ep-0
111
-Sep
-01
15-S
ep-0
119
-Sep
-01
23-S
ep-0
127
-Sep
-01
01-O
ct-0
105
-Oct
-01
09-O
ct-0
113
-Oct
-01
17-O
ct-0
121
-Oct
-01
25-O
ct-0
129
-Oct
-01
02-N
ov-0
106
-Nov
-01
10-N
ov-0
114
-Nov
-01
18-N
ov-0
122
-Nov
-01
26-N
ov-0
130
-Nov
-01
04-D
ec-0
108
-Dec
-01
12-D
ec-0
116
-Dec
-01
20-D
ec-0
1
Dai
ly P
rodu
ctio
n (S
J)
0
5000
10000
15000
20000
25000
30000
35000
40000
45000
50000
Cum
ulat
ive
Pro
duct
ion
(SJ)
Daily Production Cumulative Production
TS 'BARRY' TS 'GABRIELLE'
MLV 2E19-Oct-01
MLV 2F21-Nov-01
20-Dec-01 Lay Down Complete
48,802 SJ
MLV 2D9-Sep-01
WSSTIA28-29 July-01
PINNACLES18-20 Aug-01
HR 'MICHELLE'
CommissioningCommissioning
Preparing for service� Flooding the pipelines for hydrotest
� Hydrotesting the segments
� Dewatering the supply & mainline
� Drying the mainline
� Purging & commissioning the mainline
Largest Dewatering SpreadLargest Dewatering Spread
Valve DiagrammaticValve Diagrammatic
EnvironmentalEnvironmental
Offshore MitigationDeveloped mitigation plan in conjunction with the Florida Department of Environmental Protection, the Florida Marine Research Institute, the U.S. Army Corps of Engineers, the Hillsborough County Environmental Protection Commission, the Minerals Management Service, and the National Marine Fisheries Service.
Federal Waters
• Added new limestone hard bottom
• 49.4 acres of mitigation
• 153 man-made reef modules
• 130,000 tons of limestone
• Monitoring up to 10 years
EnvironmentalEnvironmental
Offshore MitigationState Waters
• 19.74 acres of mitigation
� Accomplished using 100 20X24 shallow water reef habitat modules
� Required 5,000 tons of Florida limestone
• Required that divers physically remove and transplant soft and hard coral from the proposed pipe lay area
EnvironmentalEnvironmental
Environmental MitigationOnshore
• Spoil Island (65 acres)!Created bird sanctuary w/ Audubon & Port
• Harbor Key (100 acres)!Exotic plant removal
• Lake Wales Site (398 acres)!Created and enhanced wetlands & uplands
!Planted over 117,000 trees
• Manatee Site (181 acres)!Exotics removal, creating wetlands
!Planted 3,500 trees & 500,000 plants
What�s Next?What�s Next?
Phase II Extension
In May 2003 Gulfstream announced an agreement with Florida Power & Light to provide 350 MMcf/d for its Martin & Manatee plant expansions.
2004 Facilities
� 103 miles
� 30-inch diameter pipe
� 1 meter station
� Construction begin Spring 2004
� In service Winter 2004