No 1

Mr Ram Mohan & Dr Sarita NagpalPresentation to PMMAI

25th July 2014

CII’s New Manufacturing Sector initiative

No 2

GTC100 Vision (2013-2014)

To enable small and mid-size companies

to grow to the next level

No 3

Project launched on 4th July 2013 in Bangalore, in presence of

Shri K H Muniyappa, Hon'ble Minister of State,

Ministry of Micro, Small and Medium Enterprises

GTC100 Launch : 4th July 2013, Bangalore

No 4

Employee Quality (TEI)• 3M• 5S• Safety Management• Suggestion Scheme

Equipment Quality• Model Machine• Breakdown Reduction• SMED

Management System Quality• Shift Management• MIS - Key Indicators• Visual Factory

Product & Plant Quality• Energy Audit• Cost management • Problem solving• Poka Yoke

Motivated Employees

HealthyEquipments

Good Management Practices

Reliable Quality &Delivery at low cost

Com

petit

iven

ess

CII Basic Cluster Roadmap

No 5

CII Advanced Cluster Road Map for Competitiveness

Input Process Result ImpactTakt Time

Kanban linkage

Logistics

Stability in process

Reduced lead time

Customer satisfaction

Autonomous maintenancePlanned maintenanceQuality maintenance

Kobetsu Kaizen

Zero breakdownZero defectProduction increaseOEE increase

Lean

TPM

Productivityimprovement

InventoryManagement

QualityExcellence

ImprovementCulture

ImprovedCash flow

ProductiveWork culture

Paradigm Shift

LeanThinking

Value added to employee cost

Job enlargement

Process ownership

High ITR

Working capital mgmt

Customer complaints

Cell layout

Single component flow

Multi machine manning

Red tag

SMED

Containerization

QualityManagement

In-house rejection

Warranty claimsProcess capability

Standards

Poka Yoke

Waste elimination

Operator ownership

5SDaily management discipline5S

3M

My machinecampaign

No 6

GTC100 Vision

Conceived as

an initiative for aspiring Indian SMEs to

grow by transforming from

small m to BIG M

No 7

7

Framework for Manufacturing Growthsmall m to BIG M

Technical Change

Global Change

Regulatory Change

Supply Chain

Manufacturing Process Change

Societal Change

Environmental Issue

R&D Product Design Small m

After Sales Service/ Warranty

Suppliers

Customer’s Apparent

and Latent Needs

Business Change

No 8

GTC 100 – 7 Step Implementation Process

1. Companies are interested

2. Do Preliminary Assessment to assess need & current level

3. Develop customized road map in the chosen stream

4. Agree on Milestones and Outcomes

5. Launch Project

6. Celebrate success

7. Plan for next phase of growth

No 9

GTC 100

GTC 100:

The future

No 10

New Ideas & Discussions

GTC 100

No 11

GTC 100

Thank you!