Nickel Based. Wire diameter= 0.047'' = 1.2mm, KHXY Submerged arc welding.
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Transcript of Nickel Based. Wire diameter= 0.047'' = 1.2mm, KHXY Submerged arc welding.
CC/CV-1000 SAW for Surface CladdingSubmerged Arc Welding System
The hot-end nickel-base component of a heavy duty gas turbine works in tough condition, such as high temperature, high pressure, gas corrosion and complicated work load. In the long-term use process, if some parts have crack, abrasion, corrosion and distortion, it is very expensive to replace the damaged parts. It is highly economical to repair damaged parts when it is worth repairing them. Therefore, repairing and reusing the hot-end components are meaningful in terms of enhancing maintenance capability and meaningful in terms of enhancing maintenance capability and reducing costs.
Comfort and Safety BenefitThere is a level of operator comfort and safety added as well, due to the SAW characteristics of low fume and no open arc. Quality benefitsKHXY Submerged Arc welding is a consistent and highly automated process, it can offer excellent weld quality and consistent, repeatable results, with minimal spatter and weld fume
Save costsReliable and quality KHXY CC/CV-1000 SAW save costs due to less break down time and less repair timeReliable and quality KHXY CC/CV-1000 SAW save costs due to less break down time and less repair time
Higher deposition rates offer productivity gains
Nickel base material. CC (Constant Current)Wire Feed Speed = 10m/min. Single-wire weldingDeposition rate is 6.7Kg/hr = 14.8 lbs/hr
Sizeable weld deposits with exceptional quality and bead appearance
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Welding Process Requirement
The maximum weld interpass temperature is 100°Low Heat InputStable arc
Beijing KunHeXingYe Co., Ltd.Beijing KunZhuo Electric Co., Ltd (Exporter)Email: [email protected]: www.kunhetech.com
YouTube Link to This Application: https://youtu.be/ly6XB6kDlD0
Benefits
Advantage of Arc Voltage Sensing Technology
1. Arc Stability2. Maximum Control cable is 100m3. Equal arc length and equal penetration4.Lower heat inputs and reduced distortion.5.5. High deposition rate6. Under CC, the power source will maintain current at a relatively constant level, regardless of fairly large changes in voltage7.7. Under CV, the power source will maintain voltage at a relatively constant level, regardless of fairly large changes in current
Wire diameter = 1.2mm = 0.047’
Material: Nickel-base Alloy
