NI Days 2014 (CH)

Dimensional and aesthetic quality control of an automotive part with QMT Vision Inspector (QVI)

Partnership between Qualimatest and Baud industries

Speakers: Axel Trouiller (Qualimatest) and Julien Lafenêtre (Baud industries)

March, 5th 2014

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Agenda

• Introduction• Qualimatest• Baud Industries

• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints

• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning

• Conclusion

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Agenda

• Introduction• Qualimatest• Baud Industries

• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints

• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning

• Conclusion

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Introduction

A global visionQualimatest is a Swiss company leader in the realization of systems in vision and automation.

QUALIMATEST SA

Profile of the Company

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QualimatestMore than 25 years serving their clients

Fondation of the company

Partnership with National instruments (technology supplier)

Set up of Management project

Certification ISO 9001 300 systems

implemented in the world

1989

1991

2014

2011

2006

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QualimatestDiversified customers base on 4 main markets

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QualimatestAn enlarged product portfolio based on a common and efficient platform

Vision stations

Measuring equipments

Sorting Machines

Vision components

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Agenda

• Introduction• Qualimatest• Baud Industries

• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints

• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning

• Conclusion

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Introduction

Baud industries

Profile of the Company

Baud industries is a french company based in the Arve Valley and leader in high speed machining and bar turning.

Passion for Precision

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Marcel BAUDcreated

the SARL BAUD in

1978

2011BAUD Genève

2009BAUD Vougy

2008BAUD Singapore

BAUD Polska

1981Microtechnica

1986Précise

1990Dimep

1995Deco cn

2005BAUD Suisse

2012BAUD Tunisia

2007BAUD Verrières

2013Chauquet

Baud industriesMore than 36 years serving their clients

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8 production sites in 5 countries around the world

Baud industriesPlant location

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A family Group widely recognized for its expertise in :

Bar Turning

Precision machining

Mechanical completion

Baud industriesProduct complexity

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Agenda

• Introduction• Qualimatest• Baud Industries

• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints

• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning

• Conclusion

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RequirementsFocus on the part

The part in its environment

Long® Filter-Mounted Engine Oil Coolers

Function: reduce thermal load to improve engine performance and durability.

Raw material . AluDimension: Dia 70 mm – Height : 22 mm

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• High speed bar turning• Dry atmosphere

RequirementsFocus on the process

• Compact production cells• Lean production

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RequirementsCritical points

Cleanliness

Aspects

High precision

• No chip• % R&R < 10%• Inner Dia 60+-0.15• Cycle time : 5 s

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RequirementsTechnical and industrialization constraints

Need to be controlled but….

100% qualitycontrol

Availablereduced

area

Production workshop• In line with production

• Form factor• Robust solution• Configurable and

evolutive solution

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Agenda

• Introduction• Qualimatest• Baud Industries

• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints

• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning

• Conclusion

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Presentation of the solutionQMT Vision Inspector platform

Production line (machine, robot, …)

QVICom (I/O, TCP-IP, ModBus TCP, RS232)

Standard Human Machine Interface (UI)QVIBase QVIPro QVIProMS

QVIEngine (Vision Builder AI)

QVIHardware

Embedded Vision PC -IndustrialPCSmartCameras Range of cameras

Lighting, lenses and accessories

Application

Hardware

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Presentation of the solution Vision layout definition

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Presentation of the solution Solution set up in its environment

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• Implementation

• Site Acceptance Test

• Start of production

• Kick-off meeting

• Development in partnership with the customer

• Factory Acceptance test

• Request for quotation

• Layout vision definition

In the target: Solution developed in 2 months ☺

☺

☺

☺

July Sept Oct achieved

Presentation of the solution Planning

2013

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Agenda

• Introduction• Qualimatest• Baud Industries

• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints

• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning

• Conclusion

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Conclusion

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☺☺☺☺Customer satisfaction