Next level solution for Industry 4 - Revista Automática e ... · Education / advanced training ......
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Next level solution for Industry 4.0
Transcript of Next level solution for Industry 4 - Revista Automática e ... · Education / advanced training ......
Next level solution for Industry 4.0
Outline of Industry 4.0
Four Stages of Industrial Revolution
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Source: DKFI 2011
Outline of Industry 4.0
What are the greatest challenges?
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Source: Recommendations for implementing the strategic initiative INDUSTRIE 4.0 (Industry 4.0 Working Group 2013)
companies took part in the survey, mainly from the machinery and plant manufacturing industry of Germany.
Standardisation
Process / labour organisation
Product availability
New business model
Security / know-how protection
Available specialised personnel
Researches
Education / advanced training
Legal conditions N = 284 companies
Number of mentions
Outline of Industry 4.0
3-level visions of Industry 4.0
Implementation targets specified with 3-level visions
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Strategy Level
Process Level
System Level
Standardization and integration
across horizontal value network
Digitalized standardization and
integration of end-to-end
engineering across vertical
value chain
Standardized/modular system
Integration of virtual simulation
and reality
High computing system
Outline of Core Technologies
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Core technologies to deal with Industry 4.0 visions
Industry 4.0 Visions Activities and Projects Core Technologies
Standardisation and Integration
across Horizontal Value
Network
Standardised Device
Standardised Manufacturing
Process
Incorporate Standardisation
and Integration
Digitalised Standardisation and
Integration of End-to-End
Engineering across Vertical
Value Chain
Standardised/modular system
Integration of virtual simulation
and reality
High Computing System
Standardised Software
Standardised Engineering
Planning Model
Explanatory Model
Multidisciplinary Approach
Collaborative Enterprise
Engineering Automation
Integration with Enterprise
System
Engineering Standardisation
and Modularisation
Engineering Data Continuity
& Traceability
Networked Engineering
Environment
Mechatronic Engineering
Next Level Solution for Industry 4.0
Implementation of core technologies
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Core Technologies
Incorporate Standardisation
and Integration
Engineering Automation
Integration with Enterprise
System
Engineering Standardisation
and Modularization
Engineering Data Continuity
& Traceability
Networked Engineering
Environment
Mechatronic Engineering
Data Portal
Collaborative Engineering
Engineering Data Integration
Design Structuralisation &
Modularisation
Vertical & Horizontal
Interoperability based on
Framework
Available Technologies
from EPLAN
Interoperability with Smart
Device
Design Automation
Virtual Simulation
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Outline of Core Technologies
Standardisation and reference architecture
Hierarchical architecture
• Internet of Things: Connectivity based on IP.V6
• Internet based system and service platform: model based development platform
• Internet of Service: knowledge and domain specific service
• Application: Factory, Home, Town..
Different perspectives
Source: SIEMENS 2013
Continuous Data Flow
between Design & Service
Standardised Device
Standardised
Manufacturing Process
Standardised Software
Standardised
Engineering
Planning Model
Explanatory Model
Multidisciplinary
Approach
Collaborative Enterprise
Next Level Solution for Industry 4.0 Smart Enginnering and Production 4.0
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Next Level Solution for Industry 4.0 Smart Enginnering and Production 4.0
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Next Level Solution for Industry 4.0 Smart Enginnering and Production 4.0
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Next Level Solution for Industry 4.0 Smart Enginnering and Production 4.0
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EPLAN Pro Panel Professional
Virtual prototyping – The Process
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EPLAN Data Portal
EPLAN Electric P8
EPLAN Fluid
Me
ch
an
ica
l
Pro
ce
ssin
gM
an
ufa
ctu
rin
g
Do
cu
me
nta
tio
n
KOMAX
Schleuniger
Steinhauer PWA
Metzner
CADCABEL
KIESLING AVEREX
Material Disposition Lists
BOM / Device Lists
Assembly Drawings
Cutting Lists
KIESLING SECAREX
Terminal Line Up Diagrams
KIESLING ATHEX
Wir
e A
ss
em
bly
KIESLING PERFOREX
Steinhauer eCAB
NC-DXF Interface
Manufacturing drawings
Flat projection view drw.
NC-Copper Interface
DXF-Copper Interface
Next Level Solution for Industry 4.0 Smart Enginnering and Production 4.0
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Next Level Solution for Industry 4.0 Smart Enginnering and Production 4.0
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Next Level Solution for Industry 4.0 SmartFactoryKM
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Participation in SmartFactoryKM
Ideal context information: engineering platform manufacturing process
Practical context information: manufacturing process engineering process
Predictive maintenance by the design data
Automatic change or revision of design by monitoring manufacturing data
Automatic reconfiguration of manufacturing process by change and revision of design
Toward Proactive Involvement in Industry 4.0
Interface
Connector
Interface
Connector
Interface
Connector
Interface
Connector
Manufacturing Infrastructure Backbone based on OPC UA
Engineering
Platform
(Framework)
Assembly
UnitQuality Control
Manual
Workstation
• System Design Data
• Part Information & Maintenance Criteria
• Configuration Information
• Request for Design
Revision & Change
• Applicable Option
EPLAN Experience field of 17
Product
Structure
Using a clear method for structuring
machines and systems
EPLAN Experience
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Variant Management Strategy
defined product
Time
Order specific
Standards
defined product
Time
Order specific
Standards
CT
OE
TO
CT
OE
T O
before after
ETO: Engineer to Order CTO: Configure to Order
Increase of re-use!
EPLAN Expert Dialogue
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Core processes Engineering
ETO: Engineer to Order CTO: Configure to Order
Library-based
process
Engineering
Typical
Design
process
20%
ETO
Manufacturing100% ETOOrder Engineering
80%
CTO
Library R & D
DesignOrder
Manufacturing
EPLAN Expert Dialogue
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Structuring in the field of machinery and plant engineering
Disconnected structures and perspectives
comprehensive catalogueBuilding
structureGroup of components
EPLAN Expert Dialogue
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EPLAN Methodology
EPLAN Expert Dialogue
Identification of functions
1. Transportation
2. Positioning
3. Transportation
4. Positioning
5. Grinding
6. Transportation
7. Positioning
8. Transportation
9. Positioning
10. Grinding
11. Transportation
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EPLAN Methodology
EPLAN Experience Sales &
Technology identification (How?)
Technological conversion in electro- and control technology =
Identification of the control mechanism and wiring
DS-motor control with direction reversal (Wendeschütz)
Pneumatic cylinder control ( 5/2 Wegeventil )
wiring
diagram
B1
B2
=Transportation
=Positioning
wiring
diagram
Technological conversion in IT =
Identification of program codes
Visualisation page X
FB X.X
FB X.X
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EPLAN Methodology
EPLAN Experience Sales &
Step 5 Technology identification (How?)
TRA001Rechts
Links
Hand/Auto
Störung
visualisationprogram
POS001Ausfahren
Einfahren
Hand/Auto
Störung
visualisation
g
program
Visualisation page X
Thank you for your attention!
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