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Next generation 3D TRASAR TM · 2018. 8. 28. · Quality assurance program to get superior control...
Transcript of Next generation 3D TRASAR TM · 2018. 8. 28. · Quality assurance program to get superior control...
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Next generation 3D TRASARTM
Technology for pasteurisers Ensuring Product Quality while addressing your water challenges
Dan Carrigan Industry Development Manager
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Challenges you might recognize
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Your Challenges
PRODUCT QUALITY
- Poor water quality
- Cans unable to leave the pasteuriser
WATER SAVINGS - Start stops of the
production line
- Microbiological slime build up in the pasteuriser
TCO OPTIMISATION
- Poor halogen dosing and control
-Blockages of the spray nozzles and filters
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Our Approach
Understanding Your
Challenges
Our Solutions
Partnering to Provide Value
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Integrated & innovative solution
Integrated &
Innovative solution
Best-in-class chemical programmes with high performance, low environmental impact and safe handling systems
INNOVATIVE monitoring and control systems Technology to optimise pasteuriser sustainability performance and product quality (3D TRASAR
technology for Pasteurisers) Dedicated trained engineers monitoring and assuring reliability of systems via System Assurance Center services; enVision online 24/7 data system management for complete visibility of pasteurisers Industry Technical Consultants team leveraged globally
at Brewery customers On site technical service everyday in our brewery customers in 170 countries
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Value to your operations
• Reduce water and energy: improved microbio control, reduced boilout frequencies, cleaner
pasteurisers; enhanced system knowledge
• Reduce off spec product by preserving Container and Product Quality
• Increase plastic conveyor belt lifetime and improve asset protection (pasteuriser , pumps)
• Increase production capacity due to reduced boilout frequency
• Less water and energy cost • Less labour cost • Less production cost • Less depreciation / equipment damage cost • Less product off-spec cost
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3D TRASARTM for PASTUERISERS
RESULTS
Water and Energy savings (10-20%)
Enhanced Packaging Quality
Pasteuriser operational impact and
troubleshooting
Peace of Mind: enhanced visibility and
24/7 monitoring
High Operational Reliability
• DELIVERS TANGIBLE VALUE INTEGRATED SOLUTION
• Accurate and reliable free oxidant monitoring and control system
• Clean and balanced pasteuriser operations Nalco Oxidant
Controller (NOC)
• Avoid oxidant overshoots • pH monitoring • Al & MS corrosion monitoring
NOC, NCM & pH monitoring
• Connect operational signals from pasteuriser PLC: conveyor belt on/off; water meter, steam meters
• Integrated data management on Nalco enVision for Beverage Tunnels
3DT Controller and enVision platform
• Dedicated team of trained engineers looking over the pasteuriser 24/7
System Assurance Centre services for
Pasteurisers
• Standard layout • Reduced installation issues
Standard and Robust Design
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What does it look like?
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Typical installation
Inhibitor
Biocide
Beverage Tunnel
Co
ld w
ate
r
Acti-Brom or dispersant
NaOCl
Non
-oxid
izin
g b
iocid
e
Corr
osio
n in
hib
ito
r
Chemistry
tanks
Zone
1 Zone
2
Zone
3
Dosing skid
OPTIONAL 3D TRASAR
frond panel
3DT back panel
Biocide distribution
FRONT BACK
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Innovative Technology
3D TRASARTM unit
Connected to first pre heat zone Measurements
- pH, conductivity, ORP, corrosion inhibitor concentration, NCM mild steel and aluminum, turbidity
Controls - Corrosion inhibitor via water meter
- Liquid oxidising biocide via Nalco Oxidant Controller
- Non oxidising biocide via timer
Monitors - Corrosion of crown corks and cans (option)
- Pasteuriser process parameters
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Innovative Technology
Nalco Oxidant Controller
No reagents, membrane cap or replacement electrolyte Minimal maintenance Automatic, electronic sensor cleaning
- Up to 12 times a day
Measures a range of oxidants - (HOCl, HOBr, ClO2)
Built in temperature compensation
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Innovative Technology
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Innovative Technology
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Knowledge = Water and Energy savings
Get water meter readings into the 3D TRASARTM Monitor
Get a steam flow reading into the 3D TRASARTM Monitor
Get an interlock between conveyor belt on/off and the 3DTRASARTM Monitor
Get a beer production reading into the 3D TRASARTM Monitor
Combination of these process parameters with water parameters gives insight in the sustainability performance of the pasteuriser: provides data in an operator friendly format
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Success Stories
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Case Study 1
Situation: Brewery in Turkey was experiencing high water usage at their bottle tunnel pasteuriser and was unable to find an appropriate remedial action
Solution: 3D TRASAR Technology for Pasteurisers enabled to visualise and understand water dynamics of the pasteuriser and consequently execute appropriate engineering repairs to reduce water consumption
No Water
use during
shuts
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Case Study 2
Situation: Major brewery in Southern Europe was challenged to further reduce their water usage ratio and pasteuriser operations was identified as one of the opportunities for improvement
Solution: 3D TRASAR Technology for Pasteurisers enabled to achieve an improved sustainability performance of the pasteuriser operations via enhanced microbial control of the system.
2,364 m3/ year
WAT E R S AV I N G S
0.04 hl/hl beer
1,265,000 MJ
E N E R G Y S AV I N G S
C l e a n i n g f r e q u e n c y r e d u c e d
f r o m 1 0 5 c l e a n i n g s p e r a n n u m
C L E AN I N G S AV I N G S
50%
1.40 MJ/hl beer
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3D TRASAR™ PASTEURISER TECHNOLOGY Drives efficient and sustainable pasteuriser performance to support high quality production
water usage by
14,368 m3/YEAR
DECREASED
energy usage by
2,519 GJ/YEAR
REDUCED
55,000 USD/YEAR
SAVED
BREWERY
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Reduction of water KPI
hl w
ate
r / hl o
f be
er
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Reduction of Energy KPI
0,0090
0,0100
0,0110
0,0120
0,0130
0,0140
0,0150
0,0160
0,0170
0,0180
0,0190
0,0200
0,0210
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52
GJ/Hl
Linear (GJ/Hl)
weeks
GJ / h
l of b
ee
r
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Ensuring Packaging Quality
What Value will 3D TRASARTM Technology bring to your Packaging?
Quality assurance program to get superior control of all water, treatment and process parameters that influence tab and dome staining , crown cork corrosion and microbial fouling
Will make the tab staining/crown cork triangle VISIBLE Helps identifying and/or troubleshooting process upsets
WATER
TREAT MENT
PACK QUALITY
PROCESS PARAMETERS
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Corrosion monitoring and control
Under dosage of the inhibitor will result in increase of corrosion rates and correct inhibitor levels reduces corrosion rates
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Data Management
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enVision: 24/7 web-based data management
Actionable performance data
Globally across your breweries
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Data visibility for quicker response and minimising risk
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System data visibility: performance dashboard 24/7
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System Assurance Center
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nalco.ecolab.com
MINIMIZING
WATER
MAXIMIZING
PERFORMANCE
OPTIMIZING
COST
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Thanks You!