New Versions · 2019. 11. 21. · SIMONSWERK TECTUS hinge TE 525 3D made from solid stainless...

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New Versions

The completely concealed hinge system

te 340 3d up to 80 kg



up to 200 kg

up to 100 kg

te 640 3d

te 540 3d A8

Fixing SZ

Fixing FZ/1

Assembly

Adjustment

Calculation formulas

te 240 3d up to 40 kg 6

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up to 160 kg

Casing frame

Steel frame

te 640 3d A8

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INTRODUCTION 3

The completely concealed hinge system...... TECTUS

»TECTUS« – the completely concealed hinge system

To enhance the range of TECTUS concealed hinges SIMONSWERK offers further options to complement this proven brand name.

The new TECTUS options for quality residential doors and heavy duty doors are distinguished by optimized and uniform construction of the hinge body. The newly developed convenient continuous height adjustment of +/- 3 mm prevents the door from sagging and enables the door manufacturer to align the door efficiently and hassle free. All types show a full hinge body which covers the routing entirely. The overall harmonious visual appearance of TECTUS with the small gap between door and jamb to avoid finger injury and maintenance-free slide bearings gives the TECTUS range an overall advantage over other hinge products.

New styles and applications can be achieved by using the A8 versions for door and frame claddings up to 8 mm allowing designers to specify glass or laminate door elements within an overall interior concept.

New versions with optimized load capacitiesTE 240 3D 40 kgTE 340 3D 80 kgTE 540 3D 120 kgTE 640 3D 200 kg

Versions for various door claddingsTE 540 3D A8 100 kgTE 640 3D A8 160 kg

Version made of solid stainless steelTE 525 3D 100 kg© sim

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Ambitious design, high load capacity, secure assembly and multi-

faceted scope of application for high quality residential and heavy-

duty doors.

tectus® – neW Versions

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TECTUS® – New versions

• increased and optimised load capacity

• versions for doors with claddings of up to 8 mm

• comfortable height adjustment

• distinctive TECTUS optical characteristic through 3-part hinge assembly and closed hinge body

• standardised door and frame routing for TE 340 3D and TE 640 3D A8

• high quality surface finishes: stainless steel, F1-powder-coated, F2-powder-coated, polished nickelled, polished brassed

• innovative surface designs - water transfer printing– please contact us for details.

AN OVERVIEW ABOUT THE ADVANTAGES

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6 INTERIOR DOOR

tectus®

te 240 3d for unrebated and rebated flush residential doors

Technical DataLoad capacity 40.0 kg Length (door/frame) 155.0/155.0 mmWidth (door/frame) 18.0/21.0 mm Cutter diameter 16.0 mm

Hinge up to 40 kg

Descriptive TextSIMONSWERK TECTUS TE 240 3D Hinge. Completely concealed for unrebated and rebated flush doors with timber, steel and aluminium frames. Load capacity 40 kg, opening angle up to 180°, overall length 155 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1.5 mm. Finish ...

CombinationReceiver Block frame Direct screwing Casing frame TE 240 3D FZ/1 Blind frame Direct screwing Steel frame TE 240 3D SZ Aluminium frame according to specifications of the frame manufacturer See page 13-14

Installation ToolsJig Universal milling frameTemplate for universal milling frame Frame side: No. 5 250691 6 Door side: No. 5 250692 6Detailed information at www.bandsysteme.com

Note Finger protection due to a small gap between door and frame.

SIMONSWERK

FinishStainless steel look, F1-coloured, F2-coloured, polished nickelled, polished brassed, powder-coated

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7INTERIOR DOOR

tectus®

te 340 3d for unrebated residential doors

Hinge up to 80 kg

Descriptive TextSIMONSWERK TECTUS TE 340 3D Hinge. Completely concealed for unrebated doors with timber, steel and aluminium frames. UL-certified, with comfortable 3D adjustment, load capacity 80 kg, opening angle up to 180°, overall length 160 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1 mm. Finish ...

CombinationReceiver Block frame Direct screwing Casing frame TE 340 3D FZ/1 Blind frame Direct screwing Steel frame TE 340 3D SZ Aluminium frame according to specifications of the frame manufacturerSee page 13-14

Installation ToolsJig Universal milling frameTemplate for universal milling frame Step 1: No. 5 250693 5 Step 2: No. 5 250694 5Detailed information at www.bandsysteme.com



SIMONSWERK


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Quality Marks

181761

8 HEAVY DUTY DOOR ENTRANCE DOOR

tectus® SIMONSWERK

te 540 3d for unrebated heavy-duty doors with casing frames


Hinge up to 120 kg

Descriptive TextSIMONSWERK TECTUS TE 540 3D Hinge. Completely concealed for unrebated doors with timber, steel and aluminium frames. UL-certified, with comfortable 3D adjustment, load capacity 120 kg, opening angle up to 180°, overall length 200 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1 mm. Finish ...




Function RangeFire resistance, Smoke resistance, Soundproof, Burglar resistance


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Quality Marks

181761

9HEAVY DUTY DOOR ENTRANCE DOOR

SIMONSWERKtectus®

te 640 3d for unrebated high performance heavy-duty doors

Hinge up to 200 kg

Descriptive TextSIMONSWERK TECTUS TE 640 3D Hinge. Completely concealed for unrebated, heavy-duty doors with timber, steel and aluminium frames. UL-certified, with comfortable 3D adjustment, load capacity 200 kg, opening angle up to 180°, overall length 240 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1 mm. Finish ...







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Quality Marks

10 HEAVY DUTY DOOR ENTRANCE DOOR

tectus® SIMONSWERK

te 540 3d A8for unrebated heavy-duty doors with claddings up to 8 mm

Technical DataLoad capacity 100.0 kg Length (door/frame) 200.0/200.0 mmWidth (door/frame) per 32.0/37.0 mm Cutter diameter 24.0 mm

Hinge up to 100 kg

Descriptive TextSIMONSWERK TECTUS TE 540 3D A8 hinge for doors with claddings of up to 8 mm. Completely concealed for unrebated, heavy-duty doors with timber, steel and aluminium frames. UL-certified, load capacity 100 kg, opening angle up to 180°, overall length 200 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1 mm. Finish ...

CombinationReceiver Block frame Direct screwing Casing frame TE 540 3D FZ/1 Blind frame Direct screwing Steel frame TE 540 3D A8 SZ Aluminium frame according to specifications of the frame manufacturerAccessories Cover plate set TE 540/640 3D A8 with radiusSee page 13-14

Installation ToolsJig Universal milling frameTemplate for universal milling frame Step 1: No. 5 250680 5 Step 2: No. 5 250681 5 Step 3: No. 5 250682 5Detailed information at www.bandsysteme.com



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Quality Marks

181761

11HEAVY DUTY DOOR ENTRANCE DOOR

SIMONSWERKtectus®

te 640 3d A8for unrebated high performance heavy-duty doors with claddings up to 8 mm

Hinge up to 160 kg

Descriptive TextSIMONSWERK TECTUS TE 640 3D A8 hinge for doors with claddings of up to 8 mm. Completely concealed for unrebated, heavy-duty doors with timber, steel and aluminium frames. UL-certified, load capacity 160 kg, opening angle up to 180°, overall length 240 mm, right hand and left hand applicable, maintenance-free slide bearings, three-dimensionally adjustable: side +/- 3 mm, height +/- 3 mm, compression +/- 1 mm. Finish ...

CombinationReceiver Block frame Direct screwing Casing frame TE 640 3D FZ/1 Blind frame Direct screwing Steel frame TE 640 3D A8 SZ Aluminium frame according to specifications of the frame manufacturerAccessories Cover plate set TE 540/640 3D A8 with radiusSee page 13-14

Installation ToolsJig Universal milling frameTemplate for universal milling frame Step 1: No. 5 250659 5 Step 2: No. 5 250689 5 Step 3: No. 5 250690 5Detailed information at www.bandsysteme.com


Technical DataLoad capacity 160.0 kg Length (door/frame) 240.0/240.0 mmWidth (door/frame) per 32.0/37.0 mm Cutter diameter 24.0 mm


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Quality Marks

12 HEAVY DUTY DOOR

tectus® SIMONSWERK

te 525 3d made of solid stainless steel for unrebated heavy-duty doors

Hinge up to 100 kg

Descriptive TextSIMONSWERK TECTUS hinge TE 525 3D made from solid stainless steel. Completely concealed for unrebated doors with timber, steel or aluminium frames. UL-certified, load capacity 100 kg, opening angle up to 180°, total length 155 mm, right hand and left hand applicable, maintenance-free slide bearing technology, three-dimensionally adjustable: Side +/- 3.0 mm and height +/- 3.0 mm, compression +/- 1.0 mm. Finish...

CombinationReceiver Block frame Direct screwing Casing frame TE 525 3D FZ/1 Blind frame Direct screwing Steel frame TE 525 3D SZ Aluminium frame according to specifications of the frame manufacturerAccessories Cable set TE 525 3D MKSee page 13-14

Installation ToolsJig Universal milling frame Drilling jig TE 525 3DTemplate for universal milling frame frame/leaf: No. 5 250547 6 Detailed information at www.bandsysteme.com




FinishesSatin brushed stainless steel

Quality Marks

169840

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13INTERIOR DOOR HEAVY DUTY DOOR

SIMONSWERKtectus®

Fixing plate teCtUS seriesfor unrebated quality and high performance doors with casing frames

Fixing Casing frame

Descriptive textSIMONSWERK fixing plate TECTUS TE ... 3D FZ/1 for casing frames with hinge TECTUS TE ... 3D for unrebated doors. Finish…

CombinationHinge TE 240 3D TE 340 3D TE 525 3D TE 540 3D TE 640 3D TE 540 3D A8 TE 640 3D A8

NoteSpacers for casing strengths 22-28 mm are included.Please specify the exact hinge in your order.

Finishes galvanised

TE 540 3D FZ/1©

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STE 240 3D with TE 240 3D FZ/1

TE 340 3D with TE 340 3D FZ/1



TE 640 3D A8 with TE 640 3D FZ/1


TE 540 3D A8 with TE 540 3D FZ/1

14 INTERIOR DOOR HEAVY DUTY DOOR

tectus® SIMONSWERK

TE 540 3D SZ

Receiver teCtUS seriesfor unrebated quality and high performance doors with steel frames

Fixing Steel frame

Descriptive textSIMONSWERK receiver TECTUS TE ... 3D SZ for steel frames with hinge TECTUS TE ... 3D for unrebated doors. Finish...

CombinationHinge TE 240 3D TE 340 3D TE 525 3D TE 540 3D TE 640 3D TE 540 3D A8 TE 640 3D A8

Finishesgalvanised, untreated/raw stainless steel

NotePlease specify the exact hinge and finish in your order.

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TE 240 3D with TE 240 3D SZ




TE 540 3D A8 with TE 540 3D A8 SZ

TE 640 3D A8 with TE 640 3D A8 SZ


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assembly

TECHNICAl INFORMATION

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dOOR Fix door part with enclosed wood screws.

FRAme Block frameConduct routing according to SIMONSWERK routing data. Use cutter 24 mm Ø (TE 240 3D cutter 16 mm Ø) and collar ring 30 mm Ø. Affix frame part with enclosed wood screws.

Casing frameTo guarantee for a stable mounting the use of an additional fixing plate is required. Affix the fixing plate by means of appropriate screws (not included) behind the casing. Affix the hinge by using enclosed M5 screws.

Steel frameAffix frame part of the hinge with the prepared receiver inside the door frame by using the enclosed M5 screws.

Fix cover plates by means of the enclosed screws.

teCtUS series

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adjustment


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Side adjustment

Side adjustment

Depth adjustment

Clamping screws

Clamping screws

Depth adjustment

Height adjustment

Height adjustment

Three-dimensionally, continuously adjustableSide +/– 3,0 mmHeight +/– 3,0 mmDepth +/– 1,0 mm

Side adjustment- Adjust the adjusting spindles using a 4 mm Allen key- Twist left - towards hinge (max. 3 mm)- Twist right - towards lock (max. 3 mm)

Height adjustment- Slightly loosen the clamping screws- Adjust the vertical position of the door by turning the lower height adjustment screw (turn the upper height adjustment screw in the opposite direction if necessary)- Retighten the clamping screws

Depth adjustment- Slightly loosen the fixing screws- Put the door to the correct compression- Retighten the clamping screws

All adjustments to be conducted by means of a 4 mm Allen key

teCtUS series

17TECHNICAl INFORMATION

calculation formulas

Calculation of the milling width for timber frames

te 240 3d

Conduct routing with cutter Ø 16 mm, collar ring Ø 30 mm and universal milling frame with routing templates No. 5 250691 6 (frame) and No. 5 250692 6 (door) .

te 340 3d

A = Depth of frame rebate up to sealingB = Thickness of door leaf resp. 1st door rebateA – B + 4 = Measure X

The result has to be a measure between 4,0 mm and max. 7,0 mm. (Steel frame: X = 5 mm)

Conduct routing with cutter Ø 24 mm, collar ring Ø 30 mm and universal milling frame with routing templates No. 5 250693 5 (Step 1) and No. 5 250694 5 (Step 2).

te 525 3d


The result has to be a measure between 4,0 mm and max. 6,5 mm. (Steel frame: X = 5,0 mm)

Conduct routing with cutter Ø 24 mm, collar ring Ø 30 mm and universal milling frame with routing template No. 5 250547 6.

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te 640 3d

te 540 3d A8


te 540 3d


Calculation of the milling width for timber frames







Conduct routing with cutter Ø 24 mm, collar ring Ø 30 mm and universal milling frame with routing templates No. 5 250680 5 (Step 1), No. 5 250681 5 (Step 2) and No. 5 250682 5 (Step 3).


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te 640 3d A8



te 540 3d A8 (without cladding)




te 640 3d A8 (without cladding)



Mill with cutter Ø 24 mm, collar ring Ø 30 mm and universal milling frame with routing templates No. 5 250659 5 (Step 1), No. 5 250689 5 (Step 2) and No. 5 250690 5 (Step 3).



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Broschure TECTUS® – New Versions (completed edition)10/20095 800313 0 00001/2.0

SIMONSWERK GmbHBosfelder Weg 5D - 33378 Rheda-Wiedenbrück

Phone +49 (0)5242 / 413-0Fax +49 (0)5242 / 413-150

[email protected]

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te 240 3d te 340 3d te 540 3dte 640 3d te 540 3d A8te 640 3d A8te 525 3d

contains

further brands made by simonsWerK

our product information systemwww.bandsysteme.com

New Versions · 2019. 11. 21. · SIMONSWERK TECTUS hinge TE 525 3D made from solid stainless...

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Transcript of New Versions · 2019. 11. 21. · SIMONSWERK TECTUS hinge TE 525 3D made from solid stainless...