New products and innovations: FRAISA at the MACH-TECH in ... · of technological innovations and...

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Lightform Steel Thread-Formers Reliable threading in steel

Press Release for MACH-TECH 2017

Thanks to a new ultra-smooth coating and the enhancement of all individual characteristics relevant for performance, Lightform Steel tools achieve previously unrivalled tool life at low torque values. This power reserve makes it possible to select very high forming and feeding speeds, and therefore achieve maximum productivity with lower costs per thread due to the improved tool lifetimes.

The MACH-TECH in Budapest is the largest trade exhibition for mechanical engineering and welding technology in Hungary. A total of 358 international exhibitors from 15 different countries will take the opportunity to present their latest machinery, materials and tools.

FRAISA will be displaying its range of products at the MACH-TECH 2017 in Budapest. The Swiss industrial company specialises

in milling technology and operates a production site in Hungary, manufacturing state-of-the-art cutting tools for the global market. For many years now, FRAISA has been synonymous with uncom-promising quality, outstanding precision and innovative product and system solutions for the cutting industry worldwide. This year, FRAISA will be at stand 311C in hall A, showcasing a broad range of technological innovations and the very latest in precision tools for boosting work productivity.

New products and innovations:

FRAISA at the MACH-TECH in Budapest from 09.05. – 12.05.2017 in hall A, stand 311C

Reliable thread production in steel with the Lightform Steel thread formerWith its newly designed Lightform Steel line, FRAISA is presenting a completely new generation of thread formers. Lightform Steel makes the transition from thread cutting to thread forming easier than ever – and, above all, more profitable, as thread forming is not only more efficient, it is also more reliable than thread cutting. Unlike thread cutting, forming does not produce shavings or filings, making it a far more reliable method for all automated manufacturing processes. Due to the work hard-ening under static and dynamic loads, formed threads display higher pull-out strength than the cut versions, resulting in better quality parts.

FRAISA highlights at the trade fair


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Multi-Functional Cutting (MFC) with the new MB-NVDS tools Interacting with state-of-the-art CAD/CAM systems, the new MB-NVDS tools from FRAISA offer an incomparable level of multi-functionality, enabling up to 96 applications with only one tool and thus creating an incredible cost-cutting potential.

The aim of MB-NVDS product development was to create a powerful generation of tools that are suitable for a wide range of milling strategies and materials. The entire manufacturing process is therefore simplified without compromising on performance.

ToolExpert MFC The required knowledge of the best tool, type of application and cutting data for the new MB-NVDS cutters is easily accessible via our in-house developed ToolExpert MFC. This cutting data software contains the application know-ledge you need in a clear and easy-to-use format. The software is easy to launch via the FRAISA website: www.fraisa.com/de/toolexpert-mfc.


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SpheroCarb – diamond-coated ball nose end mill for cutting hard metals

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Sphero-CVD – High-performance milling of carbides with diamond milling tools

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Sphero-CVD: High-perfor-mance milling of carbides with diamond milling tools Thanks to its great durability, carbide is increasingly being used in the tool- and mold-making industry. With their flexibility and cost-effectiveness, high-performance, diamond-tipped milling tools are state-of-the-art cutting tools and are increasingly replacing erosion technology.

The new, innovative Sphero-CVD diamond tools from FRAISA are rough-milling/finishing tools that have been specially developed for the machining of carbides. They facilitate new machining strategies in the fields of tool and mold making. Thanks to their purity, the synthetic CVD diamonds used are extremely wear-resistant and techno- logically superior compared with diamond-coated tools when it comes to reliable rough milling and finishing.

SpheroCarb: Diamond- coated ball nose end mill for cutting hard metals SpheroCarb, the new diamond-coated ball nose end mill, can efficiently and profitably replace the eroding of hard metals with milling in a great many applications, saving both time and money in the process. In addition, component quality is improved compared with EDM processing due to increased dimensio-nal accuracy.

Thanks to an innovative diamond-coating process, SpheroCarb tools for processing hard metals can now, for the first time, be produced at economically viable prices. What’s more, compared with conventional diamond coa-tings, the special-purpose SpheroCarb diamond coating exhibits unparalleled adhesion on the hard metal substrate. SpheroCarb tools are primarily used for high-performance finishing.


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Sphero-XP with radius tolerance +/−0.003 Superfinishing in hardened steels with the new super-precision ball nose end mill

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NB-RPS SupraCarb® High-Performance Mill HPC milling in a new performance dimension!


Sphero-XP The new Sphero-XP ball nose end mill is designed for finishing extremely high-precision compo nents. The innovative super- precision ball nose means a quantum leap for superfinishing in the world of mold making.

Thanks to this outstanding degree of precision with extre-mely narrow radius tolerances and optimum concentricity, dimensional accuracy and therefore product quality can be massively improved.

At the same time, process costs are minimized thanks to the very long service life of the tools. The precision radius, which is ground across the entire ball nose, means it can be used on both 3-axis and state-of-the-art 5-axis machine tools, guaranteeing outstanding flexibility, too.

Jump in productivity in HPC roughing with NB-RPS SupraCarb® milling tools The new NB-RPS SupraCarb® is an addition to the FRAISA range of tools and features a high-performance penetration edge. A central air-cooling channel combined with the newly designed penetration edge is opening up new levels of performance in HPC roughing. With the NB-RPS SupraCarb®, penetration is 15 times faster than before – with a high level of process reliability and reproducibility.

Combined with the extremely wear-resistant POLYCHROM hard coating, the easy-cutting geometry, specifically adapted to suit the cutting load, enables high-performance cutting in both soft and tempered steel, tool steel, stainless steel, cast iron and titanium. The advanced development with the S-penetration edge in combination with the central air and cooling channel enables the chips to be reliably flushed out of the processing area. The severely reduced mechanical and thermal loads therefore lead to far higher productivity and longer tool life.


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Comprehensive tool management with ToolCare® 2.1 ToolCare® 2.1, the new, comprehensive tool management system from FRAISA, enables you to sustainably increase productivity in your company. This computer-based, fully automated system provides each customer with their own individually selected range of tools.

Thanks to ToolCare® 2.1, the production tools can be stored in a highly organized manner and managed efficiently. ToolCare® 2.1 now also enables you to manage tools and provides total transparency with respect to the inventories of new, reconditioned and used tools!

Web-based Version 2.1 for even more options The latest version of ToolCare®, Version 2.1, offers you even more options thanks to its ability to manage your tools via cloud computing. Web-based monitoring of minimum inventory levels, with automatic reordering of tools, ensures that the tools required for production are always ready and waiting on site.

ReToolBlue

Lifecycle management with ReToolBlue With its new ReToolBlue service, FRAISA is closing the materials cycle when it comes to recovering the valuable raw material carbide.

ReToolBlue takes used, no longer sharpenable tools and turns them into the basic raw material for manufacturing new tools. ReToolBlue means intelligent recycling for maximum cost effectiveness.

The tool management system ToolCare® 2.1 provides opti-mum support to enable users to exploit the full performance potential of their tools while keeping logistics costs as low as possible.

For more information, contact either your own FRAISA contact directly or contact us using our online contact form.

FRAISA Hungária Kft. Vásárhelyi Pál u. 3 H-3950 Sárospatak Tel.: +36 47 511 217 Fax: +36 47 511 215 [email protected]

fraisa.com

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New products and innovations: FRAISA at the MACH-TECH in ... · of technological innovations and...

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