NEW PRODUCT DIE & MOLD SERIES UPDATES - Dijet,...
-
Upload
duongkhanh -
Category
Documents
-
view
389 -
download
8
Transcript of NEW PRODUCT DIE & MOLD SERIES UPDATES - Dijet,...
®
Aero-ChipperAERO-CHIPPERHigh precision & high efficient machining on aluminumALX / MAL Styles
2
METRICINCH
Modular Head - Metric Specifications
202528323540
353535434343
19.724.126.930.53232
141717222226
M10M12M12M16M16M16
333333
122223
CATALOGNUMBER
DIMENSIONSD
MAL-1020-M10MAL-2025-M12MAL-2028-M12MAL-2032-M16MAL-2035-M16MAL-3040-M16
XOGT1605**PD*R
PARTSScrew Wrench
STK QLf Db W MD
INSERT
DSW-4075
DSW-4085 A-15
Note: All cutters are supplied without inserts.
••••••
FIG.
Modular Head - Inch Specifications
.7501.001.251.50
1.381.381.691.69
.728
.9411.141.25
14mm17mm22mm26mm
M10M12M16M16
3333
1223
CATALOGNUMBER
DIMENSIONSD
MAL-1075-M10MAL-2100-M12MAL-2125-M16MAL-3150-M16
XOGT1605**PD*R
PARTSScrew Wrench
STK QLf Db W MD
INSERT
DSW-4075
DSW-4085 A-15
Note: All cutters are supplied without inserts.
••••
FIG.
End Mill Style - Inch Specifications
.7501.001.001.251.25
2.02.04.02.04.0
4.04.06.04.06.0
.7501.001.001.251.25
-----
11111
12222
CATALOGNUMBER
DIMENSIONSD
ALX-1075-2.0-S075ALX-2100-2.0-S100ALX-2100-4.0-S100ALX-2125-2.0-S125ALX-2125-4.0-S125
XOGT1605**PD*R
PARTSScrew Wrench
STK Ql1 L d MD
INSERT
DSW-4075
DSW-4085 A-15
Note: All cutters are supplied without inserts.
•••••
FIG.
End Mill Style - Metric Specifications
202528323540
355050505080
110125125150150170
202525323232
------
222222
122223
CATALOGNUMBER
DIMENSIONSD
ALXM1020S20ALXM2025S25ALXM2028S25ALXM2032S32ALXM2035S32ALXM3040S32
XOGT1605**PD*R
PARTSScrew Wrench
STK Ql1 L d MD
INSERT
DSW-4075
DSW-4085 A-15
Note: All cutters are supplied without inserts.
••••••
FIG.
G-BodyFig. 1
Fig. 3
Fig. 2
D
l1
d
L
MD
DbD
Lf
W
15
Shoulder Milling Pocket Milling Copy Milling Helical InterpolationSlotting
D
l1
d
L
AERO-CHIPPERHigh precision & high efficient machining on aluminumALX type Fig. 1
INSERT
D
Lf
Dbd1 a
l
d
b
A
B
C
TR
65°
Fig. 2
®
3
Aero-ChipperMETRICINCH
Face Mill Style -NP Body Specifications
2.002.002.503.003.004.0052160
2.02.02.02.02.52.755070
1.851.852.282.282.833.7847100
.750
.7501.001.001.251.5022
50.8
.63
.63
.78
.781.021.2616.572
.319
.319
.374
.374
.374
.62610.419
.197
.197
.236
.236
.236
.3936.311
.75
.75
.75
.751.251.412043
11111111
CATALOGNUMBER
DIMENSIONSD
ALX-3200-75R-16NPALX-4200-75R-16NPALX-3250-100R-16NPALX-4300-100R-16NPALX-4300-125R-16NPALX-5400-150R-16NPALX-3052R-22-16NPALX-7160R-200-16NP
XOGT1605**PD*R
XOGT1605**PD*R
PARTSScrew Wrench
STK QLf Db d d1 a b l
INSERT
DSW-4085
DSW-4085
A-15
A-15
Note: All cutters are supplied without inserts.
••••••••
FIG.
Insert Specifications
20.821.020.920.820.720.420.319.819.6
16.3516.3516.3516.3516.3516.3516.3516.3516.35
2.52.42.42.52.62.83.03.33.5
555555555
0.20.40.81.21.62.02.53.03.2
CATALOGNUMBER
DIMENSIONS
AXOGT160502PD*RXOGT160504PD*RXOGT160508PD*RXOGT160512PD*RXOGT160516PD*RXOGT160520PD*RXOGT160525PD*RXOGT160530PD*RXOGT160532PD*R
GRADEF = UNCOATED E = PVD COATED
FZ05 JC5118FIG.
B C T R222222222
Face Mill Style Inch “G” Body Specifications
2.002.003.003.00
2.02.02.02.5
1.851.852.282.85
.750
.7501.001.25
.63
.63.8271.02
.319
.319
.374
.500
.197
.197
.236
.315
.75
.75
.751.25
1111
3455
CATALOGNUMBER
DIMENSIONSD
ALX-3200-75R-15ALX-4200-75R-15ALX-5300-100R-15ALX-5300-125R-15
XOGT1605**PD*R
PARTSScrew Wrench
STK QLf Db d d1 a b l
INSERT
DSW-4085 A-15
Note: All cutters are supplied without inserts.
••••
FIG.
G-Body
•••••••••
••••••
••
Shoulder Milling Pocket Milling Copy Milling Helical InterpolationSlottingIN
CH
Face Mill Style Metric “G” Body Specifications
50506363
50505050
45455050
22.22522
22.22522
16.516.516.516.5
8.410.48.4
10.4
56.35
6.3
20202020
1111
4455
CATALOGNUMBER
DIMENSIONSD
ALX-4050RALX-4050R-22ALX-5063RALX-5063R-22
XOGT1605**PD*R
PARTSScrew Wrench
STK QLf Db d d1 a b l
INSERT
DSW-4085 A-15
Note: All cutters are supplied without inserts.
••••
FIG.
G-Body
MM
33344545
®
QM Mini QM MININew Generation of High Feed MillsMPM Style - G Body
4
METRICINCH
Modular Head Specifications
.500
.625
.7501.001.251011121316172021253032
.787
.9051.181.371.691818202023233030354343
.452
.590
.708
.9451.149.59.711.211.515151919
23.62929
8mm12mm14mm17mm22mm
8888
12121414172222
M6M8
M10M12M16M6M6M6M6M8M8
M10M10M12M16M16
1111111111111111
3456822334455678
CATALOGNUMBER
DIMENSIONSD
MPM-3050-M6MPM-4062-M8MPM-5075-M10MPM-6100-M12MPM-8125-M16MPM-2010-M6MPM-2011-M6MPM-3012-M6MPM-3013-M6MPM-4016-M8MPM-4017-M8MPM-5020-M10MPM-5021-M10MPM-6025-M12MPM-7030-M16MPM-8032-M16
EOM**060210ZEREOHW060210ZTRZOMT0602**ZER
EOM**060210ZEREOHW060210ZTRZOMT0602**ZER
PARTSScrew Wrench
STK QLf Db W MD
INSERT
DSW-1838H
DSW-1838H
T-06
T-06
Note: All cutters are supplied without inserts.
••••••••••••••••
FIG.
INC
HM
ETR
IC
Fig. 1
D
Lf
Db MD
INSERTS
R
A
T
B
High feed insert for unfavorable condition (EOMW)
R
A
T
B
Shoulder Insert (ZOMT)
A
T
B
R
High feed insert (EOMT)
Insert Specifications
MMHHMMM
6.56.56.56.56.56.56.5
2.52.52.52.52.52.52.5
4.34.34.34.34.34.34.3
1.01.01.02.00.20.40.8
13°13°13°13°13°13°13°
CATALOGNUMBER
EOMT060210ZEREOMW060210ZEREOHW060210ZTREOHW060220ZTRZOMT060202ZERZOMT060204ZERZOMT060208ZER
GRADEA T B R DH102 JC5118 JC8050
TYPE
High feed insertHigh feed for unfavorable condition
High hardened steel
Shoulder insert
TOLERANCEθ°
••
••
•••
••
•••
Pocket Milling Copy MillingHelical Interpolation SlottingFace Milling Shoulder Milling
G-Body
W
High hardened steel (EOHW)
R
A
T
B
®
5
QM MaxQM MAXNew generation of High Feed MillsMQX / QXPS Style
METRICINCH
Fig. 1Fig. 2
Modular Head Specifications
.750
1.00
1.25
16172020212525263232354040
1.18
1.38
1.69
23233030303535354343434343
.708
.890
1.14
1414181818
22.522.522.52929293232
14MM
17MM
22MM
12121414141717172222222626
M10
M12
M16
M8M8
M10M10M10M12M12M12M16M16M16M16M16
1
1
1
1111111111111
CATALOGNUMBER
DIMENSIONSD
MQX-3075-M10
MQX-5100-M12
MQX-5125-M16
MQX-2016-M8MQX-2017-M8MQX-3020-M10MQX-4020-M10MQX-4021-M10MQX-4025-M12MQX-5025-M12MQX-5026-M12MQX-5032-M16MQX-6032-M16MQX-6035-M16MQX-6040-M16MQX-7040-M16
EPM**100312Z*REPHW100316ZTRZPMT1003**ZER
YPHW1003**ZER-**
EPM**100312Z*REPHW100316ZTRZPMT1003**ZER
YPHW1003**ZER-**
PARTSScrew Wrench
STK QLf Db W MD
INSERT
T-08
T-08
Note: All cutters are supplied without inserts.
••••••••••••••••
FIG.
INC
HM
ETR
ICPocket Milling Copy MillingHelical Interpolation SlottingFace Milling Shoulder Milling
G-Body
Db MDW
D
Lf
End Mill Style - Inch Specifications
.750
.7501.001.001.251.251.501.50
2.003.002.003.003.004.753.004.75
5.006.257.008.005.508.005.508.00
.750
.7501.001.001.251.251.251.25
22222222
CATALOGNUMBER
DIMENSIONSD
QXPS-3075-2.0-S075NPQXPS-3075-3.0-S075NPQXPS-4100-2.0-S100NP QXPS-4100-3.0-S100NPQXPS-5125-3.0-S125NPQXPS-5215-4.75-S125NPQXPS-6150-3.0-S125NPQXPS-6150-4.75-S125NP
EPM**100312Z*REPHW100316ZTRZPMT1003**ZER
YPHW1003**ZER-**
PARTSWrench
STKl2 L d
INSERT
T-08
Note: All cutters are supplied without inserts.
••••••••
FIG.Screw
Q
TSW-2556H
DSW-2563H
3
5
5
2234445556667
TSW-2556H
DSW-2563H
DSW-2563H
TSW-2556H
DSW-2563H
D
l2L
d
R
G-Body
33445566
Dbd
b
D
Lf
d1
a
l
Face Mill Specifications
2.00
40
40
50
50
50
52
63
63
66
66
2.0
45
45
50
50
50
50
50
50
50
50
1.77
35
35
40
40
40
40
48
48
60
48
.750
16
16
22
22.225
22
22
22.225
22
22.225
27
.63
14
14
17
17
17
17
17
17
17
20
.319
8.4
8.4
10.4
8.4
10.4
10.4
8.4
10.4
8.4
12.4
.197
5.6
5.6
6.3
5
6.3
6.3
5
6.3
5
7
CATALOGNUMBER
DIMENSIONSD
QXP-8200R-075
QXP-6040R-16
QXP-7040R-16
QXP-7050R-22
QXP-8050R
QXP-8050R-22
QXP-8052R-22
QXP-8063
QXP-8063R-22
QXP-8066R
QXP-8066R-27
EPM**100312Z*REPHW100316ZTRZPMT1003**ZER
YPHW1003**ZER-**
EPM**100312Z*REPHW100316ZTRZPMT1003**ZER
YPHW1003**ZER-**
PARTSScrew Wrench
STK QLf Db d d1 a b
INSERT
DSW-2563H
DSW-2563H
T-08
T-08
Note: All cutters are supplied without inserts.
•
••••••••••
INC
HM
ETR
IC
.75
18
18
20
20
20
20
20
20
20
22
l
®
QM Max
6
METRICINCH
Pocket Milling Copy MillingHelical Interpolation SlottingFace Milling Shoulder Milling
8
6
7
7
8
8
8
8
8
8
8
QM MAXNew Generation of High Feed MillsQXP Style - G Body
G-Body
®
7
QM MAX METRICINCH
INSERTS
Pocket Milling Copy MillingHelical Interpolation SlottingFace Milling Shoulder Milling
High feed insert EPMT100312ZERShoulder Insert ZPMT100304ZER,ZPMT100308ZER, ZPMT100312ZER
R
High feed for unfavorable condition EPMW100312ZTR
R
High hardened steel EPHW100316ZTR
R
“Mirror Insert” for finishing side and bottom faceYPHW100320ZER-24
R
“Mirror Insert” for finishing side and bottom faceYPHW100308ZER-15
R
High feed for unfavorable condition EPMW100312ZER
R
R
Identifying Marks for Grades for QM Mini & QM Max
Each grade shows different identification markJC5118/DH102 JC8050
Identifyingmark
Insert Specifications
MMMHMMMMHH
10101010101010101010
3.23.23.23.23.23.23.23.2
3.353.35
6666666666
1.21.21.21.60.40.82.00.80.82
11°11°11°11°11°11°11°11°11°11°
CATALOGNUMBER
EPMT100312ZEREPMW100312ZEREPMW100312ZTREPHW100316ZTRZPMT100304ZERZPMT100308ZERZPMT100320ZER
ZPMT100308ZER-PLYPHW100308ZER-15YPHW100320ZER-24
GRADE
A T B R JC5118DH102PVD Coated
JC8050 CX75TYPE TOLERANCE
θ°
•
•••
•••
••••
•••
•••
••
UncoatedDIMENSIONS
JC7560•
•
High feed insertHigh feed for
unfavorable conditionHigh hardened steel
Shoulder insert
“Mirror Insert” for finishingside & bottom face
Shoulder insert from semi-finishing to finishingside & bottom ZPMT100308ZER-PL
R
®
8
SAP CutterSAP CutterHigh Productivity & Multi-FunctionSAP / MAP Style
INCH
Insert SpecificationsCATALOGNUMBER
DIMENSIONS
APMT160408PDERAPMT160416PDERAPMT160432PDER
GRADEJC5040JC8015JC5118 JC8050
.375
.375
.375
.605
.605
.605
.190
.190
.190
.031
.062
.120
A B T R
••
••
••
•••
INSERTS
SlottingFace Milling Shoulder Milling
G-Body
Modular Head Specifications
1.001.251.251.50
1.381.691.691.69
.9451.101.101.10
.550
.550
.550
.550
17mm22mm22mm26mm
M12M16M16M16
2222
2234
CATALOGNUMBER
DIMENSIONSD
MAP-2100-M12MAP-2125-M16MAP-3125-M16MAP-4150-M16
APMT1604**PDER
PARTSScrew Wrench
STK QLf Db lo W MD
INSERT
TSW-3509H T-15
Note: All cutters are supplied without inserts.
••••
FIG.
Face Mill Specifications
1.502.003.004.00
1.751.502.002.00
1.341.852.853.78
.550
.550
.550
.550
.750
.7501.001.50
.75
.75
.751.00
.319
.319
.375
.630
.197
.197
.240
.400
3333
4578
CATALOGNUMBER
DIMENSIONSD
SAP-4150-75R-16SAP-5200-75R-16SAP-7300-100R-16SAP-8400-150R-16
APMT1604**PDER
PARTSScrew Wrench
STK QLf Db lo d b
INSERT
TSW-3509H T-15
Note: All cutters are supplied without inserts.
••••
FIG.E a
End Mill Style Specifications
1.001.001.001.251.25
1.53.04.02.04.0
4.05.06.04.06.0
.550
.550
.550
.550
.550
1.001.001.001.251.25
-----
11111
22233
CATALOGNUMBER
DIMENSIONSD
SAP-2100-1.5-S100SAP-2100-3.0-S100SAP-2100-4.0-S100SAP-3125-2.0-S125SAP-3125-4.0-S125
APMT1604**PDER
PARTSScrew Wrench
STK Ql L lo d MD
INSERT
TSW-3509H T-15
Note: All cutters are supplied without inserts.
•••••
FIG.
A
B
T11°
Fig. 1
D
lL
lo
d
Fig. 3
D
Lf
Db
lo
d
bE
a
R
Fig. 2
W
D
Db
Lflo
MD
®
9
SAP-NP Cutter INCH
SAP CutterHigh Productivity & Multi-FunctionSAP-NP Style
SlottingFace Milling Shoulder Milling
End Mill Style Specifications
.625
.7501.001.001.251.50.6251.001.001.001.001.251.251.501.50
1.091.471.471.722.502.501.152.003.004.006.002.504.002.504.00
3.03.53.54.0
4.784.783.354.285.286.288.284.786.284.786.69
.32
.32
.32
.32
.32
.32.550.550.550.550.550.550.550.550.550
.625
.750
.7501.001.251.25.7501.001.001.251.251.251.251.251.50
111111111111111
234356122223343
CATALOGNUMBER
DIMENSIONSD l1 L lo d
SAP-2062-1.1-S062-10NPSAP-3075-1.5-S075-10NPSAP-4100-1.5-S075-10NPSAP-3100-1.7-S100-10NPSAP-5125-2.5-S125-10NPSAP-6150-2.5-S125-10NPSAP-1062-1.2-S075-16NPSAP-2100-2.0-S100-16NPSAP-2100-3.0-S100-16NPSAP-2100-4.0-S125-16NPSAP-2100-6.0-S125-16NPSAP-3125-2.5-S125-16NPSAP-3125-4.0-S125-16NPSAP-4150-2.5-S125-16NPSAP-3150-4.0-S150-16NP
ADMT100308PDER
APMT1604**PDER
PARTSScrew Wrench
STK QINSERT
Note: All cutters are supplied without inserts.
•••••••••••••••
FIG.
Face Mill Specifications
2.002.002.003.003.00
1.501.501.502.002.00
1.851.851.852.852.85
.550
.550
.550
.550
.550
.750
.750
.7501.001.00
.75
.75
.75
.75
.75
.319
.319
.319
.375
.375
.197
.197
.197
.240
.240
22222
34536
CATALOGNUMBER
DIMENSIONSD Lf Db lo d E a b
SAP-3200-75R-16NPSAP-4200-75R-16NPSAP-5200-75R-16NPSAP-3300-100R-16NPSAP-6300-100R-16NP
APMT1604**PDER
PARTSScrew Wrench
STK QINSERT
Note: All cutters are supplied without inserts.
•••••
FIG.
T-15
T-08
T-15
Insert SpecificationsCATALOGNUMBER
DIMENSIONS
ADMT100308PDERADMT100316PDERAPMT160408PDERAPMT160416PDERAPMT160432PDER
GRADEJC5118 JC8015 JC5040 JC8050
.253
.253
.375
.375
.375
.375
.375
.605
.605
.605
.131
.131
.190
.190
.190
.031
.062
.031
.062
.120
A B T R
•••
••
•••••
INSERTS
••••
1515111111
α
A
B
T
R
α
2.8
TSW-3509H
TSW-2556H
TSW-3509H
D
Ll1
d
lo
Fig. 1 Fig. 2
D
Lf
Db
lo
b
a
d
E
®
10
Vertical Z CutterVertical Z CutterHigh efficient plunging for roughing and achieving deep cutting NVC Style
Fig. 1 Fig. 2
Specifications
50
50
63
63
74
80
80
100
100
65
65
50
50
65
63
50
63
63
47
47
60
60
72
76
76
96
96
19
19
20
20
25
32
22
32
32
22.225
22
22.225
22
25.4
31.75
27
31.75
32
9.6
9.6
16.5
16.5
20.6
26
20
26
26
8.4
10.4
8.4
10.4
9.5
12.7
12.4
12.7
14.4
5
6.3
5
6.3
6
8
7
8
8
1
1
2
2
2
2
2
2
2
3
3
4
4
4
4
4
5
5
CATALOGNUMBER
DIMENSIONSD
NVC-3050R
NVC-3050R-22
NVC-4063R
NVC-4063R-22
NVC-4074R
NVC-4080R
NVC-4080R-27
NVC-5100R
NVC-5100R-32
NVC1507C05
PARTSScrew Wrench
STK QLf Db l d b
INSERT
CSW-515 T-15
Note: All cutters are supplied without inserts.
•••••••••
FIG.d1 a
Insert SpecificationsCATALOGNUMBER
DIMENSIONS
NCV1507C05
GRADEJC8015
15.806 12.7 7.94 5.8A B T d
•
INSERT
Plunge Milling
METRIC
TOLERANCE
M
Set bolt built into the cutter body
D
Lf
Db
l
d
d1
ab
A
B
T5°
G-Body
D
Lf
Db
l
d
d1
ab
78°
dC0.5
®
11
Negative-turn Mill Negative-turn MillNegative 45 degree face mill with 8 cutting edges per insertNTM Style
METRIC
Face Milling
Specifications
50
50
63
63
80
80
100
100
125
125
64.6
64.6
78.7
78.7
95.8
95.8
115.7
115.7
140.5
140.5
45
45
50
50
56
56
70
70
80
80
45
45
45
45
50
50
50
50
63
63
22.225
22
22.225
22
25.4
27
31.75
32
38.1
40
17
17
17
17
38
20
45
26
60
60
8.4
10.4
8.4
10.4
9.5
12.4
12.7
14.4
15.9
16.4
5
6.3
5
6.3
6
7
8
8
10
9
20
20
20
20
26
22
34
25
38
32
1
1
1
1
2
1
2
1
2
2
4
4
5
5
6
6
7
7
8
8
CATALOGNUMBER
DIMENSIONSDc
Dc Dc
NTM45-4050R
NTM45-4050R-22
NTM45-5063R
NTM45-5063R-22
NTM45-6080R
NTM45-6080R-27
NTM45-7100R
NTM45-7100R-32
NTM45-8125R
NTM45-8125R-40
SOKU15X6AZER
PARTSScrew Wrench
STK QD1
D1 D1
Db
Db Db
Lf
Lf Lf
d
d d
b
b b
l
l l
INSERT
S4531P AP-20
Note: All cutters are supplied without inserts and wrench.
••••••••••
FIG.d1
d1 d1
a
a a
Insert SpecificationsCATALOGNUMBER
DIMENSIONS
SOKU15X6AZER
GRADEJC6235 (PVD Coated) JC835S (CVD Coated)
K 15.48 15.48Tolerance A B
• •
INSERT
6T
457
45
7
Fig. 1 Fig. 2
2.4T
A
B 5.7
®
New InsertsMirror Ball Inserts for high hardened materialsBME-*TG & BNM-*TG Styles
12
METRICINCH
Specifications
.375
.500
.750
1.00
6
8
10
12
16
20
25
32
.187
.250
.375
.500
3
4
5
6
8
10
12.5
16
.326
.409
.570
.736
5
7
8.5
10
12
15
18.5
23.5
.102
.118
.196
.236
2
2.4
2.6
3
4
5
6
7
••••••••••••
CATALOGNUMBER
DIMENSIONSA
BME-0375-TG
BME-0500-TG
BME-0750-TG
BME-1000-TG
BNM-060-TG
BNM-080-TG
BNM-100-TG
BNM-120-TG
BNM-160-TG
BNM-200-TG
BNM-250-TG
BNM-300-TG
R TB
CoatedGrade
JC6102IN
CH
MET
RIC
Pocket MillingCopy Milling Slotting
T B
A
R
Grade changing to DH102, call for availability.
INC
HM
ETR
IC
®
13
New InsertsHigh Feed Mirror Radius Inserts - Full Line UpHRE/HRM - Styles
.312
.312
.375
.375
.375
.500
.500
.500
.500
.625
.625
.750
.750
.7501.001.001.00
6668889101010111212121212
SpecificationsCATALOGNUMBER
DIMENSIONS
HRE-0312-062HRE-0312-078▪ HRE-0375-031-FHRE-0375-062HRE-0375-078▪ HRE-0500-031-F▪ HRE-0500-062-FHRE-0500-078HRE-0500-125▪ HRE-0625-062-FHRE-0625-125▪ HRE-0750-031-F▪ HRE-0750-062-FHRE-0750-125▪ HRE-1000-031-F▪ HRE-1000-062-FHRE-1000-125HRM-060-R05HRM-060-R10HRM-060-R15♦ HRM-080-R05-F♦ HRM-080-R10-FHRM-080-R20HRM-090-R20♦ HRM-100-R05-F♦ HRM-100-R10-FHRM-100-R20HRM-110-R20♦ HRM-120-R05-F♦ HRM-120-R10-F♦ HRM-120-R15-FHRM-120-R20♦ HRM-120-R20-F
JC6102A.062.078.031.062.078.031.062.078.125.062.125.031.062.125.031.062.1250.51.01.50.51.02.02.00.51.02.02.00.51.01.52.02.0
R.275.275.325.325.325.407.407.407.407.470.470.572.572.572.735.735.735
5557777
8.58.58.58.51010101010
B--
.059--
.059
.059--
.078-
.078
.078-
.078
.078----
1.21.20.30.31.51.50.30.31.51.51.50.51.5
C.094.094.102.102.102.118.118.118.118.157.157.197.197.197.238.236.236
222
2.42.42.42.42.62.62.62.63.03.03.03.03.0
TCOATED GRADE
JC8015••••••••••••••••••••••••••••••
•
•
••
••
••
••
••
•••
•
FIG.
113113311313313311113322332233323
Copy MillingPocket MillingFace Milling Shoulder Milling
INCH
Helical Interpolation
A
T R B
C
T 3°-5°B
Fig. 1 Fig. 2 Fig. 3
T B
C
A
R 3°-5°
A
R
▪ These items will be changing to FRE-...DH102. Please call for availability.♦ These items will be changing to FRM-...DH102. Please call for availability.
®
New Inserts
14
METRIC
Copy MillingPocket MillingFace Milling Shoulder Milling
High Feed Mirror Radius Inserts - Full Line UpHRE/FRM - Styles
131616161616161720202020202022
21252525253030303032323232
Specifications - HRM Style
Specifications - FRM Style
CATALOGNUMBER
CATALOGNUMBER
DIMENSIONS
DIMENSIONS
HRM-130-R20♦ HRM-160-R05-F♦ HRM-160-R10-F♦ HRM-160-R15-FHRM-160-R20♦ HRM-160-R20-FHRM-160-R30HRM-170-R30♦ HRM-200-R05-F♦ HRM-200-R10-F♦ HRM-200-R15-FHRM-200-R20♦ HRM-200-R20-FHRM-200-R30HRM-220-R30
FRM-210-R10FRM-250-R05FRM-250-R10FRM-250-R20FRM-250-R30FRM-300-R05FRM-300-R10FRM-300-R20FRM-300-R30FRM-320-R05FRM-320-R10FRM-320-R20FRM-320-R30
JC6102
DH102
A
A
2.00.51.01.52.02.03.03.00.51.01.52.02.03.03.0
10.5123
0.5123
0.5123
R
R
101212121212121215151515151515
1518.518.518.518.522.522.522.522.523.523.523.523.5
B
B
0.52.02.02.00.52.00.50.52.02.02.00.52.00.50.5
22.52.52.52.533333333
C
C
3.04.04.04.04.04.04.04.05.05.05.05.05.05.05.0
5666677777777
T
T
COATED GRADE
COATED GRADE
JC8015
JC8015
•••
••••••
••••
•
••
••
••
•••
•
•••
•
•••••••••••••
FIG.
FIG.
233323223332322
3333333333333
A
T R B
C
T 3°-5°B
Fig. 1 Fig. 2 Fig. 3
Helical Interpolation
T B
C
A
R 3°-5°
A
R
♦ These items will be changing to FRM-...DH102. Please call for availability.
®
15
New InsertsShoulder Milling Slotting
EXCITERMILL / SWINGMILL
Fig. 2Fig. 1
A
R0.8
T
α
B88º
B
A
T
α45º
88ºFig. 3
R0.8T
A
B
CATALOG NUMBERDIMENSIONS
A B T α
IM-CP32N
IM-SP32GS
IM-CP43N
IM-SP43GS
IM-CP43N-N1
IM-CP43N-N2
IM-SP43GS-N1
IM-SP43GS-N2
9.52
9.52
12.7
12.7
12.7
12.7
12.7
12.7
15
9.52
15.875
12.7
15.875
15.875
12.7
12.7
3.18
3.18
4.76
4.76
4.76
4.76
4.76
4.76
14º
14º
11º
11º
11º
11º
11º
11º
1
2
3
3
4
5
6
7
FIG.JC3562
COATED
••
JC5040 JC5015
••
JC8015
••••
••••••••
JC8050
••••••
Fig. 5Fig. 4 Fig. 6 Fig. 7
Instructions for Loading Notched Inserts
A
T
αB
45º
88º
A
T
αB
45º
88º
A
Tα
B
A
Tα
B
No.
IM-CP43N-N1
IM-SP43GS-N1
IM-SP43GS-N1 IM-SP43GS-N2
IM-CP43N-N2
IM-SP43GS-N2
1
No. 2
No. 3
No. 4No. 1No. 2
No. 3
No. 4
Note: Do not mix - N1 and -N2 inserts in same flute.
METRICINCH
R0.8 R0.8
®
New Inserts
16
Copy MillingPocket MillingFace Milling
HEPTA MILL Inserts
Helical Interpolation Plunge Milling
METRICINCH
Wiper Insert Set up Points
f (mm/rev)1.2mm < f (mm/rev) ≤ 3mm3mm < f (mm/rev) ≤ 6mm6mm < f (mm/rev) ≤ 9mm9mm < f (mm/rev) ≤ 12mm
Number of wiper inserts1234
1. Number of wiper inserts is determined according to f (mm/rev).f (mm/rev) = Vf (mm/min) ÷ n (min-1)
Install wiper inserts which mark is used as wiper edge in body, divide equally.2. Same recommended cutting condition can be used with wiper inserts.
Note: In case of f(mm/rev) > 1.2mm andRz 12.5 < µm, recommend to use wiper.
CATALOGNUMBER
DIMENSIONS
XDMW080620ZTRXDMW080635ZTR-SXDMT080620ZERXDMT080708ZER
COATEDJC8015 JC5040 JC5118 JC8050
17.517.517.518.6
MMMM
6.356.356.357.5
5555
23.52
0.8
15151515
1234
A T D R a°••••
• •
•
•
•
TOLERANCE FIG.
JC8015JC5118
JC5040 JC8050
DA
T
R
Width of Wiper
7-1.2a°
Fig. 1 Without chipbreaker Fig. 2 Without chipbreaker
Fig. 3 With chipbreaker
DA
T
R
Width of Wiper
a°7-1.2
JC8050JC8015
Fig. 4 Wiper insert
2-3.
0
D
TRWidth of Wiper
a°
A
DA
T
R
Width of Wiper
7-0.62 a°
®
17
New InsertsBackDraft Inserts
METRICINCH
Copy Milling Pocket Milling Face Milling Helical Interpolation Plunge Milling
Fig. 1
Fig. 2
CATALOGNUMBER
DBD-187-031DBD-187-031DBD-187-062DBD-187-125DBD-170408-30DBD-170408-F
COATEDSTOCK
JBN500 JC8003 JC8015 JC3552 CX75 CX90.375.375.375.375.375.375
.656
.656
.656
.656
.656
.656
.187
.187
.187
.187
.187
.187
.031
.031
.062
.125
.031
.031
.181
.181
.181
.181
.181
.181
121134
A B T R D
•
••
•
••
•
••
•
•
FIG. CBN CERMET
For bottom face finishingDBD-187-* (JC8015, CX90)
For bottom face finishingDBD-187-031 (JBN500)
Fig. 3
A
B T
R
For bottom face finishing &better surface roughnessDBD170408-30 (JC8003, CX75)
Fig. 4 For finishing side &bottom face at onceDBD170408-F (JC8003, CX75)
RB
A
T
.15
.15
A
B T
R
A
B T
R
.15
2.0
®
New Inserts
18
METRIC
Super Diemaster Inserts
SpecificationsCATALOGNUMBER
DIMENSIONS
RDMW07T2MOT
RDMW1004MOT
RDMW1204MOT
RDMW1606MOT
RDHX2006MOT
RDGT07T2MOE
RDGT1004MOE
RDGT1004MOT
RDGT1204MOE
RDGT1204MOT
RDGT1606MOE
RDGT1606MOT
RDMT07T2MOE
RDMT1004MOE
RDMT1004MOT
RDMT1204MOE
RDMT1204MOT
RDMT1606MOE
RDMT1606MOT
RDMT1004MOE-ML
RDMT1204MOE-ML
RDGT07T2MOF-AL
RDGT1004MOF-AL
RDGT1204MOF-AL
RDGT1606MOF-AL
RDGT2006MOF-AL
JC8003 JC8015 JC5040 JC8050 JC5118D T dCOATED GRADE UNCOATED
FZ05
•••••
FIG.
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
4
3
3
3
3
3
M
M
M
M
H
G
G
G
G
G
G
G
M
M
M
M
M
M
M
M
M
G
G
G
G
G
7
10
12
16
20
7
10
10
12
12
16
16
7
10
10
12
12
16
16
10
10
7
10
12
16
20
•••••
••••
••••••••••••••
••••
••••••••••••••••
•
•••••••
2.7
4.1
4.8
6
6
2.7
4.1
4.1
4.8
4.8
6
6
2.7
4.1
4.1
4.8
4.8
6
6
4.1
4.1
2.7
4.1
4.8
6
6
2.8
4.4
4.4
5
5.5
2.8
4.4
4.4
4.4
4.4
5
5
2.8
4.4
4.4
4.4
4.4
5
5
4.4
4.4
2.8
4.4
4.4
5
5.5
15°
D d
T
Fig. 1
15°
D d
T
Fig. 2
Fig. 3 Fig. 4
D Dd d
TT15
º
15º
ICTOLERANCE
Copy Milling Pocket MillingFace Milling Helical Interpolation
®
19
Modular Head HoldersINCH
Modular Head HoldersMSN TypeSolid Carbide with coolant thru
D
l1
d (h6)
L
MD D2
.452
.452
.452
.452
.591
.591
.591
.591
.591
.728
.728
.728
.728
.728
.728
.728
.945
.945
.945
.945
.945
.945
.945
.945
1.14
1.14
1.14
1.14
1.14
1.14
SpecificationsCATALOGNUMBER
DIMENSIONS
MSN-M6-0.5-S050C
MSN-M6-1.0-S050C
MSN-M6-2.0-S050C
MSN-M6-3.0-S050C
MSN-M8-0.5-S062C
MSN-M8-1.0-S062C
MSN-M8-2.0-S062C
MSN-M8-4.0-S062C
MSN-M8-6.0-S062C
MSN-M10-0.5-S075C
MSN-M10-1.0-S075C
MSN-M10-2.0-S075C
MSN-M10-3.0-S075C
MSN-M10-4.0-S075C
MSN-M10-5.0-S075C
MSN-M10-6.0-S075C
MSN-M12-0.5-S100C
MSN-M12-1.0-S100C
MSN-M12-2.0-S100C
MSN-M12-3.0-S100C
MSN-M12-4.0-S100C
MSN-M12-5.0-S100C
MSN-M12-6.0-S100C
MSN-M12-8.0-S100C
MSN-M16-0.5-S125C
MSN-M16-1.0-S125C
MSN-M16-2.0-S125C
MSN-M16-4.0-S125C
MSN-M16-6.0-S125C
MSN-M16-8.0-S125C
D
.500
1.00
2.00
3.00
.500
1.00
2.00
4.00
6.00
.500
1.00
2.00
3.00
4.00
5.00
6.00
.500
1.00
2.00
3.00
4.00
5.00
6.00
8.00
.500
1.00
2.00
4.00
6.00
8.00
l1
2.50
3.15
3.93
5.12
3.50
4.00
5.00
7.00
9.00
3.50
4.00
5.00
6.00
7.00
8.00
9.00
3.50
4.00
5.00
6.00
7.00
8.00
9.00
11.00
3.50
4.00
5.00
7.00
9.00
11.00
L
.500
.500
.500
.500
.625
.625
.625
.625
.625
.750
.750
.750
.750
.750
.750
.750
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.25
1.25
1.25
1.25
1.25
1.25
M6
M6
M6
M6
M8
M8
M8
M8
M8
M10
M10
M10
M10
M10
M10
M10
M12
M12
M12
M12
M12
M12
M12
M12
M16
M16
M16
M16
M16
M16
.118
.118
.118
.118
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.236
.236
.236
.236
.236
.236
.236
.236
.315
.315
.315
.315
.315
.315
d MD D2STK
••••••••••••
•
••••
•
••••••• •
Coming Soon
D
l1
d (h6)
L
MD
Fig. 1
D
l1
d (h6)
L
MD
θn°
Fig. 2
D2D2
®
Modular Head Holders
20
METRIC
Modular Head HoldersMSN TypeSolid Carbide with coolant thru
9.79.79.79.711.511.59.511.59.511.211.515.515.514.514.515.515.515.519.519.518.519.518.519.518.519.518.519.519.5
SpecificationsCATALOGNUMBER
DIMENSIONS
MSN-M6-12-S10CMSN-M6-30-S10CMSN-M6-50-S10CMSN-M6-80-S10CMSN-M6-15-S12CMSN-M6-30-S12CMSN-M6-35T-S12CMSN-M6-50-S12CMSN-M6-57T-S12CMSN-M6-65T-S16CMSN-M6-80-S12CMSN-M8-20-S16CMSN-M8-40-S16CMSN-M8-40T-S20CMSN-M8-77T-S20CMSN-M8-80-S16CMSN-M8-120-S16CMSN-M8-152-S16CMSN-M10-20-S20CMSN-M10-40-S20CMSN-M10-40T-S20CMSN-M10-70-S20CMSN-M10-85T-S25CMSN-M10-90-S20CMSN-M10-90T-S20CMSN-M10-140-S20CMSN-M10-140T-S20CMSN-M10-160-S20CMSN-M10-210-S20C
D1230508015303550576580204040778012015220404070859090140140160210
l16080
100130608092
1001141251307595
10014313517520780
100100130161150150200200220270
L1010101012121212121612161620201616162020202025202020202020
M6M6M6M6M6M6M6M6M6M6M6M8M8M8M8M8M8M8
M10M10M10M10M10M10M10M10M10M10M10
33333333333444444464444444444
11111121221112211111212121211
d MD D2STK FIG.
•••••••••••••••••••••••••••••
θn°------
3°-
2°3°30’
---
7°3°30’
-----
0°43’-
4°-
0°19’-
0°12’--
®
21
Modular Head HoldersModular Head HoldersMSN TypeSolid Carbide with coolant thru
METRIC
D
l1
d (h6)
L
MD
Fig. 1
D
l1
d (h6)
L
MD
θn°
Fig. 2
D2D2
24
24
23.5
24
24
24
24
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
29
SpecificationsCATALOGNUMBER
DIMENSIONS
MSN-M12-25-S25C
MSN-M12-55-S25C
MSN-M12-100T-S32C
MSN-M12-105-S25C
MSN-M12-135-S25C
MSN-M12-155-S25C
MSN-M12-200-S25C
MSN-M16-25-S32C
MSN-M16-55-S32C
MSN-M16-77-S32C
MSN-M16-97-S32C
MSN-M16-105-S32C
MSN-M16-117T-S32C
MSN-M16-127-S32C
MSN-M16-127T-S32C
MSN-M16-155-S32C
MSN-M16-177-S32C
MSN-M16-177T-S32C
MSN-M16-195-S32C
MSN-M16-197T-S32C
MSN-M16-225-S32C
MSN-M16-245-S32C
MSN-M16-295-S32C
D25
55
100
105
135
155
200
25
55
77
97
105
117
127
127
155
177
177
195
197
225
245
295
l190
120
180
170
215
220
265
90
120
157
177
170
197
207
207
220
257
257
260
277
290
310
360
L25
25
32
25
25
25
25
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
M12
M12
M12
M12
M12
M12
M12
M16
M16
M16
M16
M16
M16
M16
M16
M16
M16
M16
M16
M16
M16
M16
M16
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
2
1
2
1
1
1
d MD D2STK FIG.
•••••••••••••••••••••••
θn°-
-
4°
-
-
-
-
-
-
-
-
-
1°15’
-
1°
-
-
0°45’
-
0°45’
-
-
-
®
Modular Head Holders
22
METRIC
Modular Head HoldersMSN Type - StraightSolid Carbide with coolant thru
9.89.81010
11.811.8121215151516161818182020202323242425252528282832323232
SpecificationsCATALOGNUMBER
DIMENSIONS
MSN-M6-67S-S9.8CMSN-M6-107S-S9.8CMSN-M6-82S-S10CMSN-M6-122S-S10CMSN-M6-80S-S11.8CMSN-M6-120S-S11.8CMSN-M6-90S-S12CMSN-M6-130S-S12C MSN-M8-97S-S15CMSN-M8-147S-S15CMSN-M8-197S-S15CMSN-M8-107S-S16CMSN-M8-157S-S16CMSN-M10-130S-S18CMSN-M10-190S-S18CMSN-M10-240S-S18CMSN-M10-130S-S20CMSN-M10-190S-S20CMSN-M10-250S-S20CMSN-M12-185S-S23CMSN-M12-265S-S23CMSN-M12-185S-S24CMSN-M12-265S-S24CMSN-M12-145S-S25CMSN-M12-215S-S25CMSN-M12-285S-S25CMSN-M16-160S-S28CMSN-M16-230S-S28CMSN-M16-310S-S28CMSN-M16-157S-S32CMSN-M16-217S-S32CMSN-M16-287S-S32CMSN-M16-357S-S32C
D67
10782
12280
12090
13097
147197107157130190240130190250185265185265145215285160230310157217287357
LM6M6M6M6M6M6M6M6M8M8M8M8M8
M10M10M10M10M10M10M12M12M12M12M12M12M12M16M16M16M16M16M16M16
333333334444444444466666668888888
MD D2STK
•••••••••••••••••••••••••••••••••
MD
L
D
D2
®
23
Modular Head HoldersModular Head HoldersMGN TypeG-Body with coolant thru
Specifications - Inch
2.50
3.15
3.93
3.50
4.00
5.00
3.50
4.00
5.00
3.50
4.00
5.00
6.00
3.50
4.00
5.00
6.00
.452
.452
.452
.591
.591
.591
.728
.728
.728
.945
.945
.945
.945
1.14
1.14
1.14
1.14
.500
1.00
2.00
.500
1.00
2.00
.500
1.00
2.00
.500
1.00
2.00
3.00
.500
1.00
2.00
3.00
.500
.500
.500
.625
.625
.625
.750
.750
.750
1.00
1.00
1.00
1.00
1.25
1.25
1.25
1.25
CATALOGNUMBER
DIMENSIONSD
MGN-M6-0.5-S050
MGN-M6-1.0-S050
MGN-M6-2.0-S050
MGN-M8-0.5-S062
MGN-M8-1.0-S062
MGN-M8-2.0-S062
MGN-M10-0.5-S075
MGN-M10-1.0-S075
MGN-M10-2.0-S075
MGN-M12-0.5-S100
MGN-M12-1.0-S100
MGN-M12-2.0-S100
MGN-M12-3.0-S100
MGN-M16-0.5-S125
MGN-M16-1.0-S125
MGN-M16-2.0-S125
MGN-M16-3.0-S125
STKl1 L d
•••••••••••••••••
M6
M6
M6
M8
M8
M8
M10
M10
M10
M12
M12
M12
M12
M16
M16
M16
M16
.118
.118
.118
.157
.157
.157
.157
.157
.157
.236
.236
.236
.236
.315
.315
.315
.315
MD D2
METRICINCH
d
L
D
MD
l1
D2
Specifications - Metric
97
100
105
165
107
157
15.5
19
24
24
29
29
17
30
35
85
37
77
16
20
25
25
32
32
CATALOGNUMBER
DIMENSIONSD
MGN-M8-17-S16
MGN-M10-30-S20
MGN-M12-35-S25
MGN-M12-85-S25
MGN-M16-37-S32
MGN-M16-77-S32
STKl1 L d
••••••
M8
M10
M12
M12
M16
M16
4
4
4
4
6
6
MD D2
G-Body
DIJET INDUSTRIAL CO., LTD.2-1-18, Kami-Higashi, Hirano-ku,Osaka 547-0002, JapanPhone: +81-6-6794-0167Fax: +81-6-6793-3930www.dijet.co.jp
DIJET INDUSTRIAL CO., LTD.Immarmannstr 940210 Düsseldorf, GermanyPhone: +49 (0) 211-50088820Fax: +49 (0) 211-50088823
DIJET, INC.45807 Helm Street, Plymouth, MI 48170Phone: 1-800-743-4538 Fax: 1-734-454-9395www.dijetusa.com
®
North America:
CanadaMexicoU.S.A.
South America:
Brazil
Africa:
South Africa
Asia:
ChinaIndonesiaJapanKoreaMalaysiaPhilippinesSingaporeTaiwanThailandVietnam
North East:
Russia
Europe:
Austria Germany NetherlandsBelgium Greece NorwayDenmark Holland PolandEngland Hungary PortugalFinland Italy SpainFrance Ireland Sweden Switzerland
WORLDWIDE DISTRIBUTION
No part of this catalog may be printed, copied or reproduced without the expressed written permission of DIJET, Inc.
Middle East:
IndiaIsraelPakistanTurkey