New Paraquda Family SMD Pick & Place - Murray Percival · 2019. 10. 8. · Essemtec AG •...

Essemtec AG • Mosenstrasse 20 • CH-6287 Aesch/LU • Switzerland

Phone: +41 (0)41 919 60 60 • Fax: +41 (0)41 919 60 50 • [email protected] • www.essemtec.com

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Paraquda Family SMD Pick & Place Version 1.11 / February 2014

Paraquda 4 SMD Pick & Place

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Releases Date/vis Version Modified

03.11.09/ ANS 0.1 Issue for Productronica 2009

10.01.10/ HF 0.2 Update PC-FR-MA (point 5) // PC-CLM971 (point10)

10.2.10/ANS 0.3 Update acc. Optionsheeet (sales article)

24.8.10/HF 0.4 Update div. feeders (PC-CLM971/972 and PC-CLM941/942 etc.)

12.10.10/HF 1 New structure, add PC-TF feeder, conveyer, calib tools etc.

20.10.10/HF 1.1 Update feeder PC-CLM980 and PC-CLM981

19.01.11/HF 1.2 Update configuration example page 25

12.08.11/HF

29.03.12/HF

29.03.12/HF

29.03.12/HF

1.3

1.4

1.4

1.4

Update hyQ-Feeder, renamed PC-CS/CM to PA, TCQ added

Improved description for PC-PRI, PC-BAR

New option PC-SUP-C??? added and PC-SUP-C10 removed,

Add PA-KON

03.05.12/ ROH 1.5 Update with new Options and align with other System Descriptions

16.08.12/ ROH 1.6 Update with new Options, formatting and align with other System Descriptions

25.10.12/ FEM 1.7 Chap. 2.5: Max. Component size 80x70mm with option MFOV

08.11.12 / FEM 1.8 Included new options: Label Feeder “Pre-Printed Labels” and “Print on Demand” (POD)

13.02.13 / FEM 1.9 Updated information on option PA-KON / Feeder PC-TF 32-44 to PC-TF 72mm

21.01.14 / FEM 1.10 Updated information on PC-TRC, updated specs, implemented PARA-DOBLE and PARA-2(C), included

new pictures, removed pictures “cascade of machines”, included information “no lower feeder racks”

available, removed feeder PC-TF 72mm

27.02.14 / FEM 1.11 Included information on Dispensing options and configurations

Content

1. General Description .................................................................................................................................. 4

1.1. Quick overview of PARAQUDA family: .................................................................................................. 5

1.2. Standalone Configuration: PARA-2 and PARA-4 .................................................................................. 5

1.3. Inline Configurations: PARA-2C and PARA-4C ..................................................................................... 6

1.4. Inline Configurations: PARA-2CA and PARA-4CA ................................................................................ 6

1.5. Inline Configurations: PARA-DOBLE .................................................................................................... 7

2. PARAQUDA-Series Standard Features ..................................................................................................... 8

2.1. State of the Art Technology .................................................................................................................. 8

2.2. Compatibility/Upgradeability ................................................................................................................ 9

2.3. Revolutionary ease of use.................................................................................................................... 10

2.4. Vision system ...................................................................................................................................... 11

2.5. Unsurpassed Application Range .......................................................................................................... 12

3. Overview Standard & Optional Features ................................................................................................. 13

4. Machine Options .................................................................................................................................... 13

4.1. Feederrack & Feeder ........................................................................................................................... 13

4.1.1. Configuration Examples for PARA-2C / 4C ................................................................................. 13

4.1.2. PC-FR-MA-CLM / PC-FR-SL-CLM ............................................................................................... 15

4.1.3. PC-FR-MA-TF/ PC-FR-SL-TF ...................................................................................................... 15

4.1.4. CLM940 Feeder Base Plate ........................................................................................................ 16

4.1.5. PC-TF8x2-PC-TF12-72: hyQ-Feeder ............................................................................................17

4.1.6. CLM950-CLM958: Tape Feeder Cassette ................................................................................... 19

4.1.6.1. Description ................................................................................................................................ 19

4.1.6.3. Ordering Guide .......................................................................................................................... 20

4.1.6.4. Accessoires ................................................................................................................................ 20

4.1.6.5. SERV-PFFU: Feeder (CLM-LED) modification for Paraquda / Cobra ........................................... 21

4.1.7. PC-CLM960: Stick Feeder Cassette ............................................................................................ 22

4.1.7.2. SERV-PFVU: Feeder (CLM960) modification to Paraquda /Cobra (PC-CLM960) ......................... 23

4.1.8. CSM740-CLM743: Single Feeders ............................................................................................... 24

4.1.8.1. PC-CLM941: Single Feeder Adapter ........................................................................................... 24

4.1.8.2. PC-CLM942: Deep Pocket Feeder Adapter ................................................................................. 24

4.1.8.3. CLM945: Deep Pocket Feeders .................................................................................................. 24


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4.1.8.4. SERV-PFAU: Feeder (CLM941/942) modification to (PC-CLM941/CLM942) ............................... 25

4.1.9. PC-CLM971/PC-CLM972: Tray Feeder ........................................................................................ 25

4.1.10. PC-TRC (PC-TR18): Automatic tray changer ............................................................................... 27

4.1.11. PC-LFPRI: Label feeder / pre-printed labels ................................................................................ 29

4.1.12. PC-LFPOD: Label feeder / print on demand ................................................................................ 30

4.1.13. PC-CLM980/PC-CLM981 Tape Strip Feeders .............................................................................. 31

4.2. Dispensing options and configurations ................................................................................................ 32

4.3. Conveyor & PCB Supports ................................................................................................................... 33

4.3.1. PARA-2C / 4C: Inline Conveyer with adjustment manual ............................................................ 33

4.3.2. PARA-2CA / 4CA: Inline Conveyor with automatic width adjustment ......................................... 33

4.3.3. PA-CS: Inline extension short (IN or OUT) .................................................................................. 33

4.3.4. PA-CL: Inline extension Large (IN or OUT) ................................................................................. 34

4.3.5. PC-INS-IN / PC-INS-OUT: Conveyor inspection system .............................................................. 34

4.3.6. PC-LP-SUP: PCB Edge/Corner Fixation Pin ................................................................................ 34

4.3.7. PC-SUP-C00: PCB Support Pin, height adjustable ...................................................................... 34

4.3.8. PC-SUP-C01: Support Pin Single Move ...................................................................................... 35

4.3.9. PC-SUP-C20: PCB Support System ............................................................................................ 35

4.4. Toolchanger & Pickup Tools ................................................................................................................ 36

4.4.1. PC-TC: Toolchanger with 36 Positions ........................................................................................ 36

4.4.2. Pickup Tools............................................................................................................................... 36

4.4.3. PC-S00: Pickup Tool for 01005 ....................................................................................................37

4.4.4. PC-ATZ: Calibration Nozzle Test-Z .............................................................................................37

4.4.5. PC-S-SET: Complete set of nozzles .............................................................................................37

4.4.6. Nozzles for special applications ...................................................................................................37

4.5. Calibration Tools ................................................................................................................................. 38

4.5.1. PA-MFU: Machine capability report ........................................................................................... 38

4.5.2. PC-CAL1: Calib tools head .......................................................................................................... 38

4.5.3. PC-CAL2: Calib tool XY mapping ................................................................................................ 38

4.6. Various ................................................................................................................................................ 39

4.6.1. PA-SIG: Signal tower .................................................................................................................. 39

4.6.2. PA-LIG: Interior light .................................................................................................................. 39

4.6.3. PA-MO: 2nd

Touch Monitor ........................................................................................................ 39

4.6.4. PA-Trafo-110 ............................................................................................................................. 39

4.6.5. PA-KON ..................................................................................................................................... 40

4.6.6. PC-BAR: Wireless Bar Code Reader ............................................................................................ 40

4.6.7. PC-SW-BAR ............................................................................................................................... 41

4.6.8. PC-PRI ....................................................................................................................................... 41

4.6.9. PC-OFF-FEE ............................................................................................................................... 41

4.6.10. PC-OFF-FEE-C ........................................................................................................................... 41

4.6.11. PC-MA-FEE: Feeder setup station (front) ................................................................................... 42

1.1.1 PA-MA-FEE: Feeder setup station (back) ................................................................................... 42

1. General Description

Diversification is continuously increasing in SMT manufacturing.

changeovers is getting shorter. Therefore, a large application spectrum and minimized changeover times are the key

factors of modern SMT pick & place system. In addition, the growing product mix increases the importance for

upgradeability, production planning and traceability.

The Paraquda series of pick and place systems combines large feeder capacity, fast programming and changeover

while the machine is running (hot swap)

80 x 70 mm (alignment @ 0°) including fine

The Paraquda series automatic pick & place machines are designed to fulfil the requirements of a high mix SMT

production. All SMD components are placed fast, reproducible and reliable using modern placement technologies.

Paraquda machines offer the perfect overall concept of machine and software for productions where

flexibility is required.


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Description

Diversification is continuously increasing in SMT manufacturing. Batches vary in size and time between line


place system. In addition, the growing product mix increases the importance for

and traceability.

series of pick and place systems combines large feeder capacity, fast programming and changeover

(hot swap), as well as speed with the ability to place any component from 01005 up to

including fine pitch, BGA, CSP or flip chips.

place machines are designed to fulfil the requirements of a high mix SMT


machines offer the perfect overall concept of machine and software for productions where

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and time between line


place system. In addition, the growing product mix increases the importance for

series of pick and place systems combines large feeder capacity, fast programming and changeover

, as well as speed with the ability to place any component from 01005 up to

place machines are designed to fulfil the requirements of a high mix SMT


machines offer the perfect overall concept of machine and software for productions where highest

1.1. Quick overview of PARAQUDA

Machine Module(s)

P&P axis

Standalone / Inline Manual / Inline Automatic

(*) Only the number of P&P axis is different between a PARA

identical, as well as the number of delivered standard nozzles.

1.2. Standalone Configuration

Standard features:

PARA-2 / PARA

Min. PCB size 20 x 20 mm (

Max. PCB size 600 x 430 mm (

Included PCB Holder 3x PC-LP-SUP

Included support pins 3x PC-SUP-C00

Edge Clearance 3.0 – 5.0 mm

(depends on PCB thickness)

PCB thickness 0.5-3.5 mm (0.02

Tool Changer 1x36 positions with


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PARAQUDA family:

PARA-2 PARA-4

1 1

2(*) 4(*)

Inline Automatic Yes / Yes / Yes Yes / Yes / Yes

of P&P axis is different between a PARA-2 and PARA-4. All options and configurations are

of delivered standard nozzles.

Standalone Configuration: PARA-2 and PARA-4

PARA-2 / PARA-4 with up to 240 Feeder

(*) Tray area

ARA-4

mm (0.8 x 0.8’’)

mm (23.6 x 16.9”)

SUP

C00 (single fix)

mm (0.02 – 0.11”)

(depends on PCB thickness)

(0.02-0.14”)

1x36 positions with 14 nozzles

PCB table

540 mm*

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PARA-DOBLE

2

4 + 4

Yes No / No / Yes

4. All options and configurations are

with up to 240 Feeder (8mm tape)

430 mm*


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1.3. Inline Configurations: PARA-2C and PARA-4C

PARA-2C / 4C (variant 140 Feeder;

board width <400mm)


board width <300mm)


board width <200mm)


board width <100mm)

Standard features:

PARA-2C / PARA-4C

Min. PCB size 50x50 mm (2x2”)

Max. PCB size 600x400 mm (23.6x15.7”)

Conveyor type 3 stage with manual rail adjustment

Included support pins 3x PC-SUP-C01 (single move)

Edge Clearance Top side 3 mm (0.11”)

Bottom side 5 mm (0.2”)

PCB thickness 0.5-5 mm (0.02-0.2”)

Tool Changer 1x36 positions with 14 nozzles

1.4. Inline Configurations: PARA-2CA and PARA-4CA

Same configurations as in chapter 1.3. Difference: Inline conveyor with automatic width adjustment. Gantry adjusts

the back rail position automatically according the programmed PCB width.

Remark: No feeders can

be mounted in between

the rails!

1.5. Inline Configurations: PARA

The PARA-DOBLE consists of two fully equipped machine modules. It has identical features

PARA-4CA except for the feeder configuration in between both modules

- Without extensions PA-CL

- With 2x extensions PA-CL

Only a conveyor with automatic width adjustment

SMEMA. The option Line Balancing (PC

recommended.

(*)

Remark: Hot Swap (changing of feeders during production

PARA-DOBLE without extensions. No feeder (racks) can be mounted

PARA-DOBLE with extensions


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PARA-DOBLE

fully equipped machine modules. It has identical features

onfiguration in between both modules. Hereby exist two possible configurations:

� No feeder (rack) can be mounted in between both modules

� Feeder (racks) can be mounted in between both modules

conveyor with automatic width adjustment is available. PCB handling between both modules is realised o

The option Line Balancing (PC-eMIS and PC-eMIS-LB) and Database Storage (PC-SW

Remark: Hot Swap (changing of feeders during production) does not work on a PARA-DOBLE.

extensions. No feeder (racks) can be mounted in between both modules

extensions PA-CL. Feeder (racks) can be mounted in between both modules

3‘040

4‘040

1‘000

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fully equipped machine modules. It has identical features(*)

and options like the

Hereby exist two possible configurations:

No feeder (rack) can be mounted in between both modules

Feeder (racks) can be mounted in between both modules

between both modules is realised over

SW-DBS) is strongly

DOBLE.

in between both modules

in between both modules

2. PARAQUDA-Series

2.1. State of the Art Technology

• Controllers with real time-logging

• Movement controlled via Gigalink

• Optimized movement in 3D

• Fully automatic calibration using newest mapping technology

• Closed loop axis control

• Zero-clearance direct drive of theta

Base-Frame (steel frame with special concrete)

Direct drive theta-axis


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Series Standard Features

rt Technology

logging � optimized timing

controlled via Gigalink-Bus � fast communication

� fastest speed

using newest mapping technology � high accuracy machine

� full control

direct drive of theta-axis � high accuracy

Frame (steel frame with special concrete) Closed loop 4-axis control

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optimized timing

fast communication

speed

high accuracy machine

full control

high accuracy


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2.2. Compatibility/Upgradeability

• FLX- and CSM Feeder can be used on new System � investment protection for existing customer

• Standalone to inline upgrade � modular growth path

• Cascading of machines � higher cph

• Retrofitting of several options � flexibility

FLX- and CSM Feeder compatibility

2.3. Revolutionary ease of use

• Adjustable 19” wide Touch screen

• Ergonomic arrangement of operating elements

• Operator dedicated Multilanguage capability

• GUI with intuitive User guidance

• User level Management

• ePlace inside

Ergonomic operating elements

19” wide touch screen


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Revolutionary ease of use

djustable 19” wide Touch screen � Operator friendly

angement of operating elements � Operator friendly

icated Multilanguage capability � Operator friendly

UI with intuitive User guidance � Operator friendly

� Full security and traceability

� based on state of the art “eez

Intuitive user guidance

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Full security and traceability

based on state of the art “eez-Technology”

ser guidance

2.4. Vision system

• Using Cognex SMD4 with patented PatMax technology

• State of the art digital camera (2 Megapixel = 36

• Three programmable light settings

• Diagnostic system

• Automatic teach-in of components

• 32 x zoom

PatMax technology

Bottom illumination


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with patented PatMax technology � accuracy; proven technology

State of the art digital camera (2 Megapixel = 36µm/pixel) � accuracy

ree programmable light settings � optimal illumination

� fast root cause finding

in of components � user friendly

� component range; accuracy

Top Cam

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accuracy; proven technology

optimal illumination

fast root cause finding

component range; accuracy


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2.5. Unsurpassed Application Range

• Component range 01005 to 80x70mm (alignment @ 0° with option MFOV) � flexibility

• Component height up to 18mm (25mm on request) � flexibility

• Customized nozzles on request � for odd shape components

Component range

High components


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3. Overview Standard & Optional Features PARA 2 / 4 PARA 2C / 4C PARA 2CA / 4CA

Machine base Standalone type �

Inline type � �

Signal tower (3 color) � �

PCB Handling Magnetic PCB holder �

Inline conveyor � �

Manual/auto adjustment Manual Auto

SMEMA interface � �

Control and

software

Industrial PC � � �

Windows 8.1 � � �

Software Language De/En/Fr/Pol/CN � � �

Remote support software � � �

Alignment systems Fiducial inspection vision � � �

Automatic fiducial recognition � � �

Cognex SMD4 vision � � �

Muli Field of View (MFOV) Dispensing valves Time/pressure valve PA-DTP-1/2

Archimedean screw valve PA-DSV-1

Piezo Flow valve PA-PFV

Jet Valve PC-JET-DS32

P-Jet Valve PA-PJ-PV

Miscellaneous Automatic needle calibration PC-DCAL Vaccum needle cleaning station SC-VCS

Heightmapping PA-LH

� standard feature optional feature

4. Machine Options

4.1. Feederrack & Feeder

4.1.1. Configuration Examples for PARA-2C / 4C

Config: CLM Feeder front/back

Config: CLM Feeder full

(*) It’s not possible to place feeders in between the rails!

(*) (*)


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Config: hyQ Feeder front/ CLM back

Config: hyQ Feeder front/ CLM back/left/ right 1


Config: hyQ Feeder front/ CLM back/left/ right 2

Config: hyQ Feeder front/back

Config: hyQ Feeder full


(*) (*)

(*) (*)

4.1.2. PC-FR-MA-CLM / PC-FR-SL-CLM

On Paraquda, all CLM feeding systems

Depending on the amount of CLM Feeder, several CLM Feederrack Slave (PC

The rack is mounted on the machine base.

Pull out of a feeder cassette to a save position for refilling directly on the machine

Pickup positions must never be re-taught because the

CLM Feederrack

4.1.3. PC-FR-MA-TF/ PC-FR-SL-TF

A feeder rack contains space for 30 8mm feeder lanes or 15 double 8mm feeders. On each machine side there is space

for two feeder racks (60x8mm lanes), this gives a total of 240 8mm lanes.

There are two types of feeder racks available, a maste

Depending on the amount of Feeder needed, several master and slaves are required. When configuring the racks

always start with a master followed by the first slave. Then continue with a master and a slave etc.

The rack is mounted on the machine base and connected to the high speed feeder bus. Each rack is calibrated to

exactly locate its position. Pickup positions must never be re

feeder.

hyQ Feeder Feederrack


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CLM

all CLM feeding systems with intelligent interface require a CLM Feederrack Master (PC

Depending on the amount of CLM Feeder, several CLM Feederrack Slave (PC-FR-SL-CLM) are required.

is mounted on the machine base.

Pull out of a feeder cassette to a save position for refilling directly on the machine

taught because the rack precisely repositions the feeder.


for two feeder racks (60x8mm lanes), this gives a total of 240 8mm lanes.

There are two types of feeder racks available, a master (PC-FR-MA-TF) and a slave (PC-FR-SL



rack is mounted on the machine base and connected to the high speed feeder bus. Each rack is calibrated to

Pickup positions must never be re-taught because the rack precisely repositions the

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Feederrack Master (PC-FR-MA-CLM).

) are required.


SL-TF).



rack is mounted on the machine base and connected to the high speed feeder bus. Each rack is calibrated to

precisely repositions the


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4.1.4. CLM940 Feeder Base Plate

Description

All CLM feeding systems with intelligent interface require

a CLM940 feeder base plate. The base plate is mounted

on the machine base.

Pulling out a feeder cassette to a defined position for

refilling the feeder lane directly on the machine saves

time.

Pickup positions must never be re-taught because the

base plate (CLM940) precisely repositions the feeder.

CLM940

Ordering Guide

Use the “Pick&Place Configurator” (Excel) for feeder

selection and order the required number of feeder base

plates.

For maximum flexibility and minimum changeover time

it is advisable to use the machine with the maximum

quantity CLM940 feeder base plates.

Specifications

Configuration (standard) PARA-2 / 4 PARA-2C / 4C

Max. quantity of CLM940 24 12 (20)

Equivalent feeder capacity 240 120 (200)

4.1.5. PC-TF8x2-PC-TF12-72: hyQ-Feeder

4.1.5.1. Description

The combination of highly reliable, advanced

efficient use.

All feeders can be replenished and changed while the machine is running, saving expensive down times of the

machine. The unique dual feeding concept

possibility to leave regularly used components fixed on the machine.

Programming of feeders can be done fully offline using the

over time. The tape feeders require no cables or hoses to attach. Power and communication are transferred through

pins on the front of the feeder that match

4.1.5.2. Runs any Tape

All tape feeders can handle either embossed plastic, or punched paper tapes with no adjustments required. There is

no need for specific feeders or feeding lanes like on

4.1.5.3. Reliability

Reliable component feeding is a critically important function in any placement machine. Applying over a decade of

experience, our engineers have designed the electronic tape feeders with reliability as a top priority. Incorporating

useful features such as the unique maltesian

latest technology available.


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Feeder

advanced feeder technology with intelligence allows an easy, convenient and


e. The unique dual feeding concept allows installing a large capacity of feeders onto the machines, giving the

possibility to leave regularly used components fixed on the machine.

can be done fully offline using the Offline Feeder Station, saving additional valuable change

pe feeders require no cables or hoses to attach. Power and communication are transferred through

he front of the feeder that matches with the ports on the feeder bank.


no need for specific feeders or feeding lanes like on competitor machines and feeding systems.



the unique maltesian-gear and the closed loop positioning system, the TF feeders provide the

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an easy, convenient and


ge capacity of feeders onto the machines, giving the

, saving additional valuable change

pe feeders require no cables or hoses to attach. Power and communication are transferred through


machines and feeding systems.



, the TF feeders provide the


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4.1.5.4. Cover Tape Disposal

The cover tape is disposed together with the carrier tape. No interaction from

the operator needed when mounting the reel onto the feeder. A minimum of

only 2 inches of cover tape is required to shape-in the cover tape into the

disposal mechanism.

4.1.5.5. Programmable Pitch

When a reel is loaded onto the feeder, the according component is linked with the reel type and therefore the pitch is

set automatically. This is the key for fast and save setup process.

4.1.5.6. Eliminate Kitting Errors

When a component reel is loaded onto a feeder, the reel ID number is entered or bar coded into the data base. When

the feeder is mounted on the machine, its component I.D. is recognized. Thus the machine knows what location the

component is at on the feeder bank, thereby eliminating any possibility of picking the wrong component. This

feature also quickens set up time because feeders can be placed anywhere on the feeder banks. The machine

recognizes their locations and adjusts the pick program accordingly.

4.1.5.7. Feeder Type Selection

* Tape height not equal to component height

** Can be mounted only on the backside of the machine

4.1.5.8. Specifications for PC-TF8x2

Maximum tape thickness 1.5mm

Position accuracy +/- 50µm (3 sigma)

Feed speed 70m/Sec / 4mm index step

Requirements PC-FR-MA-TF or PC-FR-SL-TF

Type Tape description Slots

used

Max

Tape.

Height

[mm]*

Standard reel hanger reel dimensions

PC-TF8x2

(dual lane)

8 mm punched and embossed. 2 or 4 mm

pitch (programmable) all cover tape types 1 2.5

1x 177.8 mm (7”) & 1x 330 mm (13”)

dia.

PC-TF12 12 mm punched and embossed, any pitch

programmable, all cover tape types 1 6.5

1x 177.8 mm (7”) / 1x 330 mm (13”) /

1x 381 mm (15”) dia.

PC-TF16 16 mm punched and embossed, any pitch

programmable, all cover tape types 1 8

1x 177.8 mm (7”) / 1x 330 mm (13”) /

1x 381 mm (15”) dia.

PC-TF16-24 Adjustable to 16&24mm width, embossed,

any pitch programmable all cover tape types 2 13

1x 177.8 mm (7”) / 1x 330 mm (13”) /

1x 381 mm (15”) dia.

PC-TF32-

44**

Adjustable to 32&44mm width, embossed,

any pitch programmable all cover tape types 3 23

1x 177.8 mm (7”) / 1x 330 mm (13”) /

1x 381 mm (15”) dia.

PC-TF44-

56**

Adjustable to 44&56mm width, embossed,

any pitch programmable, all cover tape

types

4 23 1x 177.8 mm (7”) / 1x 330 mm (13”) /

1x 381 mm (15”) dia.

4.1.6. CLM950-CLM958: Tape Feeder Cassette

4.1.6.1. Description

Feeder cassettes offer the largest possible feeder capacity because only in that way they can build very narrow. The

cassette feeders are motorized and programmable;

For each feeding lane, the pitch can be programmed in the software, no mechanical change is necessary. For irregular

pitches, the feeder makes a standard pitch and the machine picks from intermediate positions as well.

Tape down holder and feeding

Intelligent interface to machine

Reel holder


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Tape Feeder Cassette


programmable; therefore they provide a very accurate and smooth feeding.

pitch can be programmed in the software, no mechanical change is necessary. For irregular


Feeder setup anywhere: no feeder rack

required

Cover tape spool

with magnetic lock

Cover tape spools

LED status display (green and red LED) and

lane identification code.

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therefore they provide a very accurate and smooth feeding.

pitch can be programmed in the software, no mechanical change is necessary. For irregular


Cover tape spool

with magnetic lock

Cover tape spools

LED status display (green and red LED) and

lane identification code.


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4.1.6.2. Upgrade of Existing Feeder Cassettes

The old CLM/FLX Feeder (only LED type) must be upgraded to make it compatible to the new platforms. After the

upgrade with Essemtec Article SERV-PFFU the feeders can be still used on the old platform CLM/FLX. For every

feeder cassette one on these SERV-PFU is required.

4.1.6.3. Ordering Guide

Different cassette configurations are available. Each configuration is given and cannot be changed (e.g. CLM952-LED

includes 3x12mm and 3x16 mm feeder). Use the “Pick&Place Configurator” (Excel) for feeder selection.

For single feeders or other tape width see next pages.

Intelligent Tape Feeder Cassettes 8 mm

Lanes

12 mm

lanes

16 mm

lanes

24 mm

lanes

32 mm

lanes

4&7”/15” reel

holders*

CLM950-LED 10 - - - - 10/0

CLM951-LED 4 1 1 1 - 5/2

CLM952-LED - 3 3 - - 3/3

CLM953-LED 4 4 - - - 4/4

CLM955-LED - 7 - - - 7/0

CLM956-LED - - 5 - - 2/3

CLM957-LED - - 1 3 - 1/3

CLM958-LED 2 - - - 2 2/2

Pitch Programmable 2 mm, 4 mm, 8 mm, …

Maximum tape height 6.5 mm/0.26”

*4&7” reel holders can be used for 4” mini reels and 7” standard reels

4.1.6.4. Accessoires

All feeders are delivered with reel holders (see table above). The reel holders can be ordered separately for specific

feeder cassette setup or spare parts.

Order number Reel diameter Reel width Remarks

CLM4/7-8 4-7" 8 mm

CLM7-8 7" 8 mm

CLM7-12 7" 12 mm

CLM7-16 7" 16 mm

CLM13-8 13" 8 mm

CLM13-12 13" 12 mm

CLM13-16 13" 16 mm

CLM13-24 13" 24 mm

CLM13-32 13" 32 mm

CLM15-95 15" 95 mm Placed on floor beside machine

Special Real holder CLM15-95


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4.1.6.5. SERV-PFFU: Feeder (CLM-LED) modification for Paraquda / Cobra

Description

Upgrade-Kit to all FLX-LED Feeder. These Feeders can be used on the FLX as well as on the Paraquda / Cobra. This

upgrade will significantly reduce the investment costs compared to new feeders.

For more information please contact our support team.

4.1.7. PC-CLM960: Stick Feeder Cassette

Description

Components in sticks are fed by vibration. The strength

of the vibration is adjustable, the vibration time is

programmable.

A good contact between the stick and the vibrating

surface is a prerequisite for reliable feeding. Therefore,

strong steel springs press the sticks to the feeder’s

vibrating surface.

Component specific lanes are mounted for pre

alignment before pickup.

Vibration adjustment


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Stick Feeder Cassette

Components in sticks are fed by vibration. The strength

of the vibration is adjustable, the vibration time is

A good contact between the stick and the vibrating

surface is a prerequisite for reliable feeding. Therefore,

strong steel springs press the sticks to the feeder’s

Component specific lanes are mounted for pre-

Specifications

Width: 10 units = 10 sticks SO8 or similar

Vibration amplitude: adjustable

Feeding time: programmable

Steel springs

Pickup lane

Vibration adjustment

PC

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10 units = 10 sticks SO8 or similar

adjustable

programmable

PC-CLM960 stick feeder cassette

4.1.7.1. Stick Feeder Pickup Lane Ordering Guide

Description

Component specific pickup lanes must be ordered separately

with the PC-CLM960 stick feeder cassettes.

For non-standard pickup lanes, ask for the special order

form.

Component specific

pickup lanes

Component A

mm/Inch

CLMV999 1xSO6-8 6.5/0.26

CLMV997 3xSO6-8 6.5/0.26

CLMV996 5xSO6-8 6.5/0.26

CLMV998 1xSO14-16 6.5/0.26

CLMV995 3xSO14-16 6.5/0.26

CLMV994 5xSO14-16 6.5/0.26

CLMV990 1xSOL8 10.5/0.41

CLMV989 1xSOL 14-16 10.5/0.41

CLMV988 1xSOL 18-20 10.5/0.41

CLMV987 1xSOL 20-24 10.5/0.41

CLMV986 1xSOL 28-32 10.5/0.41

CLMV962 1xSO8-W 8.0/0.32

CLMV980 1xPLCC 18-22 8.5/0.34

CLMV975 1xPLCC 28-32 12.6/0.50

CLMV973 1xPLCC 44 17.6/0.69

CLMV972 1xPLCC 52 20.2/0.80

CLMV971 1xPLCC 68 25.3/1.00

CLMV970 1xPLCC 84 30.3/1.19

CLMVSP1 1xspecific Use the “oder form” to specify the

dimensionsCLMVSP2 1xspecific

CLMVSP3 1xspecific

CLMVSP4 1xspecific

CLMVSP5 1xspecific

CLMVSP6 1xspecific

CLMVSP7 1xspecific

CLMVSP8 1xspecific

CLMVSP9 1xspecific

4.1.7.2. SERV-PFVU: Feeder (CLM960

Description

Upgrade-Kit for your CLM960 Vibrafeeder to PC

our support team at headquarters.

Note: After this upgrade, the Vibrafeeder


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Pickup Lane Ordering Guide

Component specific pickup lanes must be ordered separately

stick feeder cassettes.

standard pickup lanes, ask for the special order

Width Calculation

Summarize the width (units)

lanes.

Divide by 10 units (capacity of one cassette)

Round up the result and get the required number of

stick feeder cassettes (PC-CLM960

Example:

• Components: 5 x SO8 +3 x SO14 + 2 x PLCC44

• Lanes:

1xCLMV996+1xCLMV995+2xCLMV973

• Slots: 1x5 units +1x3 units + 2 x 2.5 units =

13 units

• Cassettes: Roundup (13 units / 10 units) = 2

• Required: 2xPC-CLM960

mm/Inch

B

mm/Inch

C

mm/Inch

D

Min

mm/Inch

D

Max

mm/Inch

E

mm/Inch

6.5/0.26 5.3/0.21 1.3/0.05 7.8/0.31 3.8/0.15

6.5/0.26 5.3/0.21 1.3/0.05 7.8/0.31 3.8/0.15

6.5/0.26 5.3/0.21 1.3/0.05 7.8/0.31 3.8/0.15

6.5/0.26 10.3/0.41 1.3/0.05 7.8/0.31 3.8/0.15

6.5/0.26 10.3/0.41 1.3/0.05 7.8/0.31 3.8/0.15

6.5/0.26 10.3/0.41 1.3/0.05 7.8/0.31 3.8/0.15

10.5/0.41 5.3/0.21 2.5/0.10 14.7/0.58 15.5/0.61 5.2/0.20

10.5/0.41 10.3/0.41 2.5/0.10 14.7/0.58 15.5/0.61 5.2/0.20

10.5/0.41 12.8/0.50 2.5/0.10 14.7/0.58 15.5/0.61 5.2/0.20

10.5/0.41 15.4/0.61 2.5/0.10 14.7/0.58 15.5/0.61 5.2/0.20

10.5/0.41 20.5/0.81 2.5/0.10 14.7/0.58 15.5/0.61 5.2/0.20

8.0/0.32 5.5/0.22 2.0/0.08 10.7/0.42 4.3/0.17

8.5/0.34 13.6/0.54 3.7/0.15 11.0/0.43 6.8/0.27

12.6/0.50 15.2/0.59 4.4/0.17 15.1/0.59 7.2/0.28

17.6/0.69 17.6/0.69 4.4/0.17 20.3/0.79 8.7/0.34

20.2/0.80 20.2/0.80 4.4/0.17 22.7/0.89 7.2/0.28

25.3/1.00 25.3/1.00 4.4/0.17 22.7/0.89 7.2/0.28

30.3/1.19 30.3/1.19 4.4/0.17 32.7/1.29 7.2/0.28

Use the “oder form” to specify the

dimensions

8.00/0.31

12.5/0.49

17.5/0.69

21.5/0.85

27.00/1.06

31.5/1.24

36.5/1.44

40.5/1.59

46.00/1.81

CLM960) modification to Paraquda /Cobra (PC-CLM960)

Kit for your CLM960 Vibrafeeder to PC-CLM960. For this upgrade the CLM960 Vibrafeeder

eeder can be used only on the Paraquda/Cobra machines.

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Summarize the width (units) of all required pickup

vide by 10 units (capacity of one cassette)

Round up the result and get the required number of

CLM960)

Components: 5 x SO8 +3 x SO14 + 2 x PLCC44

1xCLMV996+1xCLMV995+2xCLMV973

1x5 units +1x3 units + 2 x 2.5 units =

Roundup (13 units / 10 units) = 2

CLM960

mm/Inch

F

mm/Inch

Width

(Units)

1.2/0.05 1

1.2/0.05 3

1.2/0.05 5

1.2/0.05 1

1.2/0.05 3

1.2/0.05 5

1.2/0.05 2

1.2/0.05 2

1.2/0.05 2

1.2/0.05 2

1.2/0.05 2

1.2/0.05 1

0.8/0.03 2

0.8/0.03 2

1.6/0.06 2.5

0.8/0.03 3

0.8/0.03 3.5

0.8/0.03 4

1

1.5

2

2.5

3

3.5

4

4.5

5

CLM960)

For this upgrade the CLM960 Vibrafeeder must be sent to

Paraquda/Cobra machines.

4.1.8. CSM740-CLM743: Single Feeders

4.1.8.1. PC-CLM941: Single Feeder Adapter

4.1.8.2. PC-CLM942: Deep Pocket Feeder Adapter

4.1.8.3. CLM945: Deep Pocket Feeders

Single feeders increase the flexibility of the feeding system. They are recommended for special components with

medium use. Deep pocket feeders look like the single feeders but allow a larger tape he

The feeding pitch of both feeder types is programmable by the software, no mechanical change is necessary. For

irregular pitches, the feeder drives a standard pitch and the machine picks from intermediate positions as well.

Single feeders are mounted into an adapter (

machine wherever installed.

PC-CLM941 or PC-CLM942 adapter with

single feeders

Specifications Single feeders 8 mm lanes

PC-CLM941 (base) 5*

CSM740 1

CSM741 -

CSM742 -

CSM743 -

Pitch Programmable, 4 mm, 8 mm, 12 mm, …

Maximum tape thickness 8 mm/0.32”

Tape bending diameter 70 mm/2.76”

Position on machine All positions allowed

Requirements PC-CLM941 requires 1xCLM940

*maximum capacity, e.g. 22 slots / 8 slots = 2x24 mm feeder

Tall component single feeders 16 mm

lanes

PC-CLM942 (base) 3*

CLM945-16 1

CLM945-24 -

CLM945-32 -

CLM945-44 -

CLM945-56 -

CLM945-72 -

Pitch Programmable, 4 mm, 8 mm, 12 mm, …

Maximum tape thickness 20mm/0.79”**

Tape bending diameter 118mm/4.65”

Position on machine From front only

Requirements PC-CLM942 requires 1xCLM940 feeder base



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Single Feeders

Single Feeder Adapter

Deep Pocket Feeder Adapter

Deep Pocket Feeders


medium use. Deep pocket feeders look like the single feeders but allow a larger tape height for tall components.



feeders are mounted into an adapter (PC-CLM941 or PC-CLM942) which is automatically identified by the

Single feeder with reel holder 4 and 7" Single feeder with reel

12 mm lanes 16 mm lanes 24 mm lanes Reel holder

4* 3* 2*

- - - 4-7”

1 - - 4-7”

- 1 - 4-13”

- - 1 4-13”

Programmable, 4 mm, 8 mm, 12 mm, …

All positions allowed

requires 1xCLM940


24 mm

lanes

32 mm

lanes

44 mm

lanes

56 mm

lanes

72mm

lanes

2* 2* 1* 1* 1*

- - - - -

1 - - - -

- 1 - - -

- - 1 - -

- - - 1 -

- - - - 1

Programmable, 4 mm, 8 mm, 12 mm, …

20mm/0.79”**

From front only

requires 1xCLM940 feeder base


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ight for tall components.



) which is automatically identified by the

Single feeder with reel holder 13"

Reel holder Slots

22

4

5

13” 6

13” 8

Reel

holder

Slots

- 22

7/13” 6

7/13” 8

7/13” 11

7/13” 13

7/13” 15

7/13” 21

4.1.8.4. SERV-PFAU: Feeder (CLM941/942

Description

Upgrade-Kit for CLM941/942 Adapter Cassette to PC

is done by changing the electronics.

Note:

Then this Feeder can be used only on Paraquda/Cobra machines.

4.1.9. PC-CLM971/PC-CLM972: Tray Feeder

Description

Tray feeder for components in palette. A tray is defined by the first pickup position and the grid distance in X and Y.

The pickup starts at one edge and ends at the opposite edge of a tray.

PC-CLM971

Specifications

Tray Feeder PC-CLM971

No. of Platforms 1

Components

programmable per

platform

10

Maximum tray

height

10 mm

Platform size 310x150 mm

Pickup area 310x150 mm

Position on

machine

Inside place area

Requirements Reduces place area by

310x150 mm


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CLM941/942) modification to (PC-CLM941/CLM942)

CLM941/942 Adapter Cassette to PC-CLM941/942. It can be executed by the customer

Paraquda/Cobra machines.

Tray Feeder

. A tray is defined by the first pickup position and the grid distance in X and Y.

The pickup starts at one edge and ends at the opposite edge of a tray.

PC-CLM972 tray table

PC-CLM972

1

10

10 mm

399x290 mm/15.7”x7.1”

399x165 mm/15.7”x6.7”

From front only

Reduces place area by 2x PC-FR-SL-CLM (CLM

Feederrack Slave); 2xCLM940

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the customer. The upgrade

. A tray is defined by the first pickup position and the grid distance in X and Y.


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Configuration Examples:

Paraquda 2 / 4

Paraquda 2C / 4C

Paraquda 2C / 4C (small boards)

Paraquda 2 / 4

Paraquda 2C / 4C


Paraquda 2 / 4

Paraquda 2C / 4C


4.1.10. PC-TRC (PC-TR18): Automatic tray changer

Automatic tray changer for JEDEC standard trays. The PC

components. Possibility of random access

To be flexible during installation and as well if production environment changes, the adapter plate set CO

must be ordered at any time. With this set it is possible to change

from sideward mounting to back- or front mounting. To prevent such changes during the installation it is important

to clarify the location with the customer in advance.

Please take note that the use of the PC

PC-TRC with a loaded magazine and a tray in the pick area PC

Specifications:

Tray Changer PC-TRC

No. of Trays 18 (standard)

Components programmable

per platform Multiple

Maximum tray height 7 mm

Platform size 322.6x136

Pickup area 322.6x136

Adapter plate set CO-TRC-B (must be ordered separately)

Magazine for Jedec trays PC-TR18

Magazine for thick trays PC-TR14 (additional magazine with 14 slots for tray heights of 10mm)

Universal Tray PC-TR-UT (Universal magnetically tray plate, size 322x136mm, max height: 8mm)


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: Automatic tray changer

Automatic tray changer for JEDEC standard trays. The PC-TRC is the flexible feeding solution for different tray

components. Possibility of random access and tray exchange as well as filling-up the empty trays during production.

To be flexible during installation and as well if production environment changes, the adapter plate set CO

must be ordered at any time. With this set it is possible to change the position of the tray changer on the machine

or front mounting. To prevent such changes during the installation it is important

to clarify the location with the customer in advance.

C-TRC can affect the cph of the machine.

PC-TR18 Magazine for 18 Jedec trays

TRC with a loaded magazine and a tray in the pick area PC-TR-UT Universal tray

(standard)

322.6x136 mm

322.6x136 mm

B (must be ordered separately)

(additional magazine with 18 slots for tray heights of 7mm)

TR14 (additional magazine with 14 slots for tray heights of 10mm)

UT (Universal magnetically tray plate, size 322x136mm, max height: 8mm)

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TRC is the flexible feeding solution for different tray

up the empty trays during production.

To be flexible during installation and as well if production environment changes, the adapter plate set CO-TRC-B

the position of the tray changer on the machine

or front mounting. To prevent such changes during the installation it is important

TR18 Magazine for 18 Jedec trays

UT Universal tray

(additional magazine with 18 slots for tray heights of 7mm)

TR14 (additional magazine with 14 slots for tray heights of 10mm)

UT (Universal magnetically tray plate, size 322x136mm, max height: 8mm)


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Configuration examples

The new tray changer can be mounted almost everywhere on the machine. But to ensure a minimum of feeder loss

and a maximum of board size it is important to follow the below configuration examples. Other configurations on

request.

Config: Back right

Feeder loss:

-TF: 10xPC-TF2x8

-CLM: 2xP-CLM950

Same for configuration ‘Left back’.

Config: Back 2

Feeder loss:

-TF: 20xPC-TF2x8

-CLM: 4xP-CLM950

Config: Right back

Feeder loss:

-TF: 9xPC-TF2x8

-CLM: 2xP-CLM950

Same for configuration ‘Left back’.

Config: Right back 2

Feeder loss:

-TF: 18xPC-TF2x8

-CLM: 4xP-CLM950

max. PCB size: Standalone: 600x300 Inline: 600x260


TCQ


TCQ


4.1.11. PC-LFPRI: Label feeder / pre-

4.1.11.1. PC-LFPRI-B: Adapter for label feeder

4.1.11.2. PC-LFPRI-LM: Label module

With the label feeder PC-LFPRI it’s possible to mark PCBs for example with a unique identification label directly

during the pick and place process. Barcodes,

machine like any other SMD component. The labe

different label sizes.

Label feeders are mounted into an adapter (P

by the machine wherever installed.

For a running system it’s necessary to order all three parts, PC

Specifications

Label feeder PC-LFPRI

Slots used 4

Advance speed 53 mm/s

Tape size X: 4 – 38 mm Y: 4

Adapter PC-LFPRI-B

Label module PC-LFPRI-LM

PC-LFPRI


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-printed labels

B: Adapter for label feeder

LM: Label module

LFPRI it’s possible to mark PCBs for example with a unique identification label directly

Barcodes, data matrix codes, date stamps, etc. can be feed and placed on the

machine like any other SMD component. The label module to feed the label to the pick position is exchangeable for

eeders are mounted into an adapter (PC-LFPRI-B) to put on hyQ feederracks and get

stem it’s necessary to order all three parts, PC-LFPRI, PC-LFPRI-B and PC-LFPRI

38 mm Y: 4 – 50 mm L: 6 – 40 mm

B

LM

PC-LFPRI-B

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LFPRI it’s possible to mark PCBs for example with a unique identification label directly

can be feed and placed on the

l module to feed the label to the pick position is exchangeable for

get automatically identified

LFPRI-LM.

PC-LFPRI-LM


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4.1.12. PC-LFPOD: Label feeder / print on demand

4.1.12.1. PC-LFPOD-B: Adapter for POD feeder

With the POD label feeder PC-LFPOD it’s possible to mark PCBs with any customized label directly during the pick

and place process. Print any information on the label directly with the integrated printer on the feeder and place it on

the machine like any other SMD component.

POD label feeders are mounted into an adapter (PC-LFPOD-B) to put on hyQ feederracks and get automatically

identified by the machine wherever installed.

Due to the length of this feeder (800mm) it’s not possible to put the POD label feeder on a side rack without 1000mm

free space next to the machine. So most likely if the machine is inline, the POD label feeder can only be positioned on

front or back racks of the machine.

Please take note that the adapter PC-LFPOD-B is only available on request and it’s not possible to use the POD

feeder on the machine without this adapter.

Specifications

POD label feeder PC-LFPOD

Slots used 6

Advance speed 53 mm/s

Tape size X: 6.35 – 38 mm Y: 6.35 – 38 mm L: 11 – 50 mm

Adapter PC-LFPOD-B

PC-LFPOD without PC-LFPOD-B

4.1.13. PC-CLM980/PC-CLM981 Tape Strip Feeders

Description

Tape strip feeders allow to work with small pieces of tape which are too short for a feeder. The tape strips are defined

like a tray by the first pickup position and the pitch between the pockets.

Cover tape is pulled away before production start.

PC-CLM980

PC

CLM985

Specifications

Position on machine

Requirements

Capacity

Tape strip width

Tape strip holder CLM985

Tape strip holder CLM985-32

Tray holder CLM986


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Tape Strip Feeders


like a tray by the first pickup position and the pitch between the pockets.

before production start.

PC-CLM981

PC-CLM980 PC-CLM981

From front only Inside place area

1xCLM940 For standalone systems only

7x8 mm 7x8 mm

Adjustable 4, 8, 12, 16… mm Adjustable 4, 8, 12, 16 ... mm

Tape width 8-24 mm

Pickup range: 165/6.5” mm

Tape width 8-24 mm

Pickup range: 280 mm (11“)

Tape width 32-xx mm

Pickup range: 165/6.5” mm

Tape width 32-xx mm


Size 93x285 mm/3.8x11.6“

Pickup range 93x285 mm

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CLM985-32

systems only

Adjustable 4, 8, 12, 16 ... mm

24 mm


xx mm


Size 93x285 mm/3.8x11.6“

Pickup range 93x285 mm


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4.2. Dispensing options and configurations

Description

It is possible to equip the PARAQUDA Pick and Place system additionally with various dispensing valves. Only one

valve at a time can be mounted on a Paraquda. Following six configurations are possible:

1. 1 x JET = Piezo Jet valve

2. 1 x DTP = Time pressure valve

3. 2 x DTP(*)

4. 1 x DSV = Screw valve

5. 1 x PFV = Piezo flow valve

6. 1 x P-JET = Pneumatic jet valve

(*) Note: Only configuration no. 3 allows having two DTP valves at a time on a Paraquda.

For further and detailed information about the different valve types please refer to the system description of the

SCORPION.

4.3. Conveyor & PCB Supports

4.3.1. PARA-2C / 4C: Inline Conveyer

The internal board conveyor allows automatic

loading and unloading of boards. The PARA

4C comes standard with one fix rail and one

manually adjustable rail.

4.3.2. PARA-2CA / 4CA: Inline Conveyo

The automatically adjustable rail on the

changeover time and operator assistance when changing the product.

After the new job is loaded the back rail will be automatically adjusted

with the help of the gantry system. After adjusting the backrail to its

new position the machine measures the heigh

to calculate the exact PCB plane for an optimal place process.

4.3.3. PA-CS: Inline extension short (IN or OUT)

Inline extension short for IN and/or OUT, length = 250mm.

One kit is needed for either input or output to guarantee maximum

flexibility when you configure your line.


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r & PCB Supports

Inline Conveyer with adjustment manual

The internal board conveyor allows automatic

PARA-2C /

and one

Inline Conveyor with automatic width adjustment

rail on the PARA-2CA / 4CA minimizes

changeover time and operator assistance when changing the product.

After the new job is loaded the back rail will be automatically adjusted

with the help of the gantry system. After adjusting the backrail to its

new position the machine measures the height of the backrail in order

to calculate the exact PCB plane for an optimal place process.

Conveyor tappet for automatic

adjustment

Inline extension short (IN or OUT)

Inline extension short for IN and/or OUT, length = 250mm.

for either input or output to guarantee maximum


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Conveyor tappet for automatic


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4.3.4. PA-CL: Inline extension Large (IN or OUT)

Inline extension medium for IN and/or OUT, length = 500mm

One kit is needed for either input or output to guarantee maximum


This extension is as well recommended if you use feeders on the side racks.

It will allow the operator enough space to access the feeders for changing

reels or feeders.

4.3.5. PC-INS-IN / PC-INS-OUT: Conveyor inspection system

Control box to use the input (PC-INS-IN) or output (PC-INS-OUT) conveyor

extension as an inspection system. It is possible to mount the control box

onto the small or the large conveyor extension.

4.3.6. PC-LP-SUP: PCB Edge/Corner Fixation Pin

The PCB holders are universal and do not need any tooling to change from

one PCB size to another. All parts are fixed magnetically, which allows a quick

modification but strong force during operation.

They are used only for standalone machines.

Note:

For Standalone machines only, not usable for inline.

4.3.7. PC-SUP-C00: PCB Support Pin, height adjustable

Support Pins are available either as single fix or single move type depending

on your machine configuration.

They are mainly used to support large boards to prevent bending while

placing the components.

Note:

For Standalone machines only, not usable for inline.


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4.3.8. PC-SUP-C01: Support Pin Single Move

Support Pins are available either as single fix or single move type depending

on your machine configuration.

They are mainly used to support large boards to prevent bending while

placing the components.

Note:

For Standalone machines and inline usable.

4.3.9. PC-SUP-C20: PCB Support System

The PC-SUP-C20 is a new system to support the PCB with hundreds of soft

polymer pins. The system is ESD proven and perfectly damping vibrations

for all types of PCB materials and geometries. The PCB support is

magnetically fixed on the PCB table and easy to adjust in position and

height. The polymer pins move up together to a pre-adjusted height. If the

PCB has components on the backside, the soft pins will move sideward by

themselves.

In addition this PCB support system is easy to mount and easy to connect

to an already installed machine. It does not need any additional valves etc.

Note:

For Standalone machines and inline usable.

Specifications

PCB Support System PC-SUP-C20

No. of Pins >400

Maximum comp. height 10 mm (on backside)

Size total 330 x 40 mm

Size support pins total 306 x 10 mm


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4.4. Toolchanger & Pickup Tools

4.4.1. PC-TC: Toolchanger with 36 Positions

The PARA-2 / 4 comes with one tool changer. The tool changer has 36

positions for two different types of tools (24 small / 12 large).

4.4.2. Pickup Tools

The Paraquda Pick & Place system is delivered with highly accurate vacuum pickup tools for all different kind of

components. Components are picked up and hold with vacuum only. The vacuum is generated directly in the pick &

place head which enables a strong holding force and a fast reaction time. For special applications, component specific

tools can be created on request.

The six different standard nozzles

Dimensions of pickup tools and delivered quantity with standard configuration:

Order

Number

Tool length Diameter (outer/inner) Quantity Application

PC-S00 16mm/0.63” Multi hole 0 (Option) 01005

PC-S01 16mm/0.63” Multi hole 4 0201, 0402, 0603

PC-S02 16mm/0.63” 1.2/0.7 mm 4 0603, 0805, 1206, SOT

PC-S03 16mm/0.63” 3.0/1.4 mm 2 1210, SOIC, Tant.cap, SOD,

PC-S04 16mm/0.63” 4.0/1.4 mm 2 SOL, SOW, SOM, SOY, SOX

PC-S05 16mm/0.63” 7.0/4.5 mm (rubber) 1 PLCC (small), QFP (small), BGA (small)

PC-S06 16mm/0.63” 10.0/7.5 mm (rubber) 1 PLCC (large), QFP (large), BGA (large)


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4.4.3. PC-S00: Pickup Tool for 01005

This nozzle is required to pick very small components fast and reliable.

It is recommended to use this nozzle for components equal or smaller than

0201 (0.6 x 0.3mm).

Note: Available on request

Nozzle 01005

4.4.4. PC-ATZ: Calibration Nozzle Test-Z

With this nozzle the machine performs the automatic Z-height detection

for an optimal pick-up process. It shortens the change-over time from one

product to the next one and reduces operator interactions.

Calibration nozzle

4.4.5. PC-S-SET: Complete set of nozzles

Nozzle-Set (4xS01/4xS02/2xS03/2xS04/1xS05/1xS06)

Per Pick&Place head one PC-S-SET is required for an optimal production with most of the products in the market.

The PARA-2 / 4 with one head module comes with one sets of nozzles.

4.4.6. Nozzles for special applications

Essemtec offers customized nozzles for special applications like LED’s, connectors etc.

Nozzle for Rebel LED Nozzle for special

customer package

Nozzle for AVAGO ALMD LED’s

4.5. Calibration Tools

4.5.1. PA-MFU: Machine capability report

This test is carried out at each

machine before delivery. If this

option is explicitly ordered, a

complete statistical machine

capability report will be issued.

Note:

Must be ordered for each machine

4.5.2. PC-CAL1: Calib tools head

Calibration set for the automatic

recalibration of the P+P Head.

- Offset Nozzle-Top camera

- Offset Nozzle-Bottom camera

This set includes:

- 1x Glass-Plate 65 x 50mm

- 1x Alu Calib-Plate 15 x 15mm

Note:

Must be ordered for each machine

4.5.3. PC-CAL2: Calib tool XY mapping

Calibration tool for XY mapping and

Head rotation.

- 1x Glass-Plate 430 x 610mm

- 4x Support PC-SUP-C00


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MFU: Machine capability report

Calibration plate

Bottom camera

Calib tool XY mapping

Statistical analysis

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Statistical analysis


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4.6. Various

4.6.1. PA-SIG: Signal tower

The Signal tower is available for the Paraquda stand alone and inline

version. The status of the machine is highlighted by 3 colours.

4.6.2. PA-LIG: Interior light

LED-illumination for the interior of the machine. Turns on automatically

when the hood is being opened.

4.6.3. PA-MO: 2nd

Touch Monitor

For more convenient operation of inline production it is necessary to

operate the machine from the backside. This option offers a second touch

monitor at the backside with the same functionality as the main screen at

the front. It is possible to install this option at a later stage, after the

machine installation.

Note:

It is not possible to combine this option with the option PA-MA-FEE

(Feeder setup station).

4.6.4. PA-Trafo-110

Transformer CH/US & US/CH

Power 2000 VA

Primarily 115/230 - Secondarily 230/115

without housing, only with connectors

Note:

The transformer will be mounted into the machine base.

An external transformer is not supported by Essemtec.


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4.6.5. PA-KON

The capacitor kit is used to stabilize voltage and to limit peak current in

order to prevent malfunctions.

Highly recommended if:

- Machines are supplied by UPS systems or unstable networks

- Customers mean system voltage is under 217 V or above 243 V

Note:

Installation only by an Essemtec authorized technician.

4.6.6. PC-BAR: Wireless Bar Code Reader

The wire-less Bar Code Reader is used for easy and fast setup of the

feeders on the machine or at the offline feeder setup station. It is as well

useful for the setup-check at the machine before the production run starts.

• Easy feeder setup by scanning the bar code of the component and on

the feeder slot.

• Minimum a 5 times faster setup compared to a manual setup

• Assures setup reliability

A component is programmed simply by reading the barcode of the reel and

the corresponding feeder slot. With this option, feeder setup is at least 5

times faster than manually searching the feeders and components in a list

and assigning them on the touch screen.

The barcode reader is equipped with a rechargeable battery and is

delivered complete with charging station. It allows working in a 15 m circle

around the base station without cable by radio transmission. Therefore,

feeders can be set up directly on the machine or beside on the component

storage place. The reader is preset for the code type 128.

The barcode reader directly communicates with "ePlace". It assigns the

scanned component to the scanned feeder slot.


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4.6.7. PC-SW-BAR

PC-SW-BAR includes PC-BAR and ePlace Software Extension for fast loading of components onto feeders using

barcode for ePlace based Pick&Place systems, complete with loading station, ID Label, USB Bluetooth receiver. The

wire-less Bar Code Reader is used for easy and fast setup of components onto the feeder lane. The bar code reader

directly communicates with ePlace. It assigns the scanned component to the scanned feeder lane.

4.6.8. PC-PRI

High resolution barcode printer (300dpi) with 2.000 high endurance labels

and one ribbon.

4.6.9. PC-OFF-FEE

The Offline Feeder Setup Station is used for the easy setup of the new

HyQ-Feeders. It is mounted on a table and can be rotated into the most

ergonomic position for the operator.

The feeder is connected to power for the automatic feed-in of the cover

tape for easy and fast kitting.

4.6.10. PC-OFF-FEE-C

This Option is a complete offline Feeder Setup Station including all the

equipment needed for printing labels, scanning and kitting the feeders. It

comes with PC, monitor and offline ePlace SW.

Barcode Label Printer Wireless Bar Code Scanner


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4.6.11. PC-MA-FEE: Feeder setup station (front)

This option is used for easy and fast feeder setup on the machine directly. It

is mounted on the same location as the touch monitor is mounted. For easy

and fast kitting the setup station is powered in order to use the automatic

feed-in feature of the HyQ-Feeder.

1.1.1 PA-MA-FEE: Feeder setup station (back)

This option is the same as the one above (PC-MA-FEE) but for mounting at

the back of the Paraquda machine where it is not possible to mount it at

the signal tower.

Note:

It is not possible to combine this option with the option PA-MO (2nd

Monitor at the back of the machine).

New Paraquda Family SMD Pick & Place - Murray Percival · 2019. 10. 8. · Essemtec AG •...

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Transcript of New Paraquda Family SMD Pick & Place - Murray Percival · 2019. 10. 8. · Essemtec AG •...