New Materials in Bridge Maintenance - NYSDOT Home · This presentation highlights some of the...

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Peter J. Weykamp, P.E. NYSDOT Transportation Maintenance Division 50 Wolf Road, POD 51 Albany, NY 12232 (518) 457-8485 [email protected] Synopsis: Bridge maintenance involves performing long term treatments and repairs in a short period of time with minimal equipment under live traffic conditions. Traffic volumes and user delays discourage overnight or long term lane closures. Therefore, innovative and unique repair materials are necessary to get the lane back into service as quickly as possible. Fortunately, there is no shortage of product vendors soliciting the bridge maintenance community to try their new or improved products. Unfortunately, their claims often exceed actual performance. This presentation highlights some of the promising products tried by NYSDOT bridge maintenance forces. New materials suited to common bridge maintenance needs, such as expansion joint and deck repairs, will be presented. The advantages and limitations of each product will be discussed. A few non-material products, such as hardware and equipment, that have proven useful in bridge maintenance will also be presented. About the Presenter: Peter Weykamp received his B.S. from the University of Buffalo in 1983 and his M.P.A. from the State University of New York at Albany in 1988. He is currently the Bridge Maintenance Program Engineer for NYSDOT Transportation Maintenance Division. This work involves establishing bridge maintenance goals, network and project level programming for minor repairs and preventive maintenance for all state-owned highway structures. Pete works closely with Regional Bridge Maintenance Engineers to improve maintenance procedures, evaluate materials and methods, and identify program needs. Pete has over 21 years of experience in bridge design, research, construction, and maintenance on projects for the NYSDOT. SESSION 5.2 New Products in Bridge Maintenance

Transcript of New Materials in Bridge Maintenance - NYSDOT Home · This presentation highlights some of the...

Page 1: New Materials in Bridge Maintenance - NYSDOT Home · This presentation highlights some of the promising products tried by NYSDOT bridge maintenance forces. New materials suited to

Peter J. Weykamp, P.E. NYSDOT

Transportation Maintenance Division 50 Wolf Road, POD 51

Albany, NY 12232 (518) 457-8485

[email protected]

Synopsis:

Bridge maintenance involves performing long term treatments and repairs in a short period of time with minimal equipment under live traffic conditions. Traffic volumes and user delays discourage overnight or long term lane closures. Therefore, innovative and unique repair materials are necessary to get the lane back into service as quickly as possible. Fortunately, there is no shortage of product vendors soliciting the bridge maintenance community to try their new or improved products. Unfortunately, their claims often exceed actual performance. This presentation highlights some of the promising products tried by NYSDOT bridge maintenance forces. New materials suited to common bridge maintenance needs, such as expansion joint and deck repairs, will be presented. The advantages and limitations of each product will be discussed. A few non-material products, such as hardware and equipment, that have proven useful in bridge maintenance will also be presented.

About the Presenter:

Peter Weykamp received his B.S. from the University of Buffalo in 1983 and his M.P.A. from the State University of New York at Albany in 1988. He is currently the Bridge Maintenance Program Engineer for NYSDOT Transportation Maintenance Division. This work involves establishing bridge maintenance goals, network and project level programming for minor repairs and preventive maintenance for all state-owned highway structures. Pete works closely with Regional Bridge Maintenance Engineers to improve maintenance procedures, evaluate materials and methods, and identify program needs. Pete has over 21 years of experience in bridge design, research, construction, and maintenance on projects for the NYSDOT.

SESSION 5.2

New Products in Bridge Maintenance

Page 2: New Materials in Bridge Maintenance - NYSDOT Home · This presentation highlights some of the promising products tried by NYSDOT bridge maintenance forces. New materials suited to

October 2004

Department of Transportation

NEW PRODUCTS IN BRIDGE NEW PRODUCTS IN BRIDGE MAINTENANCEMAINTENANCE

Statewide Conference on Local Bridges

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Presentation

Materials in useConcrete repairsDeck treatments SpecificationsApplications

Hardware ConcernsSummary

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Field Testing/Trial InstallationsState forcesState assetVariety of conditionsVariety of designsLiability

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Expansion JointsApproval processSpecificationSpecial specificationMaintenance usage

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Approval ProcessElastomeric Concrete

Draft materials specApproved list

Joint FillerApproved listManufacture Cert.

Joint systemCyclic loadingField trials

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Deck Repair Materials

Deck patchingDeck cracksDeck overlays

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Deck Patching MaterialsCementitious

Approved listMaterials specification

Non-cementitiousLimited to mag phos

PolymerLimited to MMA

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Field TestingVarious materialsPerformance

ShrinkageBond

Procedure review

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Test Results

Poor Bond

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Patch ProtectionFill crackBridge crack

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“Healer/Sealers”Limited experience ApplicationsDOT specification

Structures special spec

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Thin Polymer OverlaysLimited useApplicationsNo specification

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Material TypesHigh Molecular Weight Methacrylates

3 part mixBest penetration

Methyl Methacrylates2 part mixDOT hazardous material designation

Epoxy2 part mixLow odor

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Safety

MSDSPPEIH testing

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Exposure Levels

050

100150200250300350400

Methyl Methacrylate Petroleum Distillates

BRMBRMPESH

400100PESH PEL[4]

3-50.007142Employee 2

3-5<0.006 [3]149Employee 1

Petroleum Distillates[2]Methyl Methacrylate[1]Time (minutes)Employee

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SafetyBe awareMurphy’s lawBe prepared

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Paver-Placed TreatmentsMicrosurfacingNova-chipSpecial spec

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Fiber Reinforced PolymersFRP – EIApproved list

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Overhead Sign Structures 5 year repairTraining avail.

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Direct Tension Indicators

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Shoring systemsEFCOPeri

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Equipment

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Equipment

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Homemade Equipment

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Summary

Safety firstLimited experienceLots of productsExperimentalEvolving specifications

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Peter Peter WeykampWeykampBridge Maintenance Program EngineerBridge Maintenance Program Engineer

(518) 457(518) [email protected]@dot.state.ny.us