NEW Gold-QuadF 09 · 2018. 5. 10. · 15G1F-12015X8R02 SM30-075-R0: DS-T09W n/a: n/a 1.00:...
Transcript of NEW Gold-QuadF 09 · 2018. 5. 10. · 15G1F-12015X8R02 SM30-075-R0: DS-T09W n/a: n/a 1.00:...
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NEW-243-2 (11/2016)PAGE 1 OF 6
Cutter Styles:• End Mill 15G1F• Face Mill 5G5F, 5G6F
Cutter Diameters:• 1.000" - 3.000"
Inserts:• SDXS0904MPR-MM• SDXS0904MPR-MR• SDXS0904MPR-MR1
Grades:• IN4004• IN4005• IN4030• IN4035
NEW Gold-QuadF™ 0909mm IC Insert SizesFeatures and Benefits• Small insert IC = high cutter density = FASTEST FEEDRATES• End Mill, Face Mill & Modular adaptions• 3 unique insert geometries for all material types SDXS0904MPR-MR1: Specifically for Ti and Hi-Temps. SDXS0904MPR-MM: For aggressive feed-rates in stainless. SDXS0904MPR-MR: Strong insert geometry designed for low cutting forces in low-alloy to high- alloy pre-hard steels. • Premium milling grades selected for each insert geometry.
UPDA
TE
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845 South Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-243-2 (11/2016)PAGE 2 OF 6
HIGH-FEED END MILLS
09MM INSERTED CUTTERSContourPocketCorkscrewRamping CoolantShoulder
ContourPocketCorkscrewRamping CoolantShoulder
15G1F-10019S1R01 1.000 3 1.000 Cylindrical 7.00 1.97 0.06 yes
15G1F-10020S1R01 1.000 3 1.000 Cylindrical 10.00 2.00 0.06 yes
15G1F-12027E2R01 1.250 3 1.250 Weldon 5.75 2.75 0.06 yes
15G1F-12027E2R02 1.250 4 1.250 Weldon 5.75 2.75 0.06 yes
15G1F-12047E2R01 1.250 3 1.250 Weldon 7.75 4.75 0.06 yes
15G1F-15016E2R01 1.500 4 1.250 Weldon 6.00 1.69 0.06 yes
15G1F-15016E2R02 1.500 5 1.250 Weldon 6.00 1.69 0.06 yes
15G1F-10015X7R01 1.000 3 1.570 M12 0.060 17mm yes
15G1F-12015X8R02 1.250 4 1.570 M16 0.060 17mm yes
CutterNumber
D1Diameter
EffectiveInserts
D2Shank
Size/Style
L3OverallLength
L2Extension
Length
APMax. Coolant
CutterNumber
D1Diameter
EffectiveInserts
L2Extension
Length
T1Adaption
APMax.
WrenchSize Coolant
D1 D2
AP
L3L2
HIGH-FEED TOP-ON END MILLS
09MM INSERTED CUTTERS
D1
L2T1
AP
Channeling
Channeling
Facing
Facing
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845 South Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-243-2 (11/2016)PAGE 3 OF 6
H
D1
AP
D2K
HIGH-FEED FACE MILLS
09MM INSERTED CUTTERS
09MM INSERTS
ContourPocketCorkscrewRamping CoolantShoulder
Insert Number Applications Max DOC Gr
ade
SDXS0904MPR-MM Multi-Purpose .060 • • •
SDXS0904MPR-MR Heavy-Duty .060 • • • •
SDXS0904MPR-MR1 Heavy-Duty, Keen Edge .060 • •
SDXS0904MPR-MM SDXS0904MPR-MR SDXS0904MPR-MR1
IN4030 IN4035IN4005IN4004
.158.370 .158.370.158.370
5G5F-20R01 2.000 7 1.97 0.06 .750 .312 yes
5G6F-20R01 2.000 6 1.97 0.06 .750 .312 yes
5G5F-25R01 2.500 8 1.97 0.06 .750 .312 yes
5G5F-30R01 3.000 9 2.00 0.06 1.000 .375 yes
5G6F-30R01 3.000 7 2.00 0.06 1.000 .375 yes
CutterNumber
D1Diameter
EffectiveInserts
HHeight
APMax. DOC
D2BoreDia.
KKeyway Coolant
ChannelingFacing
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845 South Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968
NEW-243-2 (11/2016)PAGE 4 OF 6
Cutter Cutter Diameter Number
3.00 5G5F-30R01 SM30-075-R0 DS-T09W SD-08-47 SD-08-C9
3.00 5G6F-30R01 SM30-075-R0 DS-T09W SD-08-47 SD-08-C9
2.50 5G5F-25R01 SM30-075-R0 DS-T09W SD-06-48 SD06-A6
2.00 5G5F-20R01 SM30-075-R0 DS-T09W SD-06-48 SD06-A6
2.00 5G6F-20R01 SM30-075-R0 DS-T09W SD-06-48 SD06-A6
1.50 15G1F-15016E2R02 SM30-075-R0 DS-T09W n/a n/a
1.50 15G1F-15016E2R01 SM30-075-R0 DS-T09W n/a n/a
1.25 15G1F-12027E2R02 SM30-075-R0 DS-T09W n/a n/a
1.25 15G1F-12027E2R01 SM30-075-R0 DS-T09W n/a n/a
1.25 15G1F-12047E2R01 SM30-075-R0 DS-T09W n/a n/a
1.25 15G1F-12015X8R02 SM30-075-R0 DS-T09W n/a n/a
1.00 15G1F-10019S1R01 SM30-075-R0 DS-T09W n/a n/a
1.00 15G1F-10020S1R01 SM30-075-R0 DS-T09W n/a n/a
1.00 15G1F-10015X7R01 SM30-075-R0 DS-T09W n/a n/a
Screw Driver
IN40
04
IN40
05
IN40
30
IN40
35
Material Brinnell Hardness SFM Feed per Insert(FRM Included) Coolant
Steel
Low Carbon, 1018, 8620 80-250 600-1000 .030-.080 1 2 NO
High Carbon F-6180 250-375 500-800 .025-.070 1 2 NO
Alloyed Steel, 4140 375-480 500-800 .020-.060 2 1NO
Tool Steel: P20 - H13 250-480 400-700 .020-.050 2 1
Hardened Steel ALL 480+ 150-400 .010-.020 2 1 NO
Stainless Steel300 Series, 304, 316
-250-550
.020-.050 2 1 YES400 Series, 15-5PH, 17-4 PH 350-650
Nickel Alloys Inconel 600, 706, 718, 903, Hastelloy - 60-120 .010-.025 2 1 YES
Titanium 6AL-4V - 90-200 .020-.040 2 1 YES
HARDWARE
OPERATING GUIDELINES
Retention Bolt (Optional) Coolant Bolt
Note: Feed and speed recommendations are starting operating parameters. They are only guidelines from which further optimization should take place. Operating parameters are influenced by many machining variables. These variables may cause reductions or increases in feeds and speeds. Additionally, DOC and WOC may need to be revised to optimize the tools performance.
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NEW-243-2 (11/2016)PAGE 5 OF 6
Pitch
HD
Max. apD1L
Max. ramping angle Aº
Un-machined; approx. .030 in.
Corner R
STRAIGHT RAMPING
HELICAL RAMPING
PROGRAMMING TIPS
1.000 5.5 0.623 .060
1.250 3.3 1.041 .060
1.500 2.3 1.494 .060
2.000 1.5 2.291 .060
2.500 1.1 3.125 .060
3.000 0.8 4.297 .060
1.000 1.324 2.000 1.524 .060"
1.250 1.822 2.500 2.023 .060"
1.500 2.320 3.000 2.522 .060"
2.000 3.320 4.000 3.520 .060"
2.500 4.330 5.000 4.520 .060"
3.000 5.320 6.000 5.520 .060"
D1Cutter
Diameter
A°Max. Ramp
AngleL Max.AP
CutterDiameter HD Min. HD Max.
HD Max.w/o Cusp
Max Pitch Per Revolution
This chart lists the min and max hole diameters (HD) for interpolating a hole from solid stock.Example:1. The min. hole dia. that a 1.000” dia. cutter can interpolate is 1.324”.2. The max. hole dia. that a 1.000” dia. cutter can interpolate is 2.000”.3. The max. hole dia. that a 1.000” dia. cutter can interpolate while leaving a flat-bottom (no cusp) is 1.524”.
• During programming verify the tool is defined correctly within the CAM system• Program corner radius is .094" • Maintain the shortest allowable tool length (L/D Ratio) for maximum rigidity• Climb cut when possible• Utilize favorable stock entry techniques to increase tool life. (Example: Ramping, horizontal arcing and vertical arcing)
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NEW-243-2 (11/2016)PAGE 6 OF 6
15G1F-10015X7R01 1.000 .524 .060 .094 .338 .060 .060
15G1F-12015X8R02 1.250 .773 .060 .094 .339 .060 .060
15G1F-10019S1R01 1.000 .524 .060 .094 .338 .060 .060
15G1F-10020S1R01 1.000 .524 .060 .094 .338 .060 .060
15G1F-12027E2R01 1.250 .773 .060 .094 .339 .060 .060
15G1F-12027E2R02 1.250 .773 .060 .094 .339 .060 .060
15G1F-12047E2R01 1.250 .773 .060 .094 .339 .060 .060
15G1F-15016E2R01 1.500 1.022 .060 .094 .340 .060 .060
15G1F-15016E2R02 1.500 1.022 .060 .094 .340 .060 .060
5G5F-20R01 2.000 1.521 .060 .094 .340 .060 .060
5G6F-20R01 2.000 1.521 .060 .094 .340 .060 .060
5G5F-30R01 3.000 2.520 .060 .094 .340 .060 .060
5G6F-30R01 3.000 2.520 .060 .094 .340 .060 .060
5G5F-25R01 2.500 2.020 .060 .094 .335 .060 .060
CutterNumber
D1MaximumDiameter
D5EffectiveDiameter
APMaximum
DOC
ProgramCornerRadius
IDWidth Wiper
ODWiper
PROGRAMMING TECHNICAL DATA
Note: Inserts SDXS0904MPR-MR & SDXS0904MPR-MM inserts use the same programming dimensions. There is no change in the outside diameter.
APMAX. DOC
PROGRAMCORNERRADIUS
.06WIPER ID WIDTH
.06O.D. WIPER
.035MAX. PLUNGE
DEPTHD1MAX.DIA.
D5EFF.DIA.
PROGRAMMING RADIUS
Detail Part Number Corner Description
SDXS0904MPR-MM 0.094 RadiusMULTI-PURPOSE
Extra strong positive rake face geometry for machiningsteel and various high-temp alloys.
SDXS0904MPR-MR 0.094 RadiusHEAVY-DUTY
Strong edge prep for aggressive machining in steel applications.Well-suited to abusive cutting conditions.
SDXS0904MPR-MR1 0.094 Radius FLAT TOP, KEEN EDGEKeen edge for machining hi-temp alloys, titaniums and stainless steels.