Network solutions for PROFIBUS according to IEC 61158...
Transcript of Network solutions for PROFIBUS according to IEC 61158...
Network solutions for PROFIBUS
according to IEC 61158/61784
Brochure · February 2011
SIMATIC NET
Answers for industry.
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PROFIBUS – system overview2
PROFIBUS – system overviewIntroduction
PROFIBUS is the successful open fieldbus that can be used for fast and cost-effective production in a wide area of ap-plications.
Distributed automation structures are the prerequisite for such flexible manufacturing. Connecting production areas with local networks secures the information flow necessary for this.
PROFIBUS is a bus system for process and field communication in accordance with the international standard IEC 61158/ 61784.
Automation devices such as PLCs, PCs, HMI devices, sensors or actuators can communicate via a standardized bus.
This allows the use of a wide range of PROFIBUS products from Siemens and other manufacturers for solving automation tasks. These products can be operated together in a PROFIBUS network.
PROFIBUS thus offers openness for connecting standard com-ponents from other manufacturers.
Part of TIA
Totally Integrated Automation (TIA) stands for an integrated range of products and systems for automation in all areas – from incoming goods, through the production process to the dispatch of goods, from the field level, through the production control level to the connection to the corporate management level:
• An integrated software tool set supports all project phases, from the selection of hardware, programming and opera-tion, to diagnostics and maintenance.
• The tools access a common database.• This saves input costs and ensures project-wide consis-
tency.
Outstanding features
• PROFIBUS is a powerful, open, and rugged bus system that offers trouble-free communication.
• The system is fully standardized, which enables simple con-nection of standardized components from a variety of man-ufacturers.
• Configuration, commissioning, and troubleshooting can be carried out from any location. This results in user-defined communication relationships that are very versatile, simple to implement, and easy to change.
• Investment security through continuous compatible fur-ther development.
• Network components for use in harsh industrial environ-ments.
• Fast assembly and startup on site with the help of the FastConnect wiring system.
• Continuous monitoring of network components through a simple and effective signaling concept.
• High security of investment since existing networks can be extended without any adverse effects.
• High availability through ring redundancy with the active OLM network component.
• Fail-safe communication with PROFIsafe.• High levels of operational reliability and plant availability
thanks to different diagnostics options.
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PROFIBUS – system overview 3
Contents
Communication functions
Process or field communication (PROFIBUS PA, PROFIBUS DP) is used to link field devices to a programmable controller, HMI system or control system.
Interfacing is performed over integrated interfaces on the CPU or through communication modules (CP/CM).
With modern high-performance automation systems it is of-ten more effective to link more than one PROFIBUS DP line to one automation system, not just to increase the number of I/O stations that can be connected, but also to enable individual production areas to be handled independently (segmenta-tion).
PROFIBUS standardized to IEC 61158/61784 is a high-perfor-mance, open, rugged fieldbus system with short response times and the following protocols:
• PROFIBUS DP (distributed I/O)is used to connect distributed I/Os, e.g. SIMATIC ET 200, with extremely fast response times in accordance with the IEC 61158/61784 standard.
• PROFIBUS PA (Process Automation)extends PROFIBUS DP with intrinsically safe transmission technology in accordance with the standard IEC 61158-2.
Text
PROFIBUS – system overview
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Possible applications. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Networking options . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
– electrical networks . . . . . . . . . . . . . . . . . . . . . . . . . . 8
– optical networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
– hybrid networks. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Network selection criteria. . . . . . . . . . . . . . . . . . . . . . 12
FastConnect for electrical bus cables . . . . . . . . . . . . . 13
SpliTConnect for PROFIBUS PA . . . . . . . . . . . . . . . . . . 14
FastConnect for optical bus cables . . . . . . . . . . . . . . . 15
Passive network components
Electrical bus cables . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Optical bus cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Active network components
Electrical network . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Optical network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Network transitions . . . . . . . . . . . . . . . . . . . . . . . . . 22
Communication for SIMATIC S7
Fast fieldbus communication with PROFIBUS . . . . . . 24
CPs/CMs for SIMATIC S7: Function overview . . . . . . . 27
Communication for PG/PC/IPC
CPs for PG/PC/IPC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
CPs with own microprocessor . . . . . . . . . . . . . . . . . . 29
CPs without own microprocessor . . . . . . . . . . . . . . . . 30
OPC (Openness, Productivity & Collaboration) . . . . . 31
CPs for PG/PC/IPC: Function overview . . . . . . . . . . . . 32
Connection options
Electrical and optical networkingwith different network components . . . . . . . . . . . . . 33
Technology components for PROFIBUS . . . . . . . . . 35
Advantages of the PROFIBUS components at a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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PROFIBUS – system overview4
PROFIBUS – system overviewIntroduction
General overview of PROFIBUS
PROFIBUS is used to connect field devices, such as distributed I/O devices or drives, to automation systems such as SIMATIC S7 and S7mEC, PC-based controllers, WinAC, SIMOTION, SINUMERIK, or SIMATIC IPCs.
PROFIBUS is standardized in accordance with IEC 61158/ 61784 and is a powerful, open and rugged fieldbus system with short response times. PROFIBUS is available in different forms for various applications.
PROFIBUS DP(distributed I/O)
PROFIBUS DP is used for connecting distributed field devices, e.g. SIMATIC ET 200, or drives with extremely fast response times. PROFIBUS DP is used when sensors/actuators are dis-tributed at the machine or in the plant (e.g. field level).
The actuators and sensors are connected to the field devices. The field devices are supplied with output data in accordance with the master/slave technique and transfer input data to the controller or industrial PC.
Openness all along the line
Thanks to the openness of PROFIBUS DP, standard-compliant components from different manufacturers can also be con-nected.
The IEC 61158/61784 standards provide future protection for your investment.
Member companies worldwide offer the most diverse prod-ucts with PROFIBUS DP interface for the field area.
Siemens has a full product range of standard and fail-safe con-trollers, network components, communication software, and field devices.
And for field device manufacturers we offer everything to do with the PROFIBUS DP interface, such as ASICs, training, certi-fication, and much more.
Sensors IO modules
Code reading
systems
RFID systemsSIMATIC RF
Compact feeder
arrangement
ET 200M withF-IO
S7-300F with standardand F I/Os
IO-Link module
Field devices
G_I
K10
_XX
_500
26
MSS
SIMOREGSINAMICS
SIMOCODEPRO
ET 200L
PROFIsafe
ET 200pro
SIMOTION C/P/D
SIMATIC S7
NotebookMulti Panel
SINUMERIK
PROFIBUS DP
SIMOVERTMASTER-DRIVES
MICRO-MASTER
ET200M
AS-InterfaceET200eco
Field PG M
DP/AS-iLINKAdvanced
DP/AS-iF-Link
DP/AS-InterfaceLink 20E
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PROFIBUS – system overview 5
PROFIsafe
permits standard and safety-related communication on one and the same bus cable. It is an open solution for safety-relat-ed communication over standard buses and uses the PROFIBUS services.
Isochronous modeThe CPU, I/O and user program are synchronized with the PROFIBUS cycle. The "isochronous mode" function is support-ed by the CPUs of SIMATIC S7-300/S7-400, SIMOTION, SINUMERIK and servo drives. The drives are controlled using the PROFIdrive profile.
PROFIBUS PA(Process Automation)
PROFIBUS PA extends PROFIBUS DP with intrinsically safe transmission of data and power (e.g. transducers in the food processing industry) in accordance with the international standard IEC 61158-2 (same protocol, different physical prop-erties).
SIMATIC
PDM
Intrinsically safe area
DP/DPcoupler
SIMATIC PC with WinAC
DP/PACoupler/Link
RS 485iS coupler
Customizedsolutions with ASICs
Customizedsolutions with ASICs
* PDM is a parameterization tool for intelligent field devices
Vision SensorVS 120
DP slave
G_I
K10
_XX
_500
27
*PROFIBUS PAPROFIBUS DP
SIMATIC TDC
Power RailBooster
SIMATIC HMI
SIPART PS2
SITRANS FM
SITRANS P
MobilePanel
ET 200iSP
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PROFIBUS – system overview6
PROFIBUS – system overviewApplication options
Factory automation
It is possible to use PROFIBUS DP in, for example, the food and beverages industry, to implement production lines with vari-able speeds or options for controlling the plant during opera-tion.
Many variables have to be flexible in order to allow fault-free production. Plant availability is becoming increasingly impor-tant. Downtimes caused by repairs are usually more expensive than the appropriate monitoring of systems for wear or possible faults. With the aid of high-performance components in the commu-nication, for example, errors can be located and reported quickly.
Process automation
Process automation has high performance and reliability re-quirements and demands simple and safe operation of plants.
PROFIBUS PA uses the intrinsically safe transmission technolo-gy specified in the international standard IEC 61158-2. This al-lows field devices to be integrated into the hazardous zone. The basis for this is PROFIBUS DP that has been expanded for intrinsically-safe operation. The acyclic communication servic-es of PROFIBUS DP/PA allow online access to device parame-ters, that is, the process control systems have direct access to the actual status of the field device data and to the status and diagnostics messages. Using PROFIBUS DP/PA, the field devices become an integral component of the company-wide automation concept from open-loop and closed-loop control right up to asset manage-ment, including spare parts management and warehouse management.
Building automation
The networking of large buildings or parts of buildings allows centralized or distributed access to all stations.
Electrical installation systems are found not only in residential and non-residential buildings but also in every industrial plant. Most devices and also many building systems such as lighting, heating, air conditioning, fans, blinds, or access controls are operated almost without exception with electric power. These systems, just like those in industrial automation, must be regulated, controlled, and monitored.
Factory automation
Process automation
Building automation
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PROFIBUS – system overview 7
Networking options
Electrical PROFIBUS network configuration
Siemens offers a comprehensive range of PROFIBUS network components for electrical, optical, and wireless transmission technology.
PROFIBUS is standardized in accordance with IEC 61158/ 61784 for universal automation (PROFIBUS FMS and PROFIBUS DP), and in accordance with IEC 61158-2 for process automation (PROFIBUS PA).
PC withCP 5613 A2/CP 5621
S7-400 withCP 443-5 Extended
Intrinsically safe area
Repeater
Repeater
Drive
PC/IPC with CP 5614 A2
RS 485iScoupler
DP/PAcoupler/link
ET 200pro with motor starter
G_I
K10_
XX
_500
12
ET 200pro
PROFIBUS DP
ET 200MET 200S
PROFIBUS PA
ET 200iSP
PROFIBUS DP
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PROFIBUS – system overview8
PROFIBUS – system overviewNetworking options – electrical networks
The electrical network uses a shielded, twisted pair cable. The RS485 interface works with voltage differences. It is therefore less sensitive to interference than a voltage or current inter-face.
With PROFIBUS, the stations are connected to the bus via a bus terminal or a bus connector (max. 32 stations per segment).
The electrical network can be configured as a bus or tree struc-ture. The individual segments are connected via repeaters. The transmission rate can be set in steps from 9.6 Kbit/s to 12 Mbit/s in accordance with IEC 61158/61784.
The maximum segment length depends on the transmission rate.
For applications in the intrinsically-safe area the transmission technology compliant with IEC 61158-2 is used with PROFIBUS PA. The transmission rate in this case is 31.25 Kbit/s.
Features of the electrical network• Transmission method in accordance with IEC 61158/61784
for universal automation (PROFIBUS FMS/DP), and in accor-dance with IEC 61158-2 for the intrinsically-safe area (PROFIBUS PA)
• Shielded 2-wire cable• Transmission method: RS485 (in accordance with EIA)• Bus topology with bus terminals and bus connectors for
connecting PROFIBUS stations• Network is immune to interference thanks to double-
shielded cables and a simple, uniform installation and grounding concept
• Simple and fast connector assembly with FastConnect• The DP transmission system of RS485 (bit coding by means
of differential voltage signals) is converted to IEC 61158-2 (bit coding by means of current signals) using the network components (DP/PA coupler or DP/PA link)
PROFIBUS cables with cable connectors
PROFIBUS FastConnect stripping tool
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PROFIBUS – system overview 9
Networking options – optical networks
Network configuration of optical PROFIBUS with OLMs
The optical network uses fiber-optic cables as the transmission medium. The fiber-optic cable is provided with a coating. The term "fiber" is often also used for fiber-optic cables (FOC). Op-tical networks are especially suitable for long ranges. There is a choice between plastic, PCF or glass fiber-optic cables.
Fiber-optic standard cable with connector
Features of the optical network
• The transmission link is insensitive to electromagnetic in-fluences
• It is suitable for long ranges• Galvanic isolation is implemented• You can choose between plastic, PCF or glass fiber-optic
cables• It is tap-proof since no radiation is emitted from the line• It is easy to lay since the cable is light-weight and pre-as-
sembled, and there are no grounding problems • No additional lightning protection concept is required in
the outdoor area• Rugged construction of the fiber-optic cable for industrial
applications both indoors and outdoors• The fiber-optic cables galvanically isolate the modules.
S7-400 withCP 443-5 Extended
PC/IPC with CP 5611/CP 5621/CP 5613 A2/CP 5614 A2
S7-300with CP 342-5
PROFIBUS electricalPROFIBUS optical
Drive
Cabinet
ET 200pro with motor starter
S7-1200 with CM 1242-5
G_I
K10
_XX
_501
35
OLM/G12 OLM/G12
ET 200S
ET 200pro
OLM/G22OLM/G12
OP 170B
ET 200M
OLM/G12
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PROFIBUS – system overview10
PROFIBUS – system overviewNetworking options – optical networks
Network configuration of optical PROFIBUS with OLMs
Optical PROFIBUS with OLMs
Using optical link modules (OLMs) it is possible to construct an optical network in a linear, ring, or star topology. A network to-pology for increased availability requirements can be estab-lished using the redundant ring structure.
The maximum distance between two OLMs is 15 km. The transmission rate can be set in steps from 9.6 Kbit/s to 12 Mbit/s.
Optical PROFIBUS with integral interface and OBT
The optical PROFIBUS with integral interface and OBT is con-structed in a linear topology. A cost-optimized solution is available for this in the form of devices with integral optical in-terface. Terminal equipment with an RS485 interface can be connected via an Optical Bus Terminal (OBT). The maximum distance between two stations is 50 m in the case of plastic fi-ber-optic cable.
To cover distances of up to 300 m, special fiber-optic cables are offered.
Network configuration of optical PROFIBUS DP with PROFIBUS OBT
S7-400 withCP 443-5 Extended
S7-300with CP 342-5
PROFIBUS optical
PC/IPC withCP 5611 A2/CP 5621/CP 5623/CP 5624
PROFIBUS
ET 200S with IM 151-1 FO
OLM/P12OLM/P12
ET 200S
OLM/P11
G_I
K10
_XX
_501
97
PC/IPC/OPwith CP 5613 A2 / CP 5623
S7-300with CP 342-5 FO
ET 200Swith IM 151 FO
ET 200Mwith IM 153-2 FO
DP nodewithout integrated optics
Individual link lengths: plastic up to 50 m,PCF up to 300 m
Connecting cable830-1T
Othernodes
Connecting cable 830-1T
PROFIBUS (Fiber Optic) G_I
K10_
XX
501
07
OBTOBT
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PROFIBUS – system overview 11
Networking options – mixed networks
Electrical and optical PROFIBUS in star topology
Hybrid electrical and optical networks are possible. The transi-tion between both media is implemented by the OLM. In sta-tion-to-station communication on the bus, there is no differ-ence between two-wire technology and fiber-optic technolo-gy. A maximum of 127 stations may be connected to one PROFIBUS network.
PROFIBUS OLM
Glass fiber-optic cables for PROFIBUS
Busconnector
with terminatingresistor
Busconnector
with terminatingresistor
S7-400with CP 443-5Extended
PC/IPC withCP 5611 A2/CP 5621/CP 5613 A2/CP 5614 A2
S7-300with CP 342-5
PROFIBUS electrical (PROFIBUS FC Standard Cable)
PROFIBUS optical(FO standardcable 50/125)
G_I
K10
_XX
_500
50ET 200M
OLM/G11 OLM/G11
OLM/G11 OLM/G11 OLM/G11 OLM/G11
ET 200S ET 200S
OLM/G12
OLM/G11 OLM/G11
OLM/G12
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PROFIBUS – system overview12
PROFIBUS – system overviewNetwork selection criteria
Criteria Electrical network Optical network
RS 485 con-forming to IEC 61158/ 61784
IEC 61158-2(PA)
Plastic PCF Glass
EMC • • • ○ • • • ○ • • • • • • • • • • • •Inter-building networking • • ○ ○1) • • ○ ○ • ○ ○ ○ • • • ○5) • • • •5)
Operating distance • • ○ ○2) • • ○ ○ • ○ ○ ○ • • ○ ○ • • • •Suitability for high transmission rate • • • ○4) - • • • • • • • • • • • •Simple plug fitting • • • • • • • • • • • ○ • • • ○3) • • • ○3)
Simple cable laying • • • ○ • • • ○ • • ○ ○ • • ○ ○ • • ○ ○
Equipotential bonding measures required Yes Yes No No No
Performance spectrum for special applications • • • • • ○ ○ ○ • ○ ○ ○ • ○ ○ ○ • • ○ ○
Used for moving nodes • • ○ ○6) - • • ○ ○6) • • ○ ○6) • • ○ ○6)
Use in intrinsically safe area - • • • • - - -1) Lightning protection measures required2) Depending on transmission rate3) Trained personnel and special tools necessary4) Careful cable laying necessary5) Outdoor cable required6) Trailing cable required
• • • • suitable
• • • ○• • ○ ○ partly suitable
• ○ ○ ○- not applicable G
_IK
10_X
X_5
0010
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PROFIBUS – system overview 13
FastConnect for electrical bus cables
The FastConnect stripping technology facilitates swift and simple connection of PROFIBUS connectors to the PROFIBUS cables.
The special design of the FastConnect bus cables permits the use of the FastConnect stripping tool, with which the outer sheath and the braided shield can be removed to measure in one operation. Cables prepared in this way are attached to the FastConnect bus connectors using the insulation displace-ment method.
The system comprises three components that are coordinated with one another:
• FastConnect bus cables for quick assembly• FastConnect stripping tool• FastConnect bus connector for PROFIBUS
The PROFIBUS FastConnect bus cables can also be connected to the conventional bus connectors.
Advantages of the FastConnect system
■ Reduction of the connection times of terminals by removing the outer sheath and braided shield in one operation
■ Assembly errors such as short-circuit between shield and core are prevented
■ Simple assembly operations thanks to preset FC strip-ping tool
■ Contact assignment can be checked in the closed state by means of the transparent cover on the insu-lation piercing connecting devices and color coding
■ FastConnect connecting system available for degrees of protection IP20 and IP65.
Initial position of the stripping tool (FCS) in the right hand
Measuring the cable length by placing the cable on the template. End stop with the index finger of the left hand.
Inserting the measured end of the cable into the tool as far as the in-dex finger of the right hand.
Clamping end of cable in FCS as far as end stop.
Turn FCS four times in direction of arrow.
Pull FCS off end of cable while still closed.
Cable off-cuts remain in the FCS. After unclamping the FCS, the off cuts can be removed.
Insert cores into the connector ac-cording to color coding, press the interlock down and tighten the strain relief screw.
PB FC RS485 Plug 180 pre-assembled PB FC M12 Plug PRO pre-assembled
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PROFIBUS – system overview14
PROFIBUS – system overviewSpliTConnect for PROFIBUS PA
SpliTConnect for fieldbus systems is used for constructing fieldbus segments as per IEC 61158-2 (e.g. PROFIBUS PA) with field device interface points.
The bus cable is easy to assemble thanks to the FastConnect system (FastConnect stripping tool, FC process cable compli-ant with IEC 61158-2).
The FC Process Cable is stripped as with FastConnect. Addi-tional grounding of the SpliTConnect Tap can be implemented using a contacting screw.
The terminal devices can be connected using the FC Process Cable in accordance with IEC 61158-2 or the SpliTConnect M12 Outlet/M12 Jack. The SpliTConnect Coupler can be used to construct a PROFIBUS PA hub by connecting SpliTConnect Taps in series.
By replacing the contacting screw with the SpliTConnect Ter-minator, the SpliTConnect Tap can be used as a bus terminat-ing element.
Advantages of SpliTConnect
■ The connection times of terminals are reduced by fast and easy removal of the outer sheath and braided shield in one operation
■ Simple assembly operations thanks to preset FC stripping tool
■ Connection of the terminal device is facilitated by use of the FastConnect system
■ Widely diverse uses possible thanks to the modular SpliTConnect system
■ Reduction in number of types and parts thanks to uniform connection system for PROFIBUS PA
SpliTConnect Tap and Terminator SpliTConnect Coupler
SpliTConnect M12 Outlet SpliTConnect M12 Jack
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FastConnect for optical bus cables
FastConnect for glass fiber-optic cables
• For the FastConnect FOC system, fiber-optic cables with glass core (62.5/200/230) are offered. They are suitable for easy assembly in the field;FC glass FOC: Duplex cable for fiber-optic networks indoors and outdoors
• FastConnect glass fiber-optic cables are assembled on-site using the FC FO termination kit. The termination kit per-mits the stripping and the "cleaving" of the fiber in the as-sembled connector.
• FastConnect SC and FastConnect BFOC connectors are available for the assembly of glass fiber-optic cables
Assembly with FastConnect for glass fiber-optic cables
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Passive network components16
Passive network componentsElectrical bus cables
The following applies for all PROFIBUS connecting cables:
• Due to the double shielding, they are particularly suitable for laying in industrial environments subject to electromag-netic interference.
• A consistent grounding concept can be implemented via the outer sheath and the ground terminals of the bus ter-minal.
• The printed meter marks simplify assembly.
Cable type Designation Features Fields of application
For the construction of PROFIBUS net-works, the following different types of silicon-free cable are offered for the different applications:
Bus cables with FastConnect technology
Quick and easy connector assembly with the aid of the stripping tool. Shielded twisted-pair cables con-structed with radial sym-metry.
PROFIBUSFC standard cable GP
■ Standard cable for universal applications
FC robust cable ■ Special cable for chemically and me-chanically demanding environments
FC food cable ■ Special cable for the food and bever-ages industry
FC ground cable ■ Special cable for routing underground
FC flexible cable ■ Special cable for use in cable carriers
FC trailing cable ■ Trailing cable for moving machine parts (stranded)
FC FRNC cable GP ■ Halogen-free and flame-retardant cable
FC process cable GP ■ Bus cable for fieldbus systems compliant with IEC 61158-2 (hazardous and non-hazardous areas)
Bus cables without FastConnect technology
Shielded, twisted-pair cable with circular cross-section; sold by the meter
PROFIBUSFestoon cable GP
■ Special cable for festoon suspension
Torsion cable ■ Special cable for use on machine parts where the cable is subject to tor-sion (stranded)
ECOFAST hybrid cable GP ■ Hybrid cable for data transmission and voltage supply to ECOFAST sta-tions (stranded)
SIENOPYR marine cable ■ Halogen-free, tread-resistant, flame-retardant and marine approved cable for permanent laying in ships and off-shore installations
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Passive network components 17
1) For special lengths with 180° or 90° cable outlet, seehttp://support.automation.siemens.com/ww/view/en/26999294
Cable type Designation Features Fields of application
Connecting cables
PROFIBUSconnecting cable 830-1T
Twisted-pair conductors (cores of stranded copper) with a braided shield and a 9-pin sub D connector at each end. Both ends of the cable are terminated with a resistor combination (not switched).
The PROFIBUS connecting cable 830-1T can be used to establish the connection between an electrical PROFIBUS inter-face and a PROFIBUS station (OLM, OBT and end station) at up to 12 Mbit/s.
PROFIBUSconnecting cable 830-2
PROFIBUS standard bus ca-ble pre-assembled with two 9-pin connectors (angled at 90°). One con-nector of the pre-assem-bled connecting cable is equipped with a program-ming device interface.
The connecting cable 830-2 is used for connecting PROFIBUS stations (e.g. HMI) to PLCs at transmission rates of up to 12 Mbit/s.
PROFIBUSM12 connecting cable 1)
Pre-assembled connecting cable (PROFIBUS FC Trailing Cable) with two 5-pin M12 plugs/sockets
The PROFIBUS M12 connecting cable is used for connecting PROFIBUS stations (e.g. SIMATIC ET 200) with IP65 protec-tion
7/8" connecting cable 1) Pre-assembled connecting cable with two 5-pin 7/8" plugs/sockets
The 7/8" connecting cable is used for supplying energy to PROFIBUS stations (e.g. SIMATIC ET 200) with IP65 protec-tion
Hybrid Hybrid cable with two energy cores (1.5 mm²), sold by the meter
The hybrid cable is used for supplying data and energy to the ET 200pro
PROFIBUS hybrid standard cable GP
Cable versions:
■ Standard cable for universal applica-tions
PROFIBUShybrid robust cable
■ Rugged, trailing-type and weld spat-ter-proof hybrid cable, e.g. for use in welding cells
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Passive network components18
Passive network componentsOptical bus cables
Cable type Designation Features Fields of application
Fiber-optic cable with FastConnect technology
Glass fiber with green outer sheath, sold by the meter
Laying in indoor and outdoor areas
FC FO Standard Cable GP (62.5/200/230)
Cable versions:■ Robust round cable for permanent
installation
FC FO trailing cable (62.5/200/230)
■ Robust round cable for use in trailing cables and moving applications
Fiber-optic cable without FastConnect technology
Glass fiber, sold by the me-ter or pre-assembled with 4 BFOC or SC connectors
Laying in indoor and outdoor areas
FO Standard Cable GP (50/125/1400)
Cable versions:■ Rugged standard cable
for universal applications
FO Ground Cable(50/125/1400)
■ Cable protected against the ingress of water lengthwise and transversely for installation outdoors; with non-me-tallic rodent protection; underground laying possible
FO Trailing Cable GP (50/125/1400)FO Trailing Cable (50/125/1400)
■ Cable for use in cable carriers
SIENOPYR marine-duplex fiber-optic cable (62.5/125)
■ Halogen-free, tread-resistant, flame-retardant and marine-approved cable for laying in ships and offshore units
FO robust cable GP (4E9/125/900)
■ Cable for use with large distances (single-mode, up to 15 km), with rodent protection
FO robust cable GP (50/125/900)
■ Cable for indoor and outdoor use, with rodent protection
ECOFAST fiber-optic hybrid cable (DESINA-compatible)
Sold by the meter or pre-assembled with DESINA connectors
Hybrid cable for data transmission and voltage supply
PROFIBUS plastic fiber-optic
Plastic, PCF fiber-optic ca-ble; sold by the meter or pre-assembled with Simplex connectors
Plastic and PCF fiber-optic cables are used for the construction of optical PROFIBUS DP networks in indoor appli-cations.
Duplex core ■ Up to 80 m with low mechanical loads, e.g. laboratory structures
Standard cable ■ Up to 50 m, with Kevlar tension elements
PROFIBUS PCF plastic fiber optic standard cable
■ Up to 400 m, with Kevlar tension elements
Standard cable GP 200/230Trailing cable 200/230 Trailing cable GP 200/230
■ Up to 300 m, with Kevlar tension elements
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Passive network components 19
Active network componentsElectrical network
Bus connector
The RS 485 bus connectors for PROFIBUS are used for connect-ing a PROFIBUS station or a PROFIBUS network component to the bus cable for PROFIBUS.There are different versions of the bus connectors in sub D, RJ45 or M12 connection technology that are optimized for the devices to be connected.
Bus terminals
The PROFIBUS bus terminals enable connection of a bus node to a PROFIBUS network.
Different versions are available: • Up to 1.5 Mbit/s: RS 485 bus terminal• Up to 12 Mbit/s: 12M bus terminal
The bus terminals have a prepared device connection for PROFIBUS stations. Stations are connected to PROFIBUS net-works by simply connecting sub D connectors to the spur line. Multi-point connections can be implemented by directly lining up several bus terminals (up to 32 stations per segment) at bus terminal 12M.
Active terminating element
The active RS 485 terminating resistor is used to terminate bus segments. Power supply is independent of the bus stations. Separately from the other I/O components, the terminating re-sistor is supplied with a permanent voltage or with a voltage switched from the I/O. By terminating the bus system, the sta-tions (e.g. ET 200M/S) can be freely connected and discon-nected without malfunctions.
Repeater RS 485
The RS 485 repeater with IP20 connects two PROFIBUS or MPI bus segments in RS 485 technology with up to 32 stations, in-cluding repeaters. It enables transfer rates from 9.6 Kbit/s to 12 Mbit/s (including 45.45 Kbit/s for PROFIBUS PA).
The repeater is used for:• Increasing the number of stations (up to 127) and expan-
sion• Galvanic isolation of segments• Regeneration of the signals in amplitude and time
PROFIBUS bus connector PROFIBUS FC M12 Plug PRO
PROFIBUS bus terminal Active terminating element
Repeater RS 485
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Active network components20
Active network componentsElectrical network
Diagnostics repeater
STEP 7 or COM PROFIBUS prompts the diagnostics repeater to determine the topology of the bus system and saves it in the internal diagnostics memory.
If a fault occurs, the repeater automatically transmits a stan-dard diagnostic message to the bus master with the following information:
• Affected segment• Fault location (e.g. between station X and Y)• Distance of the fault location from station X or Y as well as
from the repeater in meters• Type of fault
The following faults are diagnosed:
• Break in data lines A, B• Data-line-to-shield short circuit• Bus terminating resistor missing
Sporadic errors are also detected. The error messages are displayed graphically in STEP 7. They are completely integrated into the SIMATIC system diagnostics (e.g. overview diagnostics, "Report system error" function).
Power Rail Booster
The Power Rail Booster enables a PROFIBUS DP connection via contact conductors as used, for example, on suspended monorail conveyors or high-bay storage and retrieval systems. The diverse PROFIBUS DP system capabilities, such as diagnos-tics and PROFIsafe safety engineering over the bus, can con-tinue to be used.
Diagnostics repeater Power Rail Booster
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Active network components 21
Optical network
Optical Link Module OLM
With the PROFIBUS OLM (Optical Link Modules), optical PROFIBUS networks can be established in linear, star and re-dundant ring topologies. The transfer rate of a fiber-optic line is independent of the distance and can be up to 12 Mbit/s.
Possible applications for OLMs include:• System buses based on PROFIBUS• Networking between buildings using glass fiber-optic cable• Mixed networks with electrical and optical segments• Networks covering a wide area
(road tunnels, traffic control systems)• Networks with high availability requirements
(redundant ring networks)• OLM/G12-EEC for outdoor use at temperatures as low as
-20 °C
OBT optical bus terminal
The OBT (Optical Bus Terminal) is used to connect a PROFIBUS DP station without integral optical interface or an existing RS 485 bus segment to an optical line. It thus opens up the benefits of optical data transfer for existing DP devices or net-work segments in combination with devices possessing an in-tegral optical interface (e.g. ET 200S FO).
The OBT is also used as the "socket outlet" for connecting mo-bile devices (e.g. programming devices) without interrupting the bus. The PROFIBUS DP station is connected to the RS 485 interface of the OBT via a cable terminated at both ends, e.g. connect-ing cable 830-1T. The OBT is integrated into the optical line us-ing two optical interfaces.
The following optical transmission media can be connected to the OBT:
• Plastic fiber-optic cablepre-assembled with 2 × 2 Simplex connectors, max. 50 m
• PCF fiber-optic cablepre-assembled with 2 × 2 Simplex connectors, max. 300 m.
Benefits
■ Automatic detection of all PROFIBUS data rates:9.6 Kbit/s to 12 Mbit/s including 45.45 Kbit/s (PROFIBUS PA)
■ High availability due to media redundancy
■ The distance between two OLMs in the redundant ring is only limited by the optical range of the mod-ules
■ RS 485 interface with segment capability (sub D socket)
■ Unrestricted multi-master operation:Expanded segmentation functions for localization of faults on fiber-optic and RS 485 segments
■ Fast localization of faults:– Indication of module status through floating
signaling contact– Checking the fiber-optic cable route quality:
Measurement output for optical receiver for log-ging and validity checking of the fiber-optic path attenuation with a voltmeter
– Signaling of the fault at its location of origin, no indication of secondary faults
■ High cascading depth: Line and redundant ring up to 124 OLM (only limited by monitoring times)
■ Large range due to use of glass fiber-optic cables in lengths of up to 15 km
PROFIBUS OLM PROFIBUS OBT
Benefits
■ Existing devices with electrical interface can be con-nected to new optical networks, as can existing bus segments
■ Low-cost solution for simple optical networking
■ Time savings thanks to simple and fast assembly of the fiber-optic cable connectors directly on-site.
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Network transitions22
Network transitions
Network transitions between the bus systems
S7-1200
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Network transitions 23
Network transitions between one bus system and another are implemented using links, PLCs or PCs.
In the case of PLCs or IPCs, this can take place via integrated interfaces and communications processors (CPs). Links pass the data through from one network to another without addi-tional links.
Links are independent components that form the seamless transition between the various bus systems, e.g. between Industrial Ethernet and PROFIBUS. For example, HMI systems can gain easy access from Industrial Ethernet to field devices on the PROFIBUS or on the AS-Interface.
This enables implementation of vertical integration from the control level to the field level.
The following links are available:
• IE/PB Link PN IOfor the transition from Industrial Ethernet to PROFIBUS
• IWLAN/PB Link PN IOfor the transition from IWLAN to PROFIBUS
• DP/AS-i LINK Advanced, DP/AS-i F LINK and DP/AS Interface Link 20E for the transition from PROFIBUS to AS-Interface
The proxy concept simplifies integration of existing fieldbus systems with high transparency.
On Industrial Ethernet, the proxy represents one or more field-bus devices (e.g. on PROFIBUS). It ensures transparent conver-sion of the communication between the networks (no tunnel-ing of the protocols), and forwards the cyclic data, for exam-ple, to the fieldbus devices.
As PROFIBUS master, the proxy coordinates data exchange be-tween the PROFIBUS stations. At the same time, it is an Ethernet station with PROFINET communication. Proxies can be implemented as controllers or purely as network transi-tions. The same principle is applied when integrating AS-Interface systems.
As well as wired proxies on Industrial Ethernet, SIMATIC NET also offers proxies with Industrial Wireless LAN connection.
IWLAN/PB Link PN IO IE/PB Link PN IO
DP/AS-i LINK Advanced DP/AS-Interface Link 20E
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Communication for SIMATIC S724
Communication for SIMATIC S7Fast fieldbus communication with PROFIBUS
Effectiveness and efficiency are essential in the case of solu-tion concepts for plant components of automation tasks. This means that very high demands are also imposed on the com-munication performance with regard to data rates.
Thanks to their protocol preprocessing, communications pro-cessors maintain a constant data throughput. At a stable high level, they offer fast response times and rule out any fluctua-tions in communication performance.
Programmable logic controllers (PLCs) are of key importance in the world of automation. And communication forms the nerve center in this respect. Very good diagnostics options allow a fast response in the event of a fault.
Communication modules are available for every performance range of the S7 PLCs for connecting the SIMATIC S7 to PROFIBUS.
They provide advantages such as:
• Openness in accordance with international standards (IEC 61158/ 61784) so that different components can work together
• Ruggednessfor use in harsh industrial environments and over a wide temperature range
• Certificationfor use in ships or offshore units based on their shipbuild-ing certification (ABS)
Communication modules for SIMATIC S7-1200
• CM 1243-5 (DP master)• CM 1242-5 (DP slave)
The PROFIBUS DP master CM 1243-5 can communicate with other CPUs, with PGs, with HMI devices, or with PROFIBUS DP slaves (e.g. ET 200, SINAMICS). A maximum of 16 DP slaves can be connected as field devices.With the CM 1242-5 as an intelligent DP slave, the SIMATIC S7-1200 can communicate with every DP master. Both modules offer a low-cost communication solution for a wide range of applications.
Communications processors for SIMATIC S7-300 and S7-400
CPs with standard functions and CPs with enhanced functions are available for interfacing S7-300, the modular controller for innovative solutions in the manufacturing industry and S7-400, the power controller for the manufacturing and pro-cess industries. All CPs offload the CPU of communication tasks, require only a few resources there, and allow additional connections. They permit appropriate integration in PROFIBUS and also provide the connection to the next higher automa-tion level.
CPs with standard functionsCP 342-5 and CP 443-5 Extended provide fast data transmis-sion even with large data quantities. S7 communication and SEND/RECEIVE open communication are possible. Optimization of applications and a host of possible applications are possible thanks to active transmission of data. Modules can be replaced without using a PG. The CPs allow e.g.
• Enhanced diagnostics for fast response in the event of a fault• Communication with SIMATIC S5• Integration in a vendor-independent automation network• Time tagging of distributed process signals
PROFIBUS DP master CM 1243-5 PROFIBUS DP slave CM 1242-5 CP 342-5/CP 342-5 FO for S7-300 CP 443-5 for S7-400
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Communication for SIMATIC S7 25
Communications processors for SIMATIC S7 modular embedded controller
PROFIBUS can be used in the environment of embedded PC systems together with SIMATIC S7 modular embedded con-troller or SIMATIC Microbox.
The PCI-104 interface card CP 5603 with its own microproces-sor is available for connecting embedded systems with PC/104Plus or PCI-104 interface to PROFIBUS at up to 12 Mbit/s.
PROFIBUS communication for SIMATIC S7
Appropriate OPC servers and configuring tools are included in the scope of supply of the communication software
S7-400
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_501
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S7 modular Embedded Controller
S7-1200S7-300
• CM 1242-5 (DP-Slave)• CM 1243-5 (DP-Master)
• CP 342-5• CP 342-5 FO
• CP 5603• CP 443-5 Extended
SoftwareSTEP 7 V5.5
SoftwareSTEP 7 V5.5
Software STEP 7 Professional V11.0
(TIA Portal)SoftwareSTEP 7
Basic V11(TIA Portal)
PROFIBUS
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Communication for SIMATIC S726
Communication for SIMATIC S7Fast fieldbus communication with PROFIBUS
One software for all tasksComprehensive diagnostics are provided by the STEP 7 engi-neering software, including operating status of the module, general diagnostics and statistics functions, connection diag-nostics, and diagnostics buffer.
SIMATIC STEP 7 V11 is based on the Totally Integrated Automation Portal as the new central engineering framework (TIA Portal), and this allows users to find a uniform, efficient and intuitive solution for all automation tasks. TIA Portal provides the integrated work-ing environment for IA and DT engineering software
• SIMATIC STEP 7 Basic V11.0 (TIA Portal) is the engineering system, including SIMATIC WinCC Basic, for programming SIMATIC S7-1200 PLCs and the corresponding communica-tion components.
• SIMATIC STEP 7 Professional V11.0 (includes SIMATIC STEP 7 Basic V11.0) is the simple-to-use, uniform engineer-ing system for the current SIMATIC controllers S7-1200, S7-300, S7-400, WinAC and the corresponding communi-cation components. Configuration of the SIMATIC S7-300/400 PLCs can still be carried out with STEP 7 V5.5.
Totally Integrated Automation Portal (TIA Portal)
Benefits
CM 1242-5
■ As a DP slave, the SIMATIC S7-1200 permits communication with any DP master
■ Low-cost communication solution for many applications
CM 1243-5
■ Connection of I/O to the S7-1200 over PROFIBUS
CP 342-5
■ Expansion of the process I/O of SIMATIC S7-300 using several PROFIBUS interfaces
■ Use in the field as DP-V0 master or DP-V0 slave
■ Use in the cell area with cross-network programming device/operator panel communication through S7 routing
■ Extensive operator control and monitoring thanks to multiplex function with OP communication
■ Flexible use of the process I/O by means of dynamic activation of DP slaves
CP 443-5 Extended
■ Expansion of the process I/O of SIMATIC S7-400 using several PROFIBUS interfaces
■ Use in the field as DPV1 master with data set routing
■ Use in the cell area with cross-network programming device/operator panel communication through S7 routing
■ Time synchronization
■ Increased plant availability thanks to redundant con-nection of the process I/O (e.g. ET 200M) in the SIMATIC S7-400 H system.
■ Suitable for closed-loop control tasks thanks to SYNC/FREEZE and equidistant bus cycle
CP 5603 for SIMATIC S7 modular embedded controller
■ DP slave connection
■ High performance via direct dual port RAM access
■ Event and filter mechanism for reducing the load on the host CPU
■ Multiprotocol operation and parallel operation of up to three CPs
■ Use for motion control applications due to support of equidistant mode
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Communication for SIMATIC S7 27
CPs/CMs for SIMATIC S7: Overview of functions
Function overview for SIMATIC S7
PROFIBUS configuration for SIMATIC and PG/PC/IPC
PROFIBUS configuration for SIMATIC S7-1200
Hardware PROFIBUS DP PG/OP S7 communicationOpen
commu ni-cation
Time
DP masterClass 1
DP masterClass 2
DP slave Standard system
High-availability communi-cation
Send/Receive1)
Sending stations
Receiving stations
S7-1200 CM 1243-5CM 1242-5
• •
• •SIMATIC S7-300 CP 342-5/
CP 342-5 FO • • • • • •SIMATIC S7-400 CP 443-5 Extended • • • • • • • •
G_I
K10
_XX
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98
SIMATIC S7mEC CP 5603 • • • • • •1) SDA and SDN services of PROFIBUS Layer 2 (FDL) • suitable
not applicable
S7-400 withCP 443-5 Extended(DP master)
S7-300 with CP 342-5(DP master)
PC with CP 5613 A2/ CP 5623and DP Base(DP master)
PG with STEP 7/ STEP 5 and CP 5711
Third-party device
S5 withIM 308-C
SIMATIC S7-1200 with CM 1242-5
SIMATIC S7-1200 with CM 1243-5
G_I
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07
ET 200S
PROFIBUS DP
Operator Control & Monitoring
SIMATIC S7-1200 with CM 1243-5
G_I
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05
PROFIBUS
PG/PC/IPC SINAMICS ET 200S
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Communication for PG/PC/IPC28
Communication for PG/PC/IPCCPs for PG/PC/IPC
For the implementation of flexible production, PCs and pro-gramming devices (PGs) are becoming increasingly important in the industrial sector, in addition to programmable control-lers.
Thanks to their flexible programming capability, the produc-tion system can be quickly adapted to the automation task.
With powerful communication structures, automation proj-ects today can be implemented economically and with the necessary flexibility.
PC as an element of communication
The PC assumes an important role in industrial communica-tion. Combined with real-time applications, such as in a Windows environment, it forms an ideal basis for visualization (e.g. WinCC).
Together with SoftControl software the PC handles communi-cations tasks that could only previously be solved using a pro-grammable controller.
Note:The necessary configuration tools for the SIMATIC NET communications processors for PGs/PCs are included in all software packages. The software that runs under Windows can be found on the SIMATIC NET CD for Windows operating systems, including the associated manuals in PDF format and comprehensive additional information on SIMATIC NET products and communication.
Communications processors for PG/PC/IPC
Benefits
■ CPs for PCI, PCIe, PCMCIA, PCI 104 format or with USB port
■ They offer flexibility depending on the resource requirements in the PC
■ CPs with or without an internal microprocessor
■ Simple integration into the system environment and office applications using open and standardized interfaces, e.g. with the OPC server.
You will find software for the PC products running under Windowswith the corresponding authorization diskettes on the SIMATIC NET software CD.Development Kits are available for use in various operating system environments (e.g. for CP 5613 A2 or CP 5614 A2).As a rule, the necessary configuration tools are included in the software packages.Manuals in PDF format and extensive supplementary information on SIMATIC NET products and communication can be found in the SIMATIC NET Manual Collection which is enclosed with the software products.
CPs without an internal microprocessor
CPs with an internal microprocessor
G_I
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84
CP 5512(PC-Card, CardBus)
CP 5613 A2 (PCI)CP 5623(PCIe)
CP 5611 A2 (PCI)CP 5621 (PCIe)
CP 5614 A2 (PCI)CP 5624(PCIe)
SIMATIC NETManual Collection
Software Hardware
CP 5711(USB V2.0)
CP 5603
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Communication for PG/PC/IPC 29
CPs with an internal microprocessor
The CPs with their own microprocessor are PCI cards and per-mit the connection of PCs and SIMATIC PGs/PCs to PROFIBUS at up to 12 Mbit/s. This means that control tasks are provided with high-performance support on the PC (PC-based control, numeric control, robot control).
These CPs can be used as:DP master and DP slave:• CP 5614 A2 (PCI 32-bit) • CP 5624 (PCIe x1)
DP master or DP slave:• CP 5603 (PCI-104) • CP 5613 A2 (PCI 32-bit) • CP 5623 (PCIe x1)
In connection with the corresponding software, the CPs sup-port the following communication services:
• PROFIBUS DP master Class 1 and 2 or DP slave according to IEC 61158/61784
• PG/OP communication with STEP 5 or STEP 7• S7 communication with S7-5613 software package• Open communication (SEND/RECEIVE) based on the FDL
interface
System connection for PG/PC/IPC
Benefits
■ Fast access to process data by means of direct access to the dual port RAM of the hardware
■ Saving of slots through parallel operation as DP mas-ter and DP slave (CP 5614 A2/CP 5624)
■ High computing performance in the PG/PC; reduces workload of host CPU by preprocessing the communication on the hardware
■ Use of different operating system environments; driver as source code for porting to the operating system environment
■ Use also in motion control applications; real-time capable data exchange through constant bus cycle time
■ Preventive maintenance measures (CP 5623/CP 5624); deriving of measures by evaluating system runtime and ambient temperature
System Hardware Software packages
Description
SIMATIC IPC/PG
CP 5603 (PCI-104)
CP 5613 A2(PCI 32-bit)
CP 5614 A2(PCI 32-bit)
CP 5623 (PCIe x1)
CP 5624(PCIe x1)
DP-Base;DP-5613S7-5613
For control application
For multiprotocol; more than 8 stations, several CPs in one PC
CP 5603 CP 5623/CP 5613 A2
CP 5624/CP 5614 A2
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Communication for PG/PC/IPC30
Communication for PG/PC/IPCCPs without an internal microprocessor
The CPs without their own microprocessor permit the connec-tion of SIMATIC PGs/PCs and PCs to PROFIBUS and to the mul-tipoint interface (MPI) of the SIMATIC S7.
They can be used as a DP master or DP slave:
• CP 5512 (CardBus 32-bit) • CP 5611 A2 (PCI 32-bit)• CP 5621 (PCIe x1)• CP 5711 (USB V2.0)
In connection with the corresponding software, the CPs sup-port the following communication services:
• PROFIBUS DP master Class 1 and 2 according to IEC 61158/61784 with SOFTNET-DP software package
• PROFIBUS DP slave with SOFTNET-DP Slave software package
• PG/OP communication with STEP 7• S7 communication with SOFTNET-S7 software package• Open communication (SEND/RECEIVE) on basis of the
FDL interface with SOFTNET-DP or SOFTNET-S7 software package
Communication for PG/IPC with SOFTNET for PROFIBUS
Benefits
■ Portability and flexibility; Connection for portable PCs, e.g. for diagnostics and commissioning
■ Easy installation and commissioning due to plug & play technology
■ Economical PROFIBUS controllers and device solutions
System Hardware Software packages
Description
SIMATIC IPC/PG/PC
CP 5512 (CardBus 32-bit)
CP 5611 A2 (PCI 32-bit)
CP 5621 (PCIe x1)
CP 5711 (USB V2.0)
SOFTNET-S7
SOFTNET-DP
SOFTNET-DP slave
STEP 7
Monoprotocol;up to 8 stations
For parameterizing the existing plant with SIMATIC S7;for configuring the S7-CPs
CP 5512 CP 5621
CP 5611 A2 CP 5711
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Communication for PG/PC/IPC 31
OPC (Openness, Productivity & Collaboration)
System Integration with OPC Server
OPC is a standardized, open, vendor-independent interface that is widely used in automation.
A distinction is currently made between classical OPC and OPC UA, the systematic further development of the former. OPC UA provides additional advantages, e.g. security. Migra-tion from the classical OPC to the new standard is simple. The SIMATIC NET OPC servers offer both interfaces for SIMATIC S7 and PROFINET.
As a rule, OPC communication consists of a server and one or several clients. These clients can be located on the same PC or also on other PCs in the Ethernet network.
OPC servers are available for a wide variety of protocols, such as S7 communication, PROFINET and SNMP.
OPC servers from SIMATIC NET have the following functions:
• Connection of automation solutions of various manufac-turers to SIMATIC PLCs, field devices and Ethernet network components
• Servers for OPC DA, OPC DA-XML and OPC A&E-capable clients
• Configuration with STEP 7 or alternatively in free NCM PC• Programming interface for the OPC server via the Custom
Interface (C++) and "Automation Interface" (VB)• Optimized communication between OPC client and server
by grouping of variables (items)• Application examples and documentation
OPC XML DA as Web service
SIMATIC S5 (SEND/RECEIVE only)
SNMP OPC serverPN IO OPC serverS/R OPC server
DP OPC server FMS OPC server
DP protocol FMS protocol
S7 OPC server
S7 communicationOpen communication (SEND/RECEIVE)
PC/Windows PC
SIMATIC NETOPC-Scout
WinCCOPC-Client
Microsoft OfficeOPC-Client
OPC XMLWebclient
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00
InternetIntranet
Industrial Ethernet
PROFINET
S7-400
S7-300
SIMATIC S5
ET 200pro
PROFIBUS
SNMPPROFINET
COM/DCOMOPC UA
PC
PC
SIMATIC S7-1200
S7-1200
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Communication for PG/PC/IPC32
Communication for PG/PC/IPCOPC (Openness, Productivity & Collaboration) / CPs for PG/PC/IPC: Overview of functions
OPC server for PROFIBUS:
S7 OPC server The S7 OPC server permits communication with SIMATIC S7-1200/300/400 systems via the S7 protocol and with SIMATIC S5 systems via the SEND/RECEIVE protocol.
DP OPC server The DP OPC server permits access to process and diagnostics data of the distributed IO.
OPC servers for Industrial Ethernet and PROFINET:
S7 OPC server The S7 OPC server permits communication with SIMATIC S7-1200/300/400 systems via the S7 protocol and with SIMATIC S5 systems via SEND/RECEIVE.
PN IO OPC server The PN IO OPC server permits communication with the PROFINET IO devices via the PROFINET protocol. This means that existing installations can also be expanded with the PROFINET functionality.
SNMP OPC serverThe SNMP OPC server permits the diagnosis and parameteriza-tion of any Ethernet devices, such as switches, that have SNMP functionality (Simple Network Management Protocol). SNMP is an open and widely used protocol for the administra-tion of TCP/IP networks. Products with SNMP functionality have an "SNMP agent" that makes information available in a structured form: www.siemens.com/snmp-opc-server
Overview of functions for PG/PC/IPC
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r ope
ratin
g sy
stem
s
DP
Mas
ter C
lass
1
DP
Mas
ter C
lass
2
DP
sla
ve
Rea
d
Writ
e
Info
/Rep
ort
CP 5603(PCI-104)
CP 5613 A2CP 5613 FOCP 5614 A2 (PCI 32 Bit)
CP 5623CP 5624(PCIe x1)
CP with DP-Base 1) 4) ● ● ● ● ● ● ●2) ● ●
DP-5613 4) ● ● ● ● ● ● ● ●
S7-5613 ● ● ● ● ● ● ●
FMS-5613 ● ● ● ● ● ● ● ● ●
DK-5613 ●6) ●6) ●6) ●6) ● ●2)
CP 5611 A2 (PCI 32 Bit)
CP 5621(PCIe x1)
CP 5512 (CardBus 32 Bit)
CP 5711(USB V2.0)
SOFTNET-DP ● ● ● ● ●2)3) ●2)3) ●
SOFTNET-DP Slave ● ● ● ● ●2)
SOFTNET-S7 ● ● ● ● ● ● ●
STEP 7 ● ● ● ●
You can find more information on the Internethttp://www.siemens.com.simatic-net/ik-infoIf you have questions on LINUX projectsplease contact I&SE-mail: [email protected]
1) Included in scope of supply of the hardware2) DP master and DP slaves cannot be operated simultaneously3) Master Class 1 and Master Class 2 cannot be operated simultaneously on one CP4) DP-Base and DP-5613 cannot be operated simultaneously5) DP master and DP slave only possible with CP 5614/CP 5624 6) With porting via DK-56137) SEND/RECEIVE based on the FDL interface
on SIMATIC NET- CD Edition 2008
● suitable
not applicable
BR_Netzloesungen_PROFIBUS_EN.book Seite 32 Mittwoch, 23. Februar 2011 11:22 11
© Siemens AG 2011
Connection options 33
Connection options Electrical and optical networking with different network components
Typical connections for electrical networking
Typical connection for electrical networking with PROFIBUS FastConnect RS 485 bus connector
PROFIBUS modulee.g. CP 5613 A2
PROFIBUS FCBus connectorRS 485 plug 180
12M bus terminalFor loop throughof bus nodesto PROFIBUS
PROFIBUS FCBus cable
PROFIBUS FCBus cable
G_I
K10_
XX
500
55
PROFIBUS FCBus connectorRS 485
G_I
K10_
XX
5017
0
SIMATIC S7-300
PROFIBUS FCStandard Cable
CP 342-5
BR_Netzloesungen_PROFIBUS_EN.book Seite 33 Mittwoch, 23. Februar 2011 11:22 11
© Siemens AG 2011
Connection options34
Connection options Electrical and optical networking with different network components
Typical connection for optical networking with PROFIBUS OLM
Typical connection for optical networking Typical connection for optical networkingwith plastic fiber-optic cable and Simplex connector with fiber-optic cable and BFOC connector
Typical connection for an intrinsically-safe network
PROFIBUS modulee.g. CP 5613 A2
PROFIBUS FCBus connectorRS 485 plug 180
PROFIBUS FCRS 485 bus connector
Preassembledglass FOC
G_I
K10
_X
X 5
00
56
PROFIBUS FCStandard Cable
PROFIBUS OLM
Fiber-optic cable with BFOC connector
G_I
K10
_X
X 5
00
14
OLMOLM
DP/PA coupler Coupler
FC ProcessCable
G_I
K10
_X
X 5
00
57
TAP TAP TAP
PROFIBUS PA
SITRANS P SITRANS F SITRANS P
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PROFIBUS 35
PROFIBUS
Technology components
ASICs for PROFIBUS allow manufacturers to integrate a PROFIBUS interface into their devices and systems.
ASICs enable, for example, the short response times on PROFIBUS DP that are required at transfer rates of up to 12 Mbit/s.
Different ASICs and connections are available for the different functional requirements such as master devices, or simple or intelligent slaves.
Advantages of the PROFIBUS components at a glance
■ Integrated use in factory and process automation (PROFIBUS PA)
■ Problem-free connection of components from different vendors, standardized in accordance with IEC 61158/61784
■ Investment security due to compatible developments
■ High degree of investment protection: existing sys-tems can be extended and integrated into new PROFINET systems
■ Connection to AS-Interface and IO-Link
Flexible use
■ Line, tree and ring topologies
■ Configuration, commissioning, and troubleshooting can be carried out from any location. This results in user-defined communication relation-ships that are very versatile, simple to implement, and easy to change.
■ High availability through ring redundancy with OLM
■ WLAN interfacing of PROFIBUS to PROFINET
■ Fail-safe communication with PROFIsafe
Industrial compatibility
■ Rugged design
■ Modular design for standard rail mounting
Diagnostics with network components
■ Fast fault localization by means of signaling con-tact, LEDs, measuring sockets, and test devices
■ Continuous monitoring of network components through a simple and effective signaling concept
Permanently secure and quick-assembly plug-in connectors
■ Fast assembly and startup on site with the help of the FastConnect wiring system
■ Plug-in connectors for degree of protection IP20 and IP65
■ Different bus cables for different applications
■ Time savings when commissioning thanks to pre-assembled cables
■ Fiber-optic networking (plastic/glass) for short and long distances
BR_Netzloesungen_PROFIBUS_EN.book Seite 35 Mittwoch, 23. Februar 2011 11:22 11
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The information provided in this brochure contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice.All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights ofthe owners.
Get more information
SIMATIC NET:www.siemens.com/automation/simatic-net
Service and Support:www.siemens.com/automation/service&support
SIMATIC contacts:www.siemens.com/automation/partner
Information material available for downloading:www.siemens.com/automation/infocenter
SIMATIC Guide Manuals:www.siemens.com/simatic-docu
Industry Mall for electronic ordering:www.siemens.com/industrymall
Siemens AGIndustry SectorSensors and CommunicationPostfach 484890026 NÜRNBERGGERMANY
Subject to change without prior noticeOrder No.: 6ZB5530-0AQ02-0BB43P.8301.48.02 / Dispo 26000BR 0211 3. ROT 36 EnPrinted in Germany © Siemens AG 2011
www.siemens.com/automation
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© Siemens AG 2011