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Transcript of Neodymium-Iron-Boron Magnets · PDF file (2/28) 003-02 / 20110524 / e331.fm • All...
• All specifications are subject to change without notice. • Conformity to RoHS Directive: This means that, in conformity with EU Directive 2002/95/EC, lead, cadmium, mercury, hexavalent chromium, and specific
bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications.
NEOREC series
Neodymium-Iron-Boron Magnets
Issue date: May 2011
Introduction.................................................................................. 1
Features/Applications.................................................................. 2
Br/HCJ Characteristics Distribution .............................................. 3
Irreversible Demagnetization Characteristics .............................. 5
Magnet Structures/Magnetic Characteristics/
Rust Prevention Treatments..................................................... 6
Demagnetization Curves/Magnetic Characteristics
NEOREC53B........................................................................... 8
NEOREC50H........................................................................... 9
NEOREC50B......................................................................... 10
NEOREC47B......................................................................... 11
NEOREC47H......................................................................... 12
NEOREC46HF....................................................................... 13
NEOREC46HG...................................................................... 14
NEOREC44H......................................................................... 15
NEOREC41H......................................................................... 16
NEOREC45SH ...................................................................... 17
NEOREC42SH ...................................................................... 18
NEOREC43SX....................................................................... 19
NEOREC40UH ...................................................................... 20
NEOREC38UH ...................................................................... 21
NEOREC40TH....................................................................... 22
NEOREC35UX ...................................................................... 23
NEOREC35NX ...................................................................... 24
NEOREC30EV....................................................................... 25
NEOREC42B......................................................................... 26
NEOREC40H......................................................................... 27
NEOREC37H......................................................................... 28
Conformity to RoHS Directive: This means that, in conformity with EU Directive 2002/95/EC, lead, cadmium, mercury, hexavalent chromium, and specific bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications.
NEOREC(NEODYMIUM-IRON-BORON) MAGNETS
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• All specifications are subject to change without notice.
Neodymium-Iron-Boron Magnets NEOREC Series
INTRODUCTION
In recent years, small, high-performance rare-earth magnets have been in increasing demand for use in electronics equipment.
In 1977, TDK commercialized a 2-17 type REC magnet, solving the problem of high cost, the main drawback with conventional samarium-
cobalt magnets. It not only achieved better cost-performance, its superior performance was appraised as being the highest in the world.
The NEOREC magnet is a new product, surpassing the REC magnet. The main raw materials are neodymium, a rare-earth element, iron
and boron. Its magnetic characteristics at the mass production level reach 49MGOe in maximum energy product(BH), achieving 50 to
80% high performance with 10% reduction in specific gravity compared with samarium-cobalt magnets.
Ideal for meeting miniaturization and weight reduction needs for VCMs and other equipment. TDK offers a selection of custom magnets in
any shapes and sizes to meet customers’ requirements.
TDK also provides a range of technical services, including design of NEOREC magnet-applied products. For further information, please
contact TDK or your nearest representatives.
• Development of this product was made under license granted for the use of proprietary techniques developed by Hitachi Metals, Ltd.
• Conformity to RoHS Directive: This means that, in conformity with EU Directive 2002/95/EC, lead, cadmium, mercury, hexavalent chromium, and specific bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications.
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• All specifications are subject to change without notice.
FEATURES/APPLICATIONS
FEATURES • Magnetic characteristics at the mass production level reach 49MGOe in maximum energy product(BH) max, achieving 50 to 80%
higher performance than rare-earth cobalt magnet.
• The specific gravity is 7.4g/cm3 more than 10% lower than that of rare-earth cobalt magnet. Ideal for meeting miniaturization and weight
reduction needs.
• Higher mechanical strength such as bending and tensile strength than rare-earth cobalt magnets, making handling easier than before.
• Since the main raw materials are neodymium and iron, both abundant resources, stable supply is assured.
APPLICATIONS Actuators for magnetic and optical disks, core-less motors, servomotors, stepping motors, MRI’s printers, sensors, magnetrons, klystrons,
magnetic bearings, magnetic couplings, etc.
DIFFRENCES BETWEEN NdFe-MAGNET AND SmCo-MAGNET
∗ C// is the value measured in the easy magnetization direction. C⊥ is the value measured in the vertical direction to the easy magnetization direction.
Item NdFe-magnet SmCo-magnet Composition Nd, Fe, B, and other additives Sm, Co, Fe, Cu, and other additives Manufacturing method Sintering Sintering Magnetic characteristics Maximum energy product (BH)max 28 to 49MGOe 16 to 32MGOe Residual flux density Br 10.3 to 13.0kG 8.2 to 11.6kG Intrinsic coercive force HCJ 11.0 to 25.0kOe 6.2 to 20.0kOe Recoil permeability 1.05 1.05 Reversible temperature coefficient of Br –0.11 to –0.13%/°C –0.03 to –0.04%/°C Temperature coefficient of HCJ –0.55 to –0.65%/°C –0.15 to –0.30%/°C Physical characteristics Curie temperature 320°C 800°C Density 7.3 to 7.5g/cm3 8.2 to 8.4g/cm3
Thermal expansion coefficient C//∗(0 to 100°C) 5.2× 10–6/°C 8× 10–6/°C C⊥ ∗(0 to 100°C) –0.8× 10–6/°C 11× 10–6/°C
Mechanical characteristics Deflection strength 25kg/mm2 15kg/mm2
Compressive strength 110kg/mm2 82kg/mm2
Tensile strength 7.5kg/mm2 3.6kg/mm2
Vickers hardness 550 to 650 500 to 550 Electric resistance 130× 10–6Ω cm 86× 10–6Ω cm
Required magnetizing field 25kOe min. 15kOe min.(SmCo5 system) 25kOe min.(Sm2Co27 system)
Resistance to cracking Solid, hard to break Brittle easily Resistance to rust Relatively easy to rust Relatively resistant to rust
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• All specifications are subject to change without notice.
Br/HCJ CHARACTERISTICS DISTRIBUTION
5 10 15 20 25 30
500
(kG)[T]
35 (kOe)
[kA/m]
15
14
13
12
11
10
9
8
7
6
1.5
1.4
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
30002500200015001000
R es
id ua
l f lu
x de
ns ity
B r
Intrinsic coercive force HCJ
NEOREC(Nd-Fe-B magnets)
Sm-Co magnets
CM(Nd-Fe-B Bonded magnets)
CM8BLH
CM8BL
CM11SHCM11UH
50B 47H50H
44H
46HF
46HG
42SH
45SH
38UH
40UH 40TH
43SX
32A 30
24
26
22
32AH
18
40H
37H
26A
47B
42B
Transverse magnetic field press
Axial magnetic field press
41H
53B
35UX 30EV
35NX
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TRANSVERSE MAGNETIC FIELD PRESS
AXIAL MAGNETIC FIELD PRESS
2500[kA/m]
35(kOe)10 15 20 25 30 10
11
15 (kG)
12
13
14
Intrinsic coercive force HCJ
R es
id ua
l f lu
x de
ns ity
B r
1000 1500 2000
53B
50H
44H
42SH
45SH
47B
50B
41H
35UX
38UH
43SX
47H
46HF
40UH
1.5 [T]
1.0
1.1
1.2
1.3
1.4
Pole piece Direction of
magnetic field
Under punch
Upper punch
Direction of pressed powder
Die
Magnetic powder
Magnetic field coil
• Block magnet(type) for pick up
SN • For automotive
actuator • For pager
• For FA’s motor
2500[kA/m]
35(kOe)10 15 20 25 30 10
11
15 (kG)
12
13
14
Intrins