Near North Alliance MaJIC Presentation Jun2012

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MaJICs Board of Directors

Chairman:

Lennard McGoey Ontario Power Generation

Vice Chairman:

Joshua Fuller Northern College

Directors:Mike Young Atomic Energy Canada Ltd.

Mohammad Jahazi Aerospace Research CanadaMark Burke Indalco/Lincoln Electric Canada

Peggy Lutecki Accounting Service

Peter MacLeanNorthern College Presidents representative

Stephane Ouillette Carriere Industries

Tom Van Loon Select Arc Industries

Treasurer:

Jane Blackwell

Secretary:

Jennifer Polson

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Office & Laboratory

MaJIC is located in Northern College

140 Government Road East, Kirkland Lake, Ontario P2N 3H7

Tel: 705 567 6411 Fax: 705 567 6303 Web: www.majic-ca.org

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http://www.majic-ca.org/http://www.majic-ca.org/http://www.majic-ca.org/http://www.majic-ca.org/


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Management & Professional Team

Don Dekker CET, CSTChief Executive Officer

Jennifer PolsonOffice Manager

Jack Pacey P.EngTechnical Advisor

Nick LaCarte IWTWelding Specialist

Co-op Interns Sara Van Roestel Derek Beaudry

Tim Colpitts

Welding Trade

Show Intern Tiffany Danis

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Vision

Expertise for safety and profit

MaJIC enhances public safety andcorporate profitability by offering

technologically-based companies

expertise in joining materials

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Services

MaJIC provides

materials testing

failure analysis

R & D

training services

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Industry Sectors Served Power Generation

Oil & Gas

Nuclear

Manufacturing

Heavy Fabrication

Mining & Mineral Processing

Pulp & Paper, Forestry Steelmakers & Foundries

Transportation & Automotive

Aerospace & Defense

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Mechanical Testing Services

MaJICs mechanical testing lab performs a complete range

of metal, alloy, concrete, polymer, and composite material

evaluations

Tension Properties (UTS, Yield, % EL, % RA, Stress/Strain Curves) Compression Testing

Impact Toughness (-325F to +1000F)

Hardness (Portable Brinell, Rockwell, Rockwell Superficial)

Guided Bend / Flexural Tests

Fatigue Properties

Jominy End Quench Hardenability Test

Complete Test Specimen Machining

400,000lb Capacity

Tension/Compression Machine

20,000lb capacity servo-hydraulic

Tension / Fatigue Testing Machine

Rockwell

Hardness Tester

300 ft-lb Capacity Impact Tester with

Sample Cooling Unit 9


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Metallurgical Testing Services

MaJICs metallurgical services include sectioning, mounting, grinding, and polishing for microscopic

examination. All microscopes and stereoscopes are coupled with the latest image analysis software

to comply with the latest ASTM standards. Detailed Micro/Macrographs, reports & presentations

provided.

Microstructure Analysis Per Application (Etched & Un-etched) Examination for Metallurgical Defects (Cracks, Inclusions)

Grain Size Determination, Nodule Counts

Vickers Microhardness (25g50kg Loads)

Weld Evaluations

Plating Thickness, Depth of Case Hardening

800in Programmable Heat Treatment Furnace

Abrasive

Wet Saw

Automatic

Grinder / Polisher

Metallurgical

Microscope

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Metallurgical Testing Services

Microstructure of SAE1035 Plain Carbon Steel

Determining depth of casehardening on a brake shoe

Macro-etch of a SubmergedArc Weld

Macro-etch & weld

characteristics inlayed on a

fillet weld

Micrograph of a centerline

crack observed in a submerged

arc weld

Micrograph of fusion

boundary between a Q&T

steel & hardfacing deposit 11


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Welding Procedure Qualification Testing

MaJIC provides quick response for a fast turnaround time

MaJIC can do complete specimen machining and preparation

Testing is in accordance with recognized standards: ASME, CSA,corporate specifications

Mechanical Properties (tensile strength, bend testing, impacttoughness)

Chemical composition requirements of the weld alloy

Macroscopic examination for defects, fusion, weld size, and weldcharacteristics

Hardness criteria for the weld and HAZ (Macro / Micro)

Reduced Section Tensile Test Guided Bend Tests

Vickers Hardness

Impressions Across the

Weld & HAZ

Charpy V-Notch Impact Test

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Welding Procedure Development

MaJIC provides welding procedure development to help companies meet regulatory

requirements, improve safety, increase productivity, and reduce costs.

New procedures

Process / procedure review & modifications

Proprietary / specialized repair welding procedures for unconventional materialsand applications

Upon completion MaJIC will provide procedure qualification records, welding

procedure specifications, and mechanical test results to substantiate all work

RoboticsGas Tungsten Arc WeldingSubmerged Arc Welding

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In-house Capabilities

MaJIC can specify & source materials, processes, filler metals, gases, perform post-

weld heat treatment operations, and all aspects of mechanical testing

Expertise in joining steels, stainless steels, aluminum alloys, copper alloys, cast irons,

superalloys, titanium and reactive metals, overlay (Corrosion Resistance /

Hardsurfacing)

Welding methods: SMAW, GMAW, MCAW, FCAW, GTAW, PAW, SAW, RSW, Brazing,

Robotics, & CMT

RoboticsGas Tungsten Arc WeldingSubmerged Arc Welding

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Welder Performance Qualification Testing

MaJIC operates a certified CWB welder test center

ASME IX, and B-Pressure welder qualification testing is also available upon request

Completed test coupons are immediately prepared and tested for a fast turnaround time ofresults

Capacity to test up to 30 individuals (SMAW) at a time

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Welding Consumable Testing

MaJIC can provide third party welding consumable evaluations and consulting to

ensure that the right products are selected for your companys applications and

requirements.

Welding Electrode Qualification Testing & Evaluations (AWS, CSA, Proprietary)

Welding Filler Metal Evaluations

Shielding Gas, and Flux Evaluations

New Products Testing

Welding Electrodes Shielding Gases SAW Fluxes

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Failure Analysis & Investigations

MaJIC has the expertise and equipment to evaluate failed components

to determine the cause of failure and provide recommendations for

corrective action

Macro-Etch of Defective Weld Micrograph of HAZ crack Vickers hardness impressions

taken across the weld and HAZ

of a failed SAE 4140 shaft

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Specialized Training & Services

QC Manual Development & Training

Code Interpretation

Welder Training

Seminars & Guest Speakers

Applied Research

Audits (QA, Process Improvements, Internal Shop Audits)

Product Marketing18


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MaJICs Materials Testing & Lab Facilities

MaJICs Materials Testing & R&D Lab Fanuc Robotic Cell

HAAS TL-1 CNC LatheHAAS TM-1 CNC Vertical Milling Machine 19


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Partnerships

STORY ENVIRONMENTAL INC.

TMSTAILINGS MANAGEMENT SYSTEMS

BRY-CO ENGINEERING LTD.

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J. Pacey, J. Blackwell, L. Irvine,

F. Langenecker, M. Vuchnich,T. Van Loon, M. Desjardins,

D. Dekker, Anonymous

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Industry/Regional

Fundraising Campaign

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Community Participation

MaJIC designed the worlds largest

hockey puck at Kirkland Lakes Hockey

Heritage North

MaJIC helped design the Kirkland Lake &

area childrens splash park

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Upcoming Events

MaJIC is in Preparation for ISO 17025 Lab

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Personnel Extension of Trade

Show Intern

Lab Technician

New CEO

New members on Boardof Directors

Activities Add new services

More global clients

Partnerships for applied

research

Serve on regulatoryboards

Future

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Questions ?Thank you for your interest

Don Dekker, CEO, MaJIC

Jane Blackwell, Treasurer, MaJIC Board of Directors

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Near North Alliance MaJIC Presentation Jun2012

Documents

Transcript of Near North Alliance MaJIC Presentation Jun2012