NEAA - Connected Everything Conference 2018 · 2018. 7. 3. · NEAA/CESAM Activities to Support 4.0...
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Paul Butler CEO, North East Automotive Alliance UK Cluster Benchmarking Expert, ESCA
Transcript of NEAA - Connected Everything Conference 2018 · 2018. 7. 3. · NEAA/CESAM Activities to Support 4.0...
Paul ButlerCEO, North East Automotive Alliance
UK Cluster Benchmarking Expert, ESCA
A globally significant region• Nissan, Sunderland – the UK’s most productive car plant
• 30% of all UK passenger vehicles• 20% of all EV production across Europe
• Other OEMs - Komatsu, Caterpillar, Cummins & Erwin Hymer• World-class supply chain - 28 Tier 1’s and over 200 <tier 2• Europe’s largest battery facility• UK’s largest automotive cluster – the NEAA• £11bn sales and 30,000 direct employees
The North East Automotive Sector
“Almost half of the world’s top 20 “Most Innovative Companies” are automakers. In fact, for the first time this year’s (2014) top 20 list included more automobile manufacturers than technology companies. “ The Boston Consulting Group (BCG)
The Automotive Technology Revolution
Manufacturing Processes• Mass customisation• Shorter lead times• Automation• 4iR
On Vehicle• Light weighting & advanced materials• Driver assists• Advanced propulsion – EV & hydrogen• Connected and autonomous vehicles, • Infotainment• Codaholics• Changing consumer use
What is Industry 4.0?
Factory of Now
Smart MaintenancePredicative algorithms and on-board sensors support integrated machine maintenance leading to zero downtime.
Smart RobotsRobots are adaptable to changes in circumstance, allowing high degree of production line agility.
Integrated Supply ChainTransparency and connectivity in supply chain allows for automatic and highly optimised supply decisions
Connected WorkforceEmployees have immediate access to information at the point of need, through context-aware interfaces such as wearables
Digital TwinsVirtual representations of physical assets allows real-time analysis and low-risk simulations of new scenarios
Intelligent ProductsThe vehicles themselves carry and emit information to support the manufacturing and logistics process
Autonomous LogisticsSelf-driving lorries, drones and car transporters allow automated JIT delivery between factory and supply chain
End-to-End TraceabilityFully transparent view of all n-tier suppliers supports risk modelling, supply chain optimisation and quality assurance
Defect DetectionUse artificial intelligence to detect abnormalities in parts or on the vehicle itself, thereby improving output quality
Build to Customer OrderSales systems tightly integrated with scheduling & parts ordering systems; smart robotics allows high degree of customisation
Factory of the Future
Automation, but machines are isolated and specifically programmed. Maintenance is reactive. Data islands exist between zones, shops and factories.
Connected, Data‐rich factories with fully integrated, transparent supply chains. Highly‐automated, smart machinery which can self‐diagnose and quickly adapt to change.
Cloud Cyber Security Data Analytics IOT Blockchain xReality Machine Learning DevOps
Enabled by
Challenges…
• Understanding current state and readiness• Where do we want to be?• What are the building blocks and priorities?• Where can we trial and/or see technologies
in a realistic manufacturing environment• How can we address the funding challenges• Working with SME solution providers• Preparing for the industry 4.0 skills challenge
The Opportunity…
• Improved regional competitiveness
• Increase funding into UK manufacturing
• Develop a UK Industrial Digitalisation Eco System
• Support the Internationalisationof SMEs
• Deliver the relevant skills
NEAA Manufacturing Innovation Group
Launched 15th February 2017Objectives:• To define list of common manufacturing/productivity
challenges • Pool knowledge and resources
• De-risk innovation• Maximum productivity impact• Benefit from economies of scale• Attract more public sector funding
• Form projects with task and finish groups• Identify best solutions• Accelerating development to automotive standards• Fast adoption
Initially
Innovate UK£1.8bn to date
APC - £500m over 10 years
EPSRC -£800m/year
Horizon 2020 -€80bn
LGF - £135m in last 2 years
ESIF/ERDF -£380m
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9
CESAM – A Manufacturing Innovation Hub
CESAM• Review industry challenges (synergies)• Assess TRL level and funding landscape• Anonymise and disseminate project• Review applications and form collaboration where
appropriate• Responsibility for overall project management and funding
application (when applicable)• Assessment of project output and suitability for sector• Dissemination of learning
Industry challenges
NEAA/CESAM Activities to Support 4.0
Our members benefit from: • Innovative productivity ideas, developed and delivered faster• More ideas and better quality ideas• Brokering to identify the best partners to deliver them• Reduced innovation costs – economies of scale and public sector funding• Multiplier effect of supply chain improvements• Clustering effect of solution providers
Members provide: • Challenges to address – short, medium and long term• Talent to guide projects• Practical demonstration and implementation• Knowledge transfer
International Advanced
Manufacturing Park (IAMP)
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Engagementwith
Academia
Engagementwith
Academia
North East Automotive Alliance
(NEAA)
Engagementwith
Academia
Engagementwith
Academia
Environmental Sustainability
Reduction in Raw Material Consumption
Reduction in Raw Material Consumption
Reduced Logistics & More EVs
Reduced Logistics & More EVs
Own or Shared Generation
Own or Shared Generation
Energy & Water
Efficiency
Energy & Water
Efficiency
Schools -STEM & Sector Promotion in
Schools
Schools -STEM & Sector Promotion in
Schools
Skills Sustainability
Current Workforce -
Agile workforce, fit for the future
Current Workforce -
Agile workforce, fit for the future
Colleges & Universities -Industry led curriculum
Colleges & Universities -Industry led curriculum
Skills Base -Agile System to
Underpin Growth
Skills Base -Agile System to
Underpin Growth
Economic Sustainability
Increased UK / Local ContentIncreased UK / Local Content
Improved Supply Chain
Competitiveness
Improved Supply Chain
Competitiveness
Anchoring Companies &
Attracting Investment
Anchoring Companies &
Attracting Investment
5,200 Jobs Created –
Average GVA £130,000
5,200 Jobs Created –
Average GVA £130,000
Manufacturing Sustainability
Factory of the Future
Factory of the Future
Productivity Breakthrough& Transfer of Best Practice
Productivity Breakthrough& Transfer of Best Practice
R&D & Innovation
Acceleration
R&D & Innovation
Acceleration
Supply Chain Responsiveness - Customisation
Supply Chain Responsiveness - Customisation
Centre of Excellence for Sustainable
Advanced Manufacturing
(CESAM)
Competitive SustainableAdvanced
Manufacturing
