NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic...

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D. NCHRP 15-54 Proposed Modifications to AASHTO Culvert Load Rating Specifications AASHTO T-13 Update MARK MLYNARSKI, P.E. – MICHAEL BAKER INTERNATIONAL CHAD CLANCY, P.E. – MODJESKI AND MASTERS TIM MCGRATH, PH.D, P.E. MIKE KATONA, PH.D.

Transcript of NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic...

Page 1: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

NCHRP 15-54Proposed Modifications to AASHTO Culvert Load Rating Specifications

AASHTO T-13 UpdateMARK MLYNARSKI, P.E. – MICHAEL BAKER INTERNATIONALCHAD CLANCY, P.E. – MODJESKI AND MASTERSTIM MCGRATH, PH.D, P.E.MIKE KATONA, PH.D.

Page 2: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

NCHRP 15-54Panel MembersTIM ARMBRECHT, CHAIR, ILLINOIS DOTREGINALD ARNO, DISTRICT DOTTHOMAS KOCH, NORTH CAROLINA DOTYI QIU, TEXAS DOTHOLLY THOMASBRAD WAGNER, MICHIGAN DOTJAMES WITHIAMWASEEM DEKELBAB, NCHRPLUBIN GAO, FHWA

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Overview of research effort Phase I – Survey/Literature review Phase II – Analysis/Field Testing Plan

(Draft Report just submitted) Phase III - Field testing/ further

analysis Phase IV - Recommendations Q&A

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Disclaimer

“This investigation was sponsored by TRB under the NCHRP Program. Data reported are work in progress. The contents of this presentation has not been reviewed by the project panel or NCHRP, nor do they constitute a standard, specification, or regulation.”

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Phase I

Survey/Literature reviewCulvert selection8 models (2 provisional)

Phase I

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

SurveyResponses – Coverage: 37 states

Phase I

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Phase I Culvert Models

Phase I

Model Structure Type Description1 RC Box (Single) Precast

16’-20’2 RC Box (Multiple Cell) Cast in place

10’-12’ / cell3 RC Box New precast

> 10’4 Three-sided arch concrete 24’-36’5 Metal Arch 6x2”

corrugation30’-35’

6 Metal box culvert ~25’7* Deep corrugated metal culvert > 40’8* Three sided flat top culvert ~25’

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Phase II – Interim Report#2Culvert Selection ProcessAnalysis model preparation

3D models2D models

CANDE - toolboxBrDR – RC Box culverts

Proposed areas to review

Phase II

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Phase II – Interim Report#2Report submitted in MayPanel is reviewingPanel meeting scheduled end

of June/beginning of JulyPhase III begins upon

panel/NCHRP approval

Phase II

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Culvert Selection

5 states – PA, OH, MD, MA, IL Review database (PA) Contacts from the culvert industry

Ben Hurst/Brian Flint (Contech) Jerry Silagyi (Lane) Joel Hahm (Big R Bridge)

7 Models (1 field test)

Phase II

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 1 – RC BOXSingle Cell

Phase II

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 1 – RC BOXSingle Cell

Phase II

25’ span length 3D model LUSAS 2D CANDE, BrDR With/ without pavement/ varying fills

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 2 – RC BoxTwin Cell

Phase II

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 2 – RC BoxTwin Cell

Phase II

10’ spans 3D model LUSAS 2D CANDE, BrDR With/ without pavement/ varying fills

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 3 – RC BoxNew Precast

Phase II

Description

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 3 – RC BoxNew Precast

Phase II

12’ span 3D model LUSAS 2D CANDE, BrDR With/ without pavement/ varying fills

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 4 – RC Concrete3 sided Arch

Phase II

Description

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 4 – RC Concrete3 sided Arch

Phase II

36’ span 3D model LUSAS 2D CANDE (from fabricator) With/ without pavement/ varying fills

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 5 – Metal ArchPhase II

Description

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 5 – Metal ArchPhase II

23’ span 3D model LUSAS 2D CANDE With/ without pavement/ varying fills

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 6 – Metal BoxPhase II

Description

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 6 – Metal BoxPhase II

19’ span 3D model LUSAS 2D CANDE (from fabricator) With/ without pavement/ varying fills

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Model 7 – Metal CulvertDeep Corrugagted

Phase II

Additional CulvertNew constructionAvailable for load testing with

and without pavementAttleboro, MAField Tested (Later)

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Analysis ModelsPhase II

2D modelsCANDE – CANDE ToolboxAASHTOWare BrDR

3D models

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Analysis Models (2D)Phase II

CANDE Updated with NCHRP 15-282D element/ soil interactionDoes not perform LL analysisModeling can be difficult at

Level 3CANDE Toolbox

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Analysis Models (2D)Phase II

CANDE ToolboxGenerate Level 3 model

from Level 2Add pavement elements to

a level 3 modelSimulate live loadingCalculate a rating factor

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Analysis Models (2D)Phase II

CANDE ToolboxGenerate Level 3 model

from Level 2

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Analysis Models (2D)Phase II

CANDE Toolbox Generate Level 3 model from Level 2

Page 29: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Analysis Models (2D)Phase II

CANDE ToolboxAdd pavement elements to

a level 3 model

Page 30: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Analysis Models (2D)Phase II

CANDE ToolboxSimulate live loading

Page 31: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Analysis Models (2D)Phase II

CANDE ToolboxSimulate live loading

Page 32: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Analysis Models (2D)Phase II

CANDE ToolboxCalculate rating factors

loading

Page 33: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Analysis Models (2D)Phase II

BrDR (AASHTOWare)Models 1-3 (Can be reviewed at

varying fills)CalTrans models (100+ models)Regression Testing – Modify and

check

Page 34: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

3D Modeling

LUSAS FEA Software Culvert Structure Elements: Shell Elements (3-

noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and

smooth metal culverts

Orthotropic shell elements are used for corrugated metal and profile wall culverts

Soil-culvert interface logic permits arbitrary interface strength and stiffness

Soil – 3D continuum (solid) elements)

Phase II

Page 35: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

3D Modeling

Single Cell Culvert – 32K Axle – Vertical Displacement

Phase II

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

3D Modeling

Single Cell Culvert – 32K Axle – Top Fiber Von Mises Strain

Phase II

Page 37: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

3D Modeling

Twin Cell Culvert – 32K Axle – Vertical Displacement of Solid Elements

Phase II

Page 38: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

3D Modeling

Twin Cell Culvert – 32K Axle – Vertical Displacement of Culvert

Phase II

Page 39: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Field Testing (Model 7)(other field testing in Phase III)

Phase II

New constructionTesting of with/without pavementNo pavement - May, 2017Pavement – June 2, 2017Larger corrugated archImprovement with pavement

(CANDE)

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Field Testing (Model 7)Phase II

56.5’ Inside span Temporary structure carrying I-95 near

Attleboro, Massachusetts

Page 41: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Field Testing (Model 7)Phase II

Testing of with/without pavement

Larger corrugated arch

Page 42: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Field Testing (Model 7)Phase II

Testing of with/without pavement

Larger corrugated arch

Page 43: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Field Testing (Model 7)Phase II

Testing of with/without pavement

Larger corrugated arch

Page 44: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Review of results(2D)Phase II

Shear capacity (2’ fill depth) (RC)Live load distribution at 2’ fill

depthEffects of deeper fill depthsEffects of pavementWith or without haunches (RC)LRFR/LFR ratings for RC boxes

Page 45: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Review of results(2D)Phase II

Shear capacity (2’ fill depth) (RC)

Page 46: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Review of results(2D)Phase II

Shear capacity (2’ fill depth) (RC)

Fill depthInv

RatingOper

Rating

ConcShear Resist

Vc(kips)

Steel Shear Resist

Vs(kips)

Shear Resist

Vr(kips)

Culvert M1C1 (1.99' fill) HL-93 (US) 0.727 0.943 14.9 0 12.7Culvert M1C1 (2.00' fill) HL-93 (US) 1.063 1.378 24.7 0 21.0

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T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Phase IIIPhase III

Field Testing of Models 1-6Refine analysisRecommendations for spec

changesRegression test spec

changes

Page 48: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Phase IIIPhase III

Interim Report # 2 meeting end of June/beginning of July

Page 49: NCHRP 15-54...Culvert Structure Elements: Shell Elements (3-noded flat), Linearly Elastic Isotropic shell elements are used for concrete, and smooth metal culverts Orthotropic shell

T. J. McGrath, Ph.D. M.G. Katona, Ph.D.

Questions?