NASA S&MA at the Crossroads · Marshall Space Flight Center Presentation to ASQ Roy W. Malone, Jr.,...
Transcript of NASA S&MA at the Crossroads · Marshall Space Flight Center Presentation to ASQ Roy W. Malone, Jr.,...
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Marshall Space Flight Center
Presentation to ASQ
Roy W. Malone, Jr., DirectorMSFC Safety & Mission Assurance (S&MA)
NASA S&MA at the Crossroads The role of NASA Quality Insight/Oversight
for Commercial Crewed Launch Vehicles
3/9/10
https://ntrs.nasa.gov/search.jsp?R=20100017704 2020-07-14T23:09:25+00:00Z
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Marshall Space Flight Center
Agenda
The Journey Current S&MA Oversight/Insight
Model The Change The Issue Potential NASA relationship with
Commercial Partners Commercial “X” FRR – Are you Go
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Marshall Space Flight Center
Shuttle FRR - Are you Go?
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“There has to be an optimum balance among technical performance, time schedule and cost.”
Dr. Eberhard Rees - Director of Marshall Space Flight Center (March 1, 1970 - Jan. 19, 1973 ) – speaking to the World Management Congress in Munich in 1972
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Marshall Space Flight Center
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Marshall Space Flight Center
The Journey
Following the Space Shuttle Challenger accident, the Rogers Commission reported in 1986:• S&MA was not included in technical issue discussions.• Inadequate S&MA staffing at MSFC – “Reductions in the safety,
reliability and quality assurance work force at Marshall and NASA Headquarters have seriously limited capability in those vital functions (safety program responsibility) to ensure proper communications.”
“A properly staffed, supported, and robust safetyorganization might well have avoided these faults(addressing faults within the S&MA organization that contributed to the Challenger Accident)….”
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Following the Space Shuttle Columbia accident, the Columbia Accident Investigation Board (CAIB) reported in 2003:
• “Throughout its history, NASA hasconsistently struggled to achieveviable safety programs and adjustthem to the constraints and vagariesof changing budgets”
• “The Board believes that the safetyorganization, due to a lack of capabilityand resources independent of the Shuttle Program, was not an effective voice in discussing technical issues or mission operations pertaining to STS-107.”
The Journey (cont.)Marshall Space Flight Center
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Marshall Space Flight Center
Current NASA Oversight/InsightModel
Level II
Level III
Level IV
AA
Pro
gram
/Pro
ject
Aut
horit
y
Technical Authority
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• AS9100 Registration / Compliance• Procurement Quality• Hardware Qualification & Acceptance • Manufacturing & Test Quality• Assure Requirement Compliance• Control of Nonconforming Material• Industrial Safety Monitoring• Program Critical Hardware Moves
MSFCSRM&QA
Current S&MA Oversight/InsightModel
MSFC PrimeContractor Onsite
SRM&QA
Defense Contract Mgt. Agency
Onsite (DCMA)
PrimeContractorSRM&QA
Marshall Space Flight Center
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• Procurement Quality Surveillance• Hardware Qualification & Acceptance• Manufacturing & Test Quality GMIPS• Assure Requirement Compliance• Control of Nonconforming Material MRB • Industrial Safety Monitoring• Program Critical Hardware Moves
MSFCSRM&QA
Current S&MA Oversight/InsightModel
MSFC PrimeContractor Onsite
SRM&QA
Defense Contract Mgt. Agency
Onsite (DCMA)
MSFC PrimeContractorSRM&QA
Marshall Space Flight Center
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• AS 9100 Registration / Compliance• Procurement Quality• Hardware Qualification & Acceptance DD 250• Manufacturing & Test Quality• Assure Requirement Compliance• Control of Nonconforming Material MRB• Industrial Safety Monitoring• Program Critical Hardware Moves
MSFCSRM&QA
MSFC PrimeContractor Onsite
SRM&QA
Defense Contract Mgt. Agency
Onsite (DCMA)
MSFC PrimeContractorSRM&QA
Marshall Space Flight Center
Current S&MA Oversight/InsightModel
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MSFCSRM&QA
MSFC PrimeContractor Onsite
SRM&QA
Defense Contract Mgt. Agency
Onsite (DCMA)
MSFC PrimeContractorSRM&QA
• Flight Readiness (Element Reviews, Launch Support, Post-Flight Assessment)
• Material Review Board Disposition• FMEA / CIL / Hazard Reports Approval & Safety
Panel Reviews• Design Reviews/Technical Interchange Meetings• Contract Monitoring and Evaluation• Change Evaluation/Boards• NSRS / Safety Concern Reporting• COQ Approval• Problem Reporting and Corrective Action • Failure / Mishap Investigations• Contractor and Subcontractor Audit /
Assessments
Marshall Space Flight Center
Current S&MA Oversight/InsightModel
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S&MA actively participates in the SSP Flight Certification process NSTS 08117, Appendix Q identifies the flight readiness endorsement statements
that MSFC S&MA must certify
In summary, MSFC S&MA certifies flight readiness for the following areas:
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Space Shuttle S&MA Flight Readiness Certification
Marshall Space Flight Center
Hazard Analyses Surveillance LCC’s
FMEA/CIL As-built vs. As-designed IFA’s
Design Verification NCR’s / PRACA’s Waiver’s/ Dev’s
Risk Analysis (e.g., PRA) MRB’s Limited Life Items
Audits GMIP’s Acceptance Reviews
GIDEP’s
MSFC S&MA’s ability to certify the above endorsements requires active participation in each of the above areas
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NASA FY11 Key Budget Points
• $6 billion increase over five years to spur the development of American commercial human spaceflight vehicles and increase technical innovation
• Intends to cancel the Constellation program including Ares I, Ares V, Orion and Altair
• Adds $600 million to fund the Shuttle’s remaining flights, with funds available to extend Shuttle through the first quarter of FY2011, if necessary
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The ChangeMarshall Space Flight Center
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What should be the NASA S&MA role with respect to commercially developed launch vehicles/spacecraft flying NASA crews?
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The IssueMarshall Space Flight Center
“Let’s face it, space is a risky business. I always considered every launch a barely controlled explosion.”
Aaron Cohen, Former JSC Center Director, Acting NASA Deputy Administrator, 1992
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2/26/1016
Marshall Space Flight Center
Commercial Vehicle X FRRAre you Go?
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Launch Vehicle Human-Rating Certification Fundamentals
Marshall Space Flight Center
1. Define a requirements set that would yield an “acceptable level of safety”
2. Assurance that the design solution meets these requirements
3. Assurance that products (h/w and s/w) are consistent with the approved (deemed acceptable) design solutions
4. Flight test demonstrations to build confidence prior to initial launch of NASA crews
5. Complete a Flight Readiness certification process
6. Post-flight assessment process is in place
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NASASRM&QA
NASA S&MA Oversight/Insight
NASA PrimeContractor Onsite
SRM&QA
Defense Contract Mgt. Agency
Onsite (DCMA)
PrimeContractorSRM&QA
Marshall Space Flight Center
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Amount of NASA Oversight/Insight Things to Consider
Quality issues with DOD Aerospace products Ever increasing issues with counterfeit parts Experience/Track Record of Commercial Vendor
• Toyota
Production capability limitations• Production rate• Infrastructure availability
Roll of other Federal Government Agencies - FAA Demonstrated reliability of vehicle
Marshall Space Flight Center
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Demonstrated Reliability vs Insight/Oversight
Marshall Space Flight Center
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What is the proper balance?
Marshall Space Flight Center
Demonstrated Reliability
Experience
Role of other Government Agencies
NASA Insight
NASA Oversight
NASA Requirements
Commercially viable space
craft that can safely fly NASA Astronauts and
passengers
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Marshall Space Flight Center
Can you answer the Go – No Go question?
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Questions?
Marshall Space Flight Center
“If eternal vigilance is the price of liberty, then chronic unease is the price of safety.”
Professor James Reason