N2-BLAST, FPS-15000/20000, (TYPE 3), GENERAL … · data fps-15000 fps-20000 purity 98% n2 out...

N2-BLAST, FPS-15000/20000, (TYPE 3), GENERAL ARRANGEMENT WITH (CH)VERTICAL COMPRESSOR AND REFRIGERATED AIR DRYER

Table of ContentsSHEET # Description

1 TABLE OF CONTENTS2 GENERAL ARRANGEMENT STANDARD3 GENERAL ARRANGEMENT WITH OPTIONAL BYPASS

DRAWING ECR# REV. DESCRIPTION DATE CHANGED BY APPROVED BYREVISIONS

ALL - 2 UPDATED TITLE BLOCK AND TEXT FORMAT 7/21/2015 PJS JVN2-3 - 1 UPDATED COMPRESSOR 6/1/2015 JVN JVN

SCALE:

DATE:

APPROVED:

REVISION:

GA-TYP3P-FPS 2

PJS

1:14

DRAWN:

1 OF 3BNUMBER:

SIZE: SHEET:

DATE:

10/31/14PROJECT NAME:

SOUTH-TEK SYSTEMSWEIGHT:

MATERIAL:

FINISH:

N2-BLAST, TYPE 3, GENERAL ARRANGEMENT WITH (CH) VERTICAL

COMPRESSOR AND REFRIGERATED AIR DRYER, TABLE OF CONTENTS

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH-TEK

SYSTEMS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH-TEK SYSTEMS IS PROHIBITED.

WHOLE NUMBER DIM's: 1ONE DEC.: .2, TWO DEC.: .02

THREE DEC.: .005 , ANG.: .05

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES

JVN

10/31/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

AIR MAINTENANCE DEVICE/S (AMD/S) (SUPPLIED BY OTHERS)

NITROGEN GENERATOR BYPASSNORMALLY CLOSED

SOUTH-TEK RECOMMENDS TO INSTALL 24" OF"1/2" ID FLEX TUBING RATED FOR 200 PSIG / 135 F

(MINIMUM) TO REDUCE VIBRATION FROM COMPRESSORTO HARD PIPING (OPTIONAL PART NUMBER "002-310")

REFRIGERATED DRYER

SKID MOUNTED NITROGEN GENERATORAND 80 GALLON NITROGEN STORAGE TANK

AIR COMPRESSOR

1/4" FNPT MANUAL DRAIN

1/4" FNPT DRAIN CONNECTIONFOR DD-RD-CH-25-1 AND 3/8" OD

TUBE CONNECTION FOR DD-RD-CH-25

1/4" MNPT FILTERDRAIN CONNECTIONS

ALL FILTERS ARE TO BECHANGED ANNUALLY

GENERAL NOTES:ALL COMPONENTS WITHIN THIS DRAWING ARE FOR (1)ILLUSTRATION PURPOSES ONLY. FOR MORE INFORMATION ABOUT THE COMPRESSOR, DRYER AND NITROGEN GENERATOR REFER TO DRAWINGS; DD-AC-CH-01, DD-RD-CH-XX-01, AND DD-TYP3P-FPS-01 RESPECTFULLY.REFER TO THE MANUFACTURER'S MANUAL FOR ANCHORING (2)REQUIREMENTS OF THE COMPRESSOR AND DRYER.FOR THE NITROGEN GENERATOR, ANCHORING IS NOT (3)REQUIRED BY SOUTH-TEK. MAKE SURE TO FOLLOW ANY LOCAL / SITE CODES. ALL CONNECTIONS ARE 1/2" NPT F UNLESS OTHERWISE (4)SPECIFIED.ALL PLUMBING, FITTINGS, VALVES, AND HARDWARE BETWEEN (5)COMPONENTS ARE SUPPLIED BY OTHERS.ALL EQUIPMENT MUST BE INSTALLED ON A HARD FLAT SURFACE.(6)



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N2-BLAST, TYPE 3, GENERAL ARRANGEMENT WITH (CH)

VERTICAL COMPRESSOR AND REFRIGERATED AIR DRYER




THREE DEC.: .005 , ANG.: .05


JVN

10/31/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

A

REFRIGERATED DRYER

AIR MAINTENANCE DEVICE/S (AMD/S)(SUPPLIED BY OTHERS)

SOUTH-TEK RECOMMENDS TO INSTALL 24" OF "1/2" ID FLEX TUBING RATED FOR 200 PSIG /

135 F (MINIMUM) TO REDUCE VIBRATION FROM COMPRESSOR TO HARD PIPING

(OPTIONAL PART NUMBER "002-310")

SKID MOUNTED NITROGEN GENERATORAND 80 GALLON NITROGEN STORAGE TANK

AIR COMPRESSOR

1/4" FNPTMANUAL DRAIN

1/4" FNPT DRAIN CONNECTIONFOR DD-RD-CH-25-1 AND 3/8" OD

TUBE CONNECTION FOR DD-RD-CH-25

1/4" MNPTFILTER DRAINCONNECTIONS

ALL FILTERS ARE TO BE CHANGED ANNUALLY

DETAIL ASCALE 1 : 7 AIR BYPASS ALARM OPTION

GENERAL NOTES:ALL COMPONENTS WITHIN THIS DRAWING ARE FOR ILLUSTRATION (1)PURPOSES ONLY. FOR MORE INFORMATION ABOUT THE COMPRESSOR, DRYER AND NITROGEN GENERATOR REFER TO DRAWINGS; DD-AC-CH-01, DD-RD-CH-XX-01, AND DD-TYP3P-FPS-01 RESPECTFULLY.REFER TO THE MANUFACTURER'S MANUAL FOR ANCHORING (2)REQUIREMENTS OF THE COMPRESSOR AND DRYER.FOR THE NITROGEN GENERATOR, ANCHORING IS NOT REQUIRED BY (3)SOUTH-TEK. MAKE SURE TO FOLLOW ANY LOCAL / SITE CODES. ALL CONNECTIONS ARE 1/2" NPT F UNLESS OTHERWISE SPECIFIED.(4)ALL PLUMBING, FITTINGS, VALVES, AND HARDWARE BETWEEN (5)COMPONENTS ARE SUPPLIED BY OTHERS.ALL EQUIPMENT MUST BE INSTALLED ON A HARD FLAT SURFACE.(6)



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MATERIAL:

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N2-BLAST, TYPE 3, GENERAL ARRANGEMENT WITH (CH) VERTICAL

COMPRESSOR AND REFRIGERATED AIR DRYER AND AIR BYPASS




THREE DEC.: .005 , ANG.: .05


JVN

10/31/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

20.65

70.81

34.00

B

15 8

1567

12

43

10

30.5 41.00

1415

5

8

DETAIL BSCALE 2 : 15

10

11

12

1316

9

17

.75 39.50 40.25

1.19

32.81

31.62

(4X) .55

1

GENERAL TABLEItem # Description Service

1 0-160 PSIG GAUGE SIEVE BED A PRESSURE2 0-160 PSIG GAUGE SIEVE BED B PRESSURE3 SIEVE BED A -4 SIEVE BED B -5 80 GALLON STORAGE TANK NITROGEN STORAGE TANK6 160 PSI PRESSURE GAUGE NITROGEN STORAGE TANK PRESSURE7 PLC SYSTEM CONTROLLER8 1/2" FNPT BALL VALVE NITROGEN OUT9 1/2" FNPT BALL VALVE NITROGEN IN10 PARTICULATE FILTER AIR MAINTENANCE11 COALESCING FILTER AIR MAINTENANCE12 ABSORBING FILTER AIR MAINTENANCE13 REGULATOR AIR REGULATOR14 1/4" OD PTC OUTLET FOR O2 ANALYZER (OPTIONAL)15 150 PSI SAFETY RELIEF VALVE VESSEL/S MAX PRESSURE PROTECTION16 1/4" WEDGE VALVE FILTER ASSEMBLY PRESSURE RELIEF17 EXHAUST MUFFLER GAS RELEASE SILENCER

DESIGN DATA FOR TYPE 3 NITROGEN GENERATORSData FPS-15000 FPS-20000

PURITY 98%N2 OUT PRESSURE UP TO 80 PSIWEIGHT (LBS) 600 730ELECTRICAL 120V / 60Hz / 1PHASE, 8AMPS

DRAWING ECR# REV. DESCRIPTION DATE Changed By Approved ByREVISIONS

- - 2 UPDATED TITLE BLOCK AND TEXT FORMAT 7/21/2015 PJS JVN- - 1 ADDED FRP KITS TABLE 6/3/2015 PJS JVN

(FRP-006) FILTER REPLACEMENT KITSTS Part# Description QTY.900-300 PARTICULATE FILTER ELEMENT 1900-311 COALESING FILTER ELEMENT 1900-320 ABOSORBING FILTER ELEMENT 1

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N2-BLAST TYPE 3, DESIGN DATA AND DIMENSIONS




THREE DEC.: .005 , ANG.: .05


JVN

11/11/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

H

L

AIR COMPRESSOR COMES FROM FACTORY WITH 1/2" NPT F BALL VALVE

MANUALTANK DRAIN

AUTOMATICTANK DRAIN

W

BC

45° TYP

90° TYP

(4X) .55

DETAIL ASCALE 1 : 12

STS-NF-C-4-CH AIR COMPRESSORMOTOR 3 HPAIR FLOW MAX 10.9 SCFM @ 175 PSIELECTRICAL SEE AVAILABLE OPTIONSDIMENSIONS 76H X 30.5L X 24W X 23BCWEIGHT 425 LBS

STS-NF-C-5-CH AIR COMPRESSORMOTOR 5 HPAIR FLOW MAX 17.3 SCFM @ 175 psiELECTRICAL SEE AVAILABLE OPTIONSDIMENSIONS 75.5H X 33.38L X 24.75W X 25.5BCWEIGHT 565 LBS

STS-NF-C-6-CH AIR COMPRESSORMOTOR 7.5 HPAIR FLOW MAX 23.1 SCFM @ 175 PSIELECTRICAL SEE AVAILABLE OPTIONSDIMENSIONS 75.5H X 34L X 25.75W X 25.5BCWEIGHT 545 LBS

STS-NF-C-7-CH AIR COMPRESSORMOTOR 10 HPAIR FLOW MAX 34.8 @ 175 PSIELECTRICAL SEE AVAILABLE OPTIONSDIMENSIONS 80.75H X 30L X 43.38W X 28BCWEIGHT 890 LBS

ELECTRICAL SELECTION TABLESTS-NF-C-4-CH AVAILABLE ELECTRICAL OPTIONS

120V / 60Hz / 1PHASE, 32AMPS208V / 60Hz / 1PHASE, 16.8AMPS230V / 60Hz / 1PHASE, 16AMPS208V / 60Hz / 3PHASE, 8.5AMPS230V / 60Hz / 3PHASE, 8AMPS460V / 60Hz / 3PHASE, 4AMPS

STS-NF-C-5-CH AVAILABLE ELECTRICAL OPTIONS208V / 60Hz / 1PHASE, 25.5AMPS230V / 60Hz / 1PHASE, 24AMPS

208V / 60Hz / 3PHASE, 14.8AMPS230V / 60Hz / 3PHASE, 14AMPS460V / 60Hz / 3PHASE, 7AMPS

STS-NF-C-6-CH AVAILABLE ELECTRICAL OPTIONS208V / 60Hz / 1PHASE, 33AMPS230V / 60Hz / 1PHASE, 31AMPS208V / 60Hz / 3PHASE, 23AMPS230V / 60Hz / 3PHASE, 22AMPS460V / 60Hz / 3PHASE, 11AMPS

STS-NF-C-7-CH AVAILABLE ELECTRICAL OPTIONS200V / 60Hz / 3PHASE, 30AMPS230V / 60Hz / 3PHASE, 28AMPS460V / 60Hz / 3PHASE, 14AMPS


- - 3 CHANGED TITLE BLOCK AND UPDATED COMPRESSOR TABLE 7/21/2015 PJS JVN

- - 2 UPDATED COMPRESSOR TABLE 6/19/2015 PJS JVN

- - 1 UPDATED ELECTRICAL SELECTION TABLE 6/2/2015 PJS JVN

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DD-AC-CH 3

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(CH) VERTICAL COMPRESSOR DESIGN DATA AND DIMENSIONS




THREE DEC.: .005 , ANG.: .05


JVN

11/07/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

19.6

10.60

.50 .40 DRAIN TUBE 13.15

17.90

11.10

14.20

9.40

7.70

0.7 POWER CORD GROMMET 1.50

1.30

3/4" FNPT INPUT, INSTALL FITTINGS KIT (2222-0428A) TO CONVERT TO 1/2" FNPT PORT

3/4" FNPT OUTPUT INSTALL FITTINGS KIT (2222-0428A) TO CONVERT TO 1/2" FNPT PORT

3.18

10.80 13.98

.52 9.40

9.92

NOTES:(1) FITTINGS KIT INCLUDES (2) 3/4" MNPT X 1/2" FNPT BUSHINGS.

AIR DRYER DESIGN DATAELECTRICAL 115V / 60Hz / 1PHASE, 13AMPSFLOW RATE 25 SCFMWEIGHT 57 LBS

ITEM # STS PART # DESCRIPTION QTY.1 2222-0428 SMC DRYER, RD-25 12 2222-0428A (SEE NOTE 1) RD-25 FITTINGS KIT 1

DRAWING ECR REV. DESCRIPTION DATE CHANGED BY APPROVED BY

REVISIONS

- - 0 INITIAL RELEASE 7/28/2015 PJS JVNSCALE:

DATE:

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REVISION:

DD-RD-SC-25 0

PJS

1:8

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MODEL 25 REFRIGERATED AIR DRYER DESIGN DATA AND

DIMENSIONS




THREE DEC.: .005 , ANG.: .05


JVN

12/03/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

CV PV1 PV2 PV3 PV4 PV5 EQ SA SB FA FB

COM NO

NC

TB-9DTB-9CTB-9BTB-9A

A

B

C

D

A

B

C

D

A

B

C

D

A

B

C

D

A

B

C

D

A

B

C

D

B

C

A

D

B

C

A

D

A

B

END

STO

P

1 2 3 4 5 6 7 8

OV

24V

DC

+

JUMPERS

*ITEMS IN RED ARE FOR OPTIONAL AIR BYPASSALARM. INSTALL IF OPTION IS CHOSEN.*

GRO

UND

2

A

B

A

B

D

A

C

B

9

4

5

DB - DISCONNECT BOXFS - FUSEPLC - PROGRAMMABLE LOGIC CONTROLLERPPM - TRACE O2 ANALYZERPS - 24VDC POWER SUPPLYPT - PRESSURE TRANSMITTERPV - AIR PILOT VALVESTB24 - 24 VDC TERMINAL BLOCKTB0V - 0V TERMINAL BLOCKTBG - GROUND TERMINAL BLOCK

TB-##

TERMINAL BLOCKTERMINAL LOCATION

110

VA

C -

110

VA

C +

GRO

UND

GRO

UND

1

UNITRONICS JUMPER SETTINGS 1 - B 8 - B2 - B 9 - A

3 - B 10 - A4 - B 11 - A5 - A 12 - B6 - A 13 - A7 - A 14 - A

110-220VAC( -) / 60H / 1 PHASE (FROM MAIN POWER DISCONNECT)

TB-1A

TB-1D

TBG-2A

SIGNAL WIRE

TB-4A

AIR

BYP

ASS

A2 A1

11 11

12 12

14 14

Blas

tOff

A2 A1

11 11

12 12

14 14

IF BYPASS ALARM IS ACTIVE11-14 WILL BE CLOSED

11-12 WILL BE OPEN

IF BLASTOFF ALARM IS ACTIVE11-14 WILL BE CLOSED11-12 WILL BE OPEN

PRESSURE SWITCH

TB-4BBypass Light

TB-2C

TB-7B

TB-6B

CUSTOMERCONNECTIONS

TB-5A

TB-7A

TB-8D

TB-8A

AB

24 VDC POWER SUPPLY

FS7 AMP

TB-7D

* FERRITE CORE: INSTALL WITHIN 2" OF THE TERMINAL STRIP, WRAP WIRE THROUGH CORE 4 TIMES

FERRITE CORE*

TBG

-1A

TB-6ATB-5B

TB-4D

TB-3D

TB-3ATB-3B

TB-2D0V24 VDC

110-220VAC(+) / 60H / 1 PHASE (FROM MAIN POWER DISCONNECT)

P.T.

--++

L N

ANALOG OUT

OVA0A1

UNITRONICS PLC (BACK SIDE)

O7 O6 O5 O4 O3 O2 O1 O0

I11 I10 I9 I8 I7 I6 I5 I4 I3 I2 I1 I0+V 0V

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3

3

14 GAUGE REQUIRED WIRE REQUIREDFOR CUSTOMER DISCONNECT

TB-4C

4

4

4

Torque SpecificationsItem Min - Max

FUSE BLOCK 0.8 Nm - 1.6 NmTERMINAL BLOCK 0.4 Nm - 0.6 Nm

Ground Block 0.4 Nm - 0.6 NmPLC 0.5 Nm Max

Power Converter 0.67 Nm Max

Wiring TableWire Gauge Color Service Field/Internal

14 CUSTOMER DETERMINED 120 VAC FIELD14-16 BLACK +120VAC INTERNAL14-16 WHITE -120VAC INTERNAL16-18 BROWN 24 + VDC INTERNAL16-18 BLUE 0V INTERNAL16-22 GREY SIGNAL INTERNAL

ECR# REV. DESCRIPTION DATE APPROVED

REVISIONS

- 6 INSERTED NEW TITLE BLOCK AND MODIFIED TEXT FORMAT 7/21/2015 PJS

- 5 UPDATED RELAY 6/4/2015 JVN

10065 4 ADDED ADDITIONAL TERMINAL BLOCK FOR BYPASS WIRING 5/8/2015 JVN

- 3 CORRECTED TBG-2A CALLOUT, CLEANED UP PLC #'S 2/5/2015 MT

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THREE DEC.: .005 , ANG.: .05


JVN

02/06/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

DD-AC-CH, (CH) VERTICAL AIR COMPRESSOR DESIGN DATA AND DIMENSIONS, (R3)CDD-AC-CH-01Drawing View1Drawing View2Detail View A (1 : 12)

DD-RD-SC-25, RD-25 AIR DRYER, (R0)ASheet1Drawing View1Drawing View4Drawing View5Drawing View6

DD-TYP3P-FPS, N2-BLAST TYPE 3P DESIGN DATA, (R2)DD-TYP3P-FPSDrawing View1Drawing View3Detail View B (2 : 15)Drawing View6

ES-TYP3P, TYPE 3M ELECTRICAL SCHEMATIC, (R6)AElectricalDrawing View3

GA-TYP3P-FPS, N2-BLAST TYPE III GENERAL LAYOUT, (R2)BGA-TYP3P-FPS-01GA-TYP3P-FPS-02Drawing View1

GA-TYP3P-FPS-03Drawing View2Detail View A (1 : 7)Drawing View9

N2-BLAST, FPS-15000/20000, (TYPE 3), GENERAL … · data fps-15000 fps-20000 purity 98% n2 out...

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