N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small...

22
Nucor Steel Marion, Inc. n u c o r h i g h w a y .com TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees

Transcript of N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small...

Page 1: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

TL 3 System4400 lb Pickup Truck

1800 lb Small Car

Impacting at 62 mph

25 degrees

Page 2: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Page 3: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

18 wheelers? NOT TESTED

Page 4: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

System Components

Simple System

Line Posts Cable Hook Bolts Turnbuckles End treatment

Page 5: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Line Posts

Page 6: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Turnbuckles

Standard Cable = 1 x 750’ (229m)

Page 7: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Turnbuckles

Like This!

NOT like this!

When turnbuckle interferes with post, leave off bolt

Best practice is NOT to install all three turnbuckles in same space

Page 8: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

End Treatment

5 SPACES @ 6’ - 6” = 32’ - 6” 3 SPACES @ 6’ - 3” = 18’ - 9”

51’ – 3”

3 CRP posts @ 6’-3”

6 End Terminal Posts @ 6’-6”

Line posts (refer to plans)

Page 9: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

CRP Posts

Page 10: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Delineation

3M #94 Primer

3M High Intensity Prismatic #3931 Reflective Sheeting

Page 11: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Maintenance of System

Page 12: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Common Impacts – SIMPLE REPAIR

Page 13: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

CRP Posts

Line PostRepair

Page 14: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Line Post RepairMake SURE:

Cable on correct side

Hook bolt nuts hand tightened

Cable Heights TOP = 29.5” ±1”

MIDDLE = 25.5” ±1”

BOTTOM = 21.5” +0”/-2”

Check and record tension

Page 15: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Uncommon Impacts

Page 16: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Releasing Tension

1. Loosen turnbuckle(s)2. Cable grip and winch – pull towards

accident3. Ratchet come-along and 2 cable

grips4. Knock over CRPs5. LAST CASE – CUT THE CABLE

Page 17: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

QuickDe-tensioning

Page 18: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

CRP Repair

Page 19: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Re-tensioning – STANDARD CABLE

Check Temperature Chart 15% higher

0 to 1.5 years After first major freeze After impact

Tension tolerance is +15-20% or up to 2500 lbs.

Check within first month after installation Periodically over the first year

Page 20: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

CheckingTension

Page 21: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Additional information, photos, videos, and

manuals available at

nucorhighway.com

U.S. High-Tension Cable System

Page 22: N u c o r h i g h w a y.com Nucor Steel Marion, Inc. TL 3 System 4400 lb Pickup Truck 1800 lb Small Car Impacting at 62 mph 25 degrees.

Nucor Steel Marion, Inc. n u c o r h i g h w a y .com

Questions ?

U.S. High-Tension Cable System