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F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 1
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SUSTAINABILITY
AND CONSTRUCTION MATERIALS:
MYTHS, FACTS AND FALLACIES
Francesco Biasioli
Secretary-General
ERMCO, the European Ready-Mixed Concrete Association
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1. WHO IS DICTATING THE CONCRETE AGENDA?
CONTENTS
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Looking from « outside », other
sectors seem to « dictate » our
agenda:
Sustainable development
CO2 footprint
Energy intensive product
Depletion of natural resources
PEFs - Product Environ. Footprints
EPDs – Environmental Product
Declarations
WHAT IS HAPPENING TO THE
CONCRETE SECTOR?
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Some answers of the concrete sector:
Recarbonation after demolition
Life Cycle Asssessment (LCA) based
on a «cradle to grave» evaluation
Thermal mass
Circular economy
…….etc etc
Are these answers « weak » and/or
« too difficult » to be explained?
Are we « scraping the bottom of the
barrel »?
WHAT IS HAPPENING TO THE
CONCRETE SECTOR?
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CONTENTS
1. WHO IS DICTATING THE CONCRETE AGENDA?
2. WHY CONCRETE?
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Why concrete?
Would it be better to simply recall the many good reasons
WHY (reinforced) concrete was and remains
the (after water) most used
construction material in the world?
To answer the question, we have to go BACK TO BASICS!
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CONTENTS
1. WHO IS DICTATING THE CONCRETE AGENDA?
2. WHY CONCRETE?
3. COMPARING MATERIALS: FAKE NEWS, MYTHS AND FACTS
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Fake news
“…is the construction material with the highest strength “f” to specific
weight “w” ratio: this is why it is very efficient!”
…A well-designed timber structure has a section similar to one made
of (reinforced) concrete and weight similar to a steel one…”
WOW!
Wood is the
« perfect »
construction
material?
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Loading a sample of a material to collapse gives its
collapse load F. Dividing F by the sample section
area A the (compression) collapse strength f is
f = F/A F = f A
If w is the “specific weight” (weight per unit volume)
of a prismatic element of height h, area A so volume
V = (h A), its total weight W is
W = w V = w (h A)
What is the maximum height hmax of a column of area A made with
such a material before it collapses under its own weight W?
W = F w (hmax A) = f A hmax = f / w
f/w : the strength to specific weight ratio
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hmax = f / w
……the greater hmax, the better the material?
Steel (“s”) hmax,s = (4000x104) /7850 = 5100 m
Concrete (“c”) hmax,c = (400x104) /2500 = 1600 m
Timber (“t”) hmax,t = (400x104)/500 = 8000 m
According to the strength/specific weight ratio, timber
seems to be the “most efficient” construction material.
Very impressive! but ….what happens in the real world?
f/w : the strength to specific weight ratio
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THE REAL WORLD LOOKS DIFFERENT
Source: wikipedia
Sequoia sempervirens
U.S. California Nat Park
h = 116 m
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The engineer’s approach
1) Collapse strength f design strength fd = fk / m (d = “design)
2) Uniform section A section varying with height
3) “Buckling” does not allow to go that high “slenderness” limits
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Comparisons one can trust
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The “modified” hMAX, named the“slenderness radius”, takes
into account both design strength fd and slenderness.
Concrete and steel now are almost in the same range (11- 45),
ranking is in the correct “according to the nature” order - as in
the real world.
Both leave wood….. far away….
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Comparing materials?
«Common sense» conclusion
when it comes to floating in water, wood is the best
material - because steel and concrete don’t float!
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Floating wood
HMS Bounty
replica (1960)
55 m longPhoto courtesy: Inverclyde Views
Floating steel
“Seawise Giant”
( 2005)
458 m longPhoto courtesy: marine insight
Floating concrete
2nd WW “Mc Closkey” ships
HMS Talbot (1943 – 1945)
103 m longPhoto courtesy: marine insight
THE REAL WORLD
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Comparing materials
The world’ largest
“floating dock” made of
steel and (lightweight)
concrete
Genoa, 1980
Turkey, 2007Photo courtesy: Il Secolo XIX
Floating steel AND
concrete
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As « …the upward buoyant force exerted on a body
immersed in a fluid is equal to the weight of the fluid
the body displaces…” the “specific weight”
(weight for unit volume) of timber is lower than the
specific weight of water, those of concrete and steel
are higher.
water = 1,0 concrete = 2,3-2,4 steel = 7,85
REMEMBER: any comparison based on « inherent »
properties of materials is always misleading
THE REAL WORLD
Archimedes
287- 212 B.C.
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CONTENTS
1. WHO IS DICTATING THE CONCRETE AGENDA?
2. WHY CONCRETE?
3. COMPARING MATERIALS: MYTHS AND FACTS
4. THE “FUNCTIONAL UNITS”
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THE FUNCTIONAL UNITS
The good (and only) questions should then be:
• what materials are used for?
• what FUNCTION, what PERFORMANCES are required
from ELEMENTS built with these materials?
…moving a given quantity of goods by sea,
…supporting a given load,
…improving living comfort for people …….
The answer identifies a ship, a slab (or beam or column),
a building …..in general a « FUNCTIONAL UNIT »
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CONCLUSIONS
As comparisons cannot be based on material properties
alone, in the case of “functional units” like structural
elements what methodology should be applied?
The “DDC rule”
Define – Design - Compare
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THE DDC RULE
1) DEFINE a functional unit, “boundaries” included;
2) DESIGN the f.u. using a reference material at its
maximum performance, then re-design the same f.u.
with other materials to match that performance;
3) COMPARE the different solutions considering the
three “pillars” of sustainability..
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CONTENTS
1. WHO IS DICTATING THE CONCRETE AGENDA?
2. WHY CONCRETE?
3. COMPARING MATERIALS: MYTHS AND FACTS
4. THE “FUNCTIONAL UNITS”
5. THE THREE PILLARS OF SUSTAINABILITY
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Any “sustainable development” assessment is based on
three “pillars”
1) Social: in very broad terms, everything related
to citizens’ welfare, protection and safety
2) Economic: the overall cost of a solution
3) Environmental: impact on the environment
How these pillars are taken into account when dealing with
“functional units” made by construction materials ?
The main rule of sustainability: “DO MORE WITH LESS”
THE « PILLARS» OF SUSTAINANBILITY
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1) THE SOCIAL PILLAR: SAFETY
Let’s consider a component of a building:
• a column of constant area A (short, no buckling to be fair to timber),
• designed to support a given axial force NEd (bending not considered)
according to the relevant European design standard (Eurocode).
The maximum axial force the column may support is given by
the product: area A x design strength fd
Timber “t” NRdt = At ftd = At ftk /t
Steel “s” NRds = As fsd = As fsk /s
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Designers’ « degrees of freedom»
As concrete, steel/timber elements have a number of strength classes
Steel: 4 S235 S275 S355 S450
Steel and timber designers have 3 “degrees of freedom” :
1) section shape (rectangular, circular…)
2) section area A
3) material design strength fd
Timber: 12
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NRdrc = Ac fcd + As fyd
Five “degrees of freedom” :
1) shape
2) section area Ac
3) conc. strength class fcd
4) ordinary steel area As
5) steel strength class fyd
Reinf.concrete «degrees of freedom»
Q: How can wood and steel, two “homogeneous” (= 1
single component) materials be compared with an
“inhomogeneous” (= 2 components) one as r. concrete?
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NRd,rc = Ac fcd + As fyd = Ac fcd [1 + (As fyd)/ (Ac fcd)]
NRd,rc = Ac fcd [1 + (fyd/fcd)] l = As/Ac
NRd,rc = Ac (fcd ac,s) ac,s = 1 + l (fyd/fcd)
Reinforced concrete designers’
« degrees of freedom»
ac,s > 1 is the “ (concrete) strength enhancement coefficient”
a number which transforms a 2-component material into an “ideal”
homogeneous one - so comparison with other materials is possible
ac,s depends on the “quantity” (% of reinforcement) and the “quality”
(the design strength) of both concrete and steel
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NRdrc = Ac (ac,s fcd ) ac,s = 1 + l (fyd /fcd) l = As/Ac
Reinforced concrete designers’
«degrees of freedom»
fyd = 500/1,15 = 435 MPa
+ 95% +62% +43%
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2) THE ECONOMIC PILLAR
TOTAL COST = QUANTITY USED X UNIT COST
Costs are always related to LOCAL conditions (availability,
competitive pressure, local culture and traditions….)
(Local) unit costs of construction materials (and of finished
works) are usually PUBLIC available in producers’ or
Chamber of Commerce “street” price lists, to be used by:
- architects and engineers, to prepare tenders for works,
- public authorities, to control tenders’ offers
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Price lists on the Internet - without
infringing competition rules!
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Construction materials costs may be:
• either at the “(construction) gate” or “put in place”;
• by weight (€/kg – steel) or volume (€/m3– concrete, timber)
(Cost by weight) x (material specific weight) = cost by volume
(€/kg x kg/m3) = €/m3
For a given functional unit, costs in the following are:
• at the construction gate;
• on the basis of the cost “c” per unit volume (€/m3) of
each real or “homogeneous” material.
Price lists on Internet - without
infringing competition rules!
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The (r.c.) cost enhancement coefficient
As for the load capacity, the cost crc of 1 linear meter of reinf.
concrete depends by the volumes (A x 1) i.e. by the areas of
- concrete Ac
- reinforcing steel area Asl + Asw (Asl = longitudinal
reinforcement, Asw = transverse reinforcement - stirrups
and connectors)
- each multiplied by their unit costs “cc” and “crs”:
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The (r.c.) cost enhancement coefficient
Gross concrete area Ac total reinforcing steel area As ,
Unit costs by volume: concrete “cc”, steel “crs”, reinforced concrete “crc”:
Crc = crc Ac = Ac cc + Asl+sw crs = Ac cc [1 + t (crs/cc)]
crc = cc [1 + t (crs/cc)] = ac,c cc t = (Asl+ Asw) /Ac
ac,c > 1 is the concrete cost “enhancement coefficient”, similar to the
concrete strength enhancement coefficient ac,s = 1 + l (fyd/fcd).
It transforms the cost of a inhomogeneous material into the
cost of an “ideal” homogeneous one.
Even if t > l , the two coefficients are formally similar
F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies
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THE ENVIRONMENTAL PILLAR
Among the many environmental aspects of sustainability,
communication mainly refers to CO2 emissions into air.
“ The cement production process emits CO2 ! ”
“Cement is a major source of CO2 !”
SO WHAT?
1) The most relevant source of CH4, even worse than CO2, is
CATTLE: are we planning to kill all the world’s sheep? and
cows? and pigs?
2) We don’t build CEMENT (or aluminium, or steel): we
build functional units using (a limited quantity of) cement.
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THE EMBODIED CO2
For materials, information about CO2 may be (and is
usually given) as
ECO2 = “Embodied” CO2
expressed as (kg CO2/kg material).
ECO2 data are usually PUBLIC available
- in specific databases,
- in products’ specific information.
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THE EMBODIED CO2
ECO2 data depend on:
a) the constituents of each construction material;
b) their production process, transport and energy included
c) their Life Cycle Assessment (LCA)
ECO2 data are (today) available in a non-standard way.
WHAT A MESS!
This is the main reason why we need standardized
materials’ EPDs - Environmental Product Declarations
(work in progress in CEN TC350).
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EPDs from Germany….
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from Norway….
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from Italy….
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The (r.c.) ECO2 enhancement coefficient
As for strength and cost, in the case of r.c . the unit embodied CO2
eCO2rc depends from the concrete and steel areas Ac , As and their two
unit values “eCO2c” and “eCO2s” which can be taken from their EPDs
ECO2rc = eco2rcAc = Ac eCO2c + As eCO2rs
eCO2rc = eCO2c[1 +t (eCO2rs / eCO2c)] = aC,CO2 eco2c t = (Asl+ Asw) /Ac
aC,CO2 = 1 + t (eCO2rs / eCO2c)
ac,c02 > 1 is the concrete “eCO2c enhancement coefficient”
(formally) similar to the “strength” and “cost ” coefficients
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The r.c. “enhancement coefficients”
STRENGTH ac,s = 1 + l (fyd/fcd)
COST ac,c = 1 + t (crs / cc)
ECO2 ac,co2 = 1 + t (eco2rs / eco2c)
For the functional unit “column” the coefficients are:
Similar formulae may be developed for other r.c.
“functional units” - slabs, beams…
We have covered the three “pillars” of sustainability
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CONTENTS
1. WHO IS DICTATING THE CONCRETE AGENDA?
2. WHY CONCRETE?
3. COMPARING MATERIALS: MYTHS AND FACTS
4. THE “FUNCTIONAL UNITS”
5. THE THREE PILLARS OF SUSTAINABILITY
5. PRICE VS PERFORMANCE
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Humans are “economic animals”
When you buy something (in a shop, at the restaurant, at the
market) you ALWAYS makes a (conscious or inconscious)
PRICE vs. PERFORMANCE EVALUATION
“Eaten well, good price!” “Pay two, take three”
“ Rabatt! Special sales!” “Incredible offer!”
This should be the attitude of engineers, construction
companies and decision makers!....but rarely it is.
PRICE VS PERFOMANCE
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Numbers may be
different in different
countries but
results don’t
change too much
t = (Asl+ Asw) /Ac > l
For reinforcing steel :
cs = 1,0 € /kg
cs = 7850 €/m3
C20/25 C30/37 C40/50 C20/25 C30/37 C40/50
fck 20 30 40 20 30 40
fcd 13,3 20,0 26,7 13,3 20,0 26,7
a c a c fcd (N/mm2)
1,0% 1,32 1,21 1,15 17,5 24,1 30,7
1,5% 1,47 1,31 1,23 19,7 26,2 32,8
2,0% 1,63 1,41 1,31 21,8 28,3 34,8
2,5% 1,79 1,52 1,38 23,9 30,4 36,9
3,0% 1,95 1,62 1,46 26,0 32,4 38,9
cc (€/m3) 60 75 90
a cc
1,0% 1,70 1,61 1,53 102 121 138
Cost 1,5% 2,06 1,92 1,80 123 144 162
2,0% 2,41 2,23 2,06 144 167 186
2,5% 2,76 2,53 2,33 166 190 210
3,0% 3,11 2,84 2,59 187 213 233
eCO2 (kg/m3) 290 385 480
1,0% 1,22 1,16 1,13 354 448 542
1,5% 1,33 1,24 1,19 386 479 573
2,0% 1,44 1,33 1,26 418 511 604
2,5% 1,55 1,41 1,32 450 542 635
3,0% 1,66 1,49 1,39 481 574 666
Concrete class, fck, fcd (N/mm2)
Embodied
CO2
a cc cc (€/m3)
a cC02 eCo2c (kg/m3) a cCO2
Strength
t
l
t
PRICE VS PERFOMANCE
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“Tuning” the r.c. solution
IN THIS COUNTRY increasing the concrete strength class:both cost and embodied CO2 reduce!
Architects and engineers should be made aware!
cc (€/m3) C20/25 C30/37 C40/50 C20/25 C30/37 C40/50
1,0% 5,8 5,0 4,5 130% 112% 100%
Cost 1,5% 6,3 5,5 4,9 140% 122% 110%
2,0% 6,6 5,9 5,3 148% 132% 119%
2,5% 6,9 6,3 5,7 155% 140% 127%
3,0% 7,2 6,6 6,0 160% 146% 134%
eCO2 (kg/m3) C20/25 C30/37 C40/50 C20/25 C30/37 C40/50
1,0% 20,2 18,5 17,6 118% 108% 103%
1,5% 19,6 18,3 17,5 115% 107% 102%
2,0% 19,2 18,1 17,3 112% 105% 101%
2,5% 18,8 17,9 17,2 110% 104% 101%
3,0% 18,5 17,7 17,1 108% 103% 100%
a cc cc/a c fcd €/(m kN)
a cc/a cCO2 kg/(m kN)
Embodied
CO2
l
l
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“Tuning” the solution
The specifier (developer, architect, engineer) may be looking for the minimum cost/strength or the minimum cost /EC02
(or whatever balance between the two he likes!). As a GENERAL RULE, the HIGHER the strength class, the BETTER the r.c. perfomance for COST, SAFETY and the ENVIRONMENT!
Why designers usually DON’T make the best choice in the interest of their client, the general public and the environment? Higher concrete strength class = less f.u. cost , increased durability, less environmental pollution…..
Why? Because we have to TRAIN them!
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CONTENTS
1. WHO IS DICTATING THE CONCRETE AGENDA?
2. WHY CONCRETE?
3. COMPARING MATERIALS: MYTHS AND FACTS
4. THE “FUNCTIONAL UNITS”
5. THE THREE PILLARS OF SUSTAINABILITY
5. PRICE VS PERFORMANCE
6. THE « SUSTAINABLE » COLUMN
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NUMERICAL EXAMPLE
Timber: class C30, fc0,k = 23 N/mm2 t = 2,40
fc0,d = fc0,k / 2,40 = 9,6 N/mm2
Section (300x300) mm
NRd = At fc0,d = 90000 x9,6x10-4= 864 kN (86,4 t)
Steel: class S355, fyk = 355 N/mm2 s = 1,05
fyd = 355 / 1,05 = 338 N/mm
Minimum required section:
As = NRd / fyd = 86400/338 = 2555 mm2
Tube (dxs) (168,3 x 5)mm
As = 2570 > 2555 mm2
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Concrete: class C30/37, fck = 30 N/mm2
t = 1,50 fcd = fck / 1,50 = 20 N/mm2
Reinforcing steel: class B450C fyk = 450N/mm2
t = 1,05 fyd = fyk / 1,50 = 435 N/mm2
Assuming l = 1,5% acc = 1,31 (+31%)
Ac = NRd /(ac fcd ) = 86400/ (1,31x20) = 4320 mm2
Section (200x200) mm at least four 12 mm diam. bars required
(one in each corner) Asl = 4x113 = 452 mm2
l = Asl/Ac = (452/2002) x 100 = 1,13%
ac = 1 + l (fyd/fcd) = 1+ 0,0113 (435/20) = 1,25
NRd,c = Ac (ac,c fcd) = 40000 x1,25 x 20x 10-4 = 99,6 > 86,4 t
EXAMPLE: COLUMN, NO BUCKLINGPříklad: sloup bez vlivu štíhlosti
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In this specific country and for this functional unit, compared
to timber the reinforced concrete solution:
uses 56% less material
occupies 56% less space
costs 76% less
has 154% more ECO2 but
the cost of 1 kg of ECO2
is about 1/10 of the
timber one!
EXAMPLE: COLUMN, NO BUCKLING
units Timber Steel R. conc.
m2 0,09 0,003 0,04
% 100% 3% 44%
m2 0,09 0,02 0,04
% 100% 25% 44%
€/m 27,0 32,3 6,5
% 100% 120% 24%
kg/m 7,2 24,2 18,3
% 100% 336% 254%
€ /kg 3,8 1,3 0,4
% 100% 36% 9%
Element area
Foot area
Cost C
ECO2
C (ECO2)
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QUESTIONS
1) In a time of limited resources, how much public
authorities and the society are ready to pay for playing
the CO2 game?
2) Why should we “concrete” people be worried about
discussing CO2 arguments using “concrete”
arguments based on RELIABLE CO2 data?
3) Instead of spending time “scraping the bottom of the barrel”
(“recarbonation”, “recycling”), why not to show to the
people outside how cost effective and environmentally
friendly our (consciously selected) solutions are?
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OTHER ARGUMENTS
A number of other good arguments show how effective concrete
solutions are when compared with timber and steel:
• concrete solutions may be a “tailor-made cocktail” of
materials to suit even the most demanding customer’s needs
(no waste!)
• concrete solutions have other inherent relevant performances
(thermal mass, resistance to fire….) at no extra cost!
• ready mixed concrete (and a number of precast products also), is
a nearly ”km 0” product, so contributing to local well-being
….and much more (recarbonation, recycling…)
Let‘s have a look to some of them
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CONTENTS
1. WHO IS DICTATING THE CONCRETE AGENDA?
2. WHY CONCRETE?
3. COMPARING MATERIALS: MYTHS AND FACTS
4. THE “FUNCTIONAL UNITS”
5. THE THREE PILLARS OF SUSTAINABILITY
5. PRICE VS PERFORMANCE
6. THE « SUSTAINABLE » COLUMN
7. CONCRETE IN A « CIRCULAR ECONOMY »
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CIRCULAR ECONOMY
Considering their whole LIFE CYCLE - including extraction of raw
materials, production and transport, till to demolition and waste
management - buildings in Europe are responsible for:
• 40% of all energy consumption
• 35% of all greenhouse gas emissions
• 50% of all consumption of raw materials
• 33% of all the water used
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How much CO2 is embedded into buildinga may be
evaluated doing a Life Cycle Assessment (LCA)
CIRCULAR ECONOMY
“Model for Life Cycle Assessment of buildings”
pub. 2018
Structural elements of a building contribute
up to 40% of the total CO2 emissions and
beyond 30% for other impacts. Most of
structural elements are made of concrete
http://publications.jrc.ec.europa.eu/repository/bitstream/JRC110082/report_d1_
online_final.pdf
ERMCO
F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 57
CIRCULAR ECONOMY
For this reason, the EU is moving towards an efficient use
of resources based on «circular flows». The goal is to
achieve zero «Green House Gases» (GHG) emissions by
2050, assessing the role of buildings and related industrial
sectors.
The buildings’ construction and demolition waste sector
is also relevant, being the largest source of waste in
Europe in terms of volume,
90% of buildings’ waste can be re-evalued, although
downgraded to lower value applications.
ERMCO
F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 58
CIRCULAR ECONOMY
The cement sector has achieved important emission
reduction targets, thanks to investments in innovative
technologies and the use of alternative fuels, replacing
fossil fuels. Data referring to specific emissions for
product unit show:
-12.4% CO2
- 29.4% PM10
- 29.7% NOx
- 32.6% SOx
ERMCO
F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 59
CIRCULAR ECONOMY
Concrete can be completely recycled at the end of its
life, for the production of new concrete or other
applications such as road foundations.
Buiding Information Modelling (BIM) and innovative digital-
based design methodologies («dexign to reuse») will
contribute to recover concrete from structures.
In this way, in addition to reducing costruction costs, a
fraction of the concrete emedded CO2 will be taken out.
ERMCO
F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 60
CIRCULAR ECONOMY
Another aspect is the management of ready-mixed concrete
«returned» to the plant, due to excess supply or no-
acceptance at the delivery site. If properly recycled, new
materials are used obtained.
Concrete is an integral part of circular economy,
because it:
- uses waste products (FA, SF) from other chains
- can be completely recycled at the end of its life.
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61
CONTENTS
1. WHO IS DICTATING THE CONCRETE AGENDA?
2. WHY CONCRETE?
3. COMPARING MATERIALS: MYTHS AND FACTS
4. THE “FUNCTIONAL UNITS”
5. THE THREE PILLARS OF SUSTAINABILITY
5. PRICE VS PERFORMANCE
6. THE « SUSTAINABLE » COLUMN
7. CONCRETE IN A CIRCULAR ECONOMY
8. BEYOND THERMAL MASS: THE «ENERGY STORAGE»
CONCRETE
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F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 62
• In a number of countries a lot of renewable energy
(wind, solar, hydro) is produced today. In a number of
cases the “peak” of production does not match the
“peak” of use
• We are now starting to think how to “store” this
energy (lead batteries, cars, water thanks, moving
loads…..)
• A simple, economic and efficient solution is
to use concrete as an energy storage medium
HOW TO STORE ENERGY?
Renewable electricity and power consumption in Lower Austria
hydro
biomass
sun
Sebastian Spaun | www. zement.at ERMCO 2018 Congress, Oslo 7-8 June
Changes in the energy system
wind
power consumption
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F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 64
64
ENERGY STORAGE IN CONCRETE?
Why concrete for “energy storage”? Because of its excellent suitability for thermal exploitation
extraordinarily high thermal conductivity
high specific weight - about 2,400 kg/m3
> 28 cm
concrete
> 28 cm
bricks
> 10 cm
wood
> 2,5 cm gypsum
plaster board
thermal conductivity λ W/mK 1,8 0,2 0,1 0,2
heat capacity c kJ/kgK 1,0 1,0 2,5 1,1
specific weight ρ 103 kg/m3 2,4 0,8 0,5 0,9
conductibility of temperature a 10-6m2/s 0,8 0,8 0,1 0,2
dynamic penetration depth (T=24h) δ m 0,14 0,09 0,05 0,08
surface related operative thermal capacity χ' Wh/m2K 27 13 12 1
volume related heat capacity C Wh/m3K 667 222 347 263
Thermo-dynamic parameters of building materials
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F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 65
65
reinforcing steel
concrete
Pipe grid (water!)
©Firma Aichinger Hoch- und Tiefbau, NÖ
Component activation of a storey ceiling
ENERGY STORAGE IN CONCRETE
A maximum of thermal comfort
Room on top floor of a passive houseExterior walls facing West and North
Massive construction
Sebastian Spaun | www. zement.at ERMCO 2018 Congress, Oslo 7-8 June
The concrete ceiling is almost isotherm
The major part of the heat dissipated from the pipe register flows to thespace underneath the ceiling© Dr. Klaus Kreč
Structure1,0 cm floor covering6,0 cm cement screed3,0 cm footfall sound absorption10,0 cm insulating fills25,0 cm reinforced concrete ceiling
Structure of a standard ceiling
Heat flow between 2 streamlines: 0,2 Wm-
1
Sebastian Spaun | www. zement.at ERMCO 2018 Congress, Oslo 7-8 June
No change of the standard ceiling structure!
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68
ENERGY STORAGE CONCRETE
Pilot project: massive independent house in Weinviertel (AT)
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69
ENERGY STORAGE CONCRETE
Specific weight concrete: approx. 2 400 kg/m³
Volume related heat storage capacity C: 0,667 kWh/m³K
1 m³ concrete can store a quantity of heat of 2.67 kWh
when heated by 4 K!
1 m² concrete ceiling (0,25 m)
can store 0.68 kWh heat when
heated by 4 K
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F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 70
ENERGY STORAGE CONCRETE
ERMCO
F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 71
ENERGY STORAGE CONCRETE
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72
ENERGY STORAGE CONCRETE
• Realizable without big technical effort and at low cost
• Highest thermal living comfort due to radiant heat
• Energy efficient and healthy cooling!
• Low heating medium temperature and buffer capacity favour
the use of renewable energies
• High cooling medium temperatures favour passive cooling
• The ‘building concrete battery’ is safe and 100 % recyclable
Thermal Building Activation
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73
CONTENTS
1. WHO IS DICTATING THE CONCRETE AGENDA?
2. WHY CONCRETE?
3. COMPARING MATERIALS: MYTHS AND FACTS
4. THE “FUNCTIONAL UNITS”
5. THE THREE PILLARS OF SUSTAINABILITY
5. PRICE VS PERFORMANCE
6. THE « SUSTAINABLE » COLUMN
7. CONCRETE IN A CIRCULAR ECONOMY
8. BEYOND THERMAL MASS: THE «ENERGY STORAGE»
CONCRETE
9. CONCLUSIONS
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F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 74
CONCRETE TODAY
CONCRETE CAST ON SITE IS
THE
FLEXIBLE
COST- EFFICIENT
ENVIRONMENTAL FRIENDLY
CONSTRUCTION MATERIAL!
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F. Biasioli - Sustainability and costruction materials: myths, facts and fallacies 75
75
SUSTAINABILITY
AND COSTRUCTION MATERIALS:
MYTHS, FACTS AND FALLACIES
THANKS FOR LISTENING!
Francesco Biasioli
ERMCO, the European Ready Mixed Concrete Association