MWV (MeadWestvaco) Energy Efficiency Virginia Governor’s Conference on Energy Bob Fledderman...

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MWV (MeadWestvaco) Energy Efficiency Virginia Governor’s Conference on Energy Bob Fledderman Manager, Emerging Issues

Transcript of MWV (MeadWestvaco) Energy Efficiency Virginia Governor’s Conference on Energy Bob Fledderman...

MWV (MeadWestvaco) Energy Efficiency

Virginia Governor’s Conference on Energy

Bob FleddermanManager, Emerging Issues

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MWV

Business: Packaging (83%), Specialty Chemicals (14%), Land Management (3%)

Global employees: 16,000

Global sales: $US 5.46 billion (2012)

About 50% from outside US

Corporate headquarters: Richmond, VA

Paperboard mills:

US - Covington, VA; Evadale, TX; Cottonton, AL

Brazil - Tres Barras, Santa Catarina

India - Vapi, Gujarat; Morai, Gujarat

Over 50 manufacturing facilities in 18 countries

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Corporate Energy Targets

• Reduce fossil fuel use by 25% by 2015

• Reduce CO2 emissions by 25% by 2015

from a 2010 baseline

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Biomass Boiler & Turbine GeneratorCovington, VA

• Cost $285 million

• Displaces over 200,000 tons of coal

with forest and mill residual biomass

(bark, limbs, tops)

• Combined heat & power (CHP)

• Capacity 75 MW (electric)

• Capacity 650,000 lbs/hr (steam)

• Reduces power purchases

• Significant reductions in SO2, NOx and

PM10 & PM2.5 emissions.

• Can use waste material (WWT sludge)

previously landfilled

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Relighting ProjectCovington, VA

• Cost $5.5 million

• Saves 19,500 MWh/year

• $950,000 EPACT rebate

• Improved or replaced over 15,000 fixtures

• Donated recycled scape fixtures to a local enterprise the employs disabled

• Continuing to Low Moor, VA facility (additional 1.1 MWh/year savings

• Considering continuing to Covington, VA Specialty Chemical Plant

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New Printing PressLannett, AL

• Cost $14 million

• Saves 2,000 MWh/year

• Reduces waste by 800 tons/year

• Significantly reduces set-up times

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No/Low Capital Projects

• Air system management (fix leaks/low resistance lines)

• Steam trap management (more frequent checks/maintenance)

• Additional electric meters (make power costs a front line responsibility)

• Operating procedures (optimize energy use – winter/summer)

• Advanced process controls (optimize energy use with automation)

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Process Innovation

• Paperboard light weighting

Process change requires 6% less energy per square foot of paperboard

• Energy efficient pulping

Process is much more efficient regarding electric power than alternatives

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Product Innovation

Governor's Conference on Energy, October 2013

• Light weight plastic spray triggers (10% less resin (polypropylene)/replaces steel with plastic)

Versaplast All-Plastic Trigger Sprayer

• Replace plastic with paperboard (weighs 40% less)

ShellPak Renew (pharmaceutical package)

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Property Assessed Clean Energy (PACE)

• Zero up-front cash investment

• Immediate positive cash flow

• Long-term financing (up to 20 years)

• PACE assessment stays with the property upon sale

• Low interest rates

• Preservation of borrowing capacity through off-balance–sheet financing

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Thank You

Bob Fledderman

Manager, Emerging Issues

[email protected]

Governor's Conference on Energy, October 2013