MUTO COMFORT DORMOTION SELF-CLOSING XL 120 SCproducts.dorma.com/content/download/42407/478753... ·...

Installation instructions -

Ceiling mount with DORMOTION (Glass door)

with sidelites

MUTO COMFORT DORMOTION SELF-CLOSING

XL 120 SC

—

DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 E-mail: dormaarchitectural@dorma. com

936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice

TABLE OF CONTENTS—

Overview Intended use

Ceiling requirements and fi ttings

Requirements for glass panel

Safety instructions

Symbols used - safety/ installation

Maintenance, care, repair

Disposal 3

Specifi cations

Technical data 3

Tempered laminate glass and adhesive specifi cations 4

Overall view 5

Single sidelite mount

Multiple sidelite mount 7

INSTALLATION INSTRUCTIONS

SIDELITE: Securing gasket to track

Securing track and sidelite section profi le to mounting surface 8

Installing u-channel for sidelite

Installing sidelite glass 9

Installing sidelite glass fi ller panel

Installing sidelite glass gasket 10

Installing the roller carriers: on monolithic glass ONLY 11

Installing the roller carriers: on tempered laminate glass ONLY 12

ANTI-JUMP: Disengaging the anti-jump 10

Engaging the anti-jump 15

DORMOTION UNIT: Installing DORMOTION: on monolithic glass ONLY 13

Installing DORMOTION start/stops 17

END STOPS: Installing end stops 7

Adjustment end stop location: LEADING end stop

Adjustment end stop location: TRAILING end stop 16

FLOOR GUIDE: Installing fl oor guide 14

Installing glass/rollers on track 13

SELF-CLOSE UNIT: Install self-close hold open clamp

Install self-close hold open ball

Install self-close cable connector 18

Install self-close cable unit

Prepare self-close cable unit 19

Installing cover clips

Installing brush profi le 21

Install view protection clips 22

Installing cover and view protection profi le

Installing end caps (optional) 23

ADJUSTMENTS:

Adjustment door height 15


Adjustment end stop location: TRAILING end stop 16

Adjust tension in self-close cable unit 20

DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com


MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—

3

Symbols used – Safety/Installation

Caution! Mounting components must meet the requirements of

substructure/wall and door weight. Please read the

technical information for fittings.

Risk of breaking glass When installing the door, support the door panel with

a block of wood or similar object.

Information note

Always use silicone- and oil-free cleaners

(e.g. acetone).

Closing edge

Maintenance, care, repair

- immediately replace damaged parts

- always use original dormakaba parts

- use a damp cloth for occasional cleaning, especially the

track

Disposal

Dispose in accordance with local, state and national

regulations.

OverviewThese instructions are for installation of the MUTO COMFORT

Self-Closing sliding door system XL120 for the following

mounting and style versions:

1. Ceiling/Sidelite mounting

Intended use

- for sliding doors in dry indoor areas only

- for manual slow opening and closing only

Wall/Ceiling requirements and fittings

- The substructure/wall must be able to bear permanent loads,

be level and perpendicular (max. tolerance: 1/16" (2 mm) per

meter).

- Fixings must be sufficiently dimensioned for the substructure/

wall and weight of the door.

Requirements for glass panel

- Heat-soaked thermally tempered safety glass

- Clamping area must be level and uncoated

(no self-cleaning coating!)

Safety instructions

- Installation requires two people

- Always wear protective clothing

Single Sliding Panel

Two Sliding Panels

XL120 XL120

Ceiling/SideliteMount

Max. door leaf width inches [mm]57"

[1448]

2 x 57"

[2 x 1448]

Min. door leaf width inches [mm]33-1/2"

[850]

2 x 33-1/2

[2 x 850]

Max door leaf height inches [mm]118"

[3M]

118"

[3M]

Door leaf glass thickness inches

[mm]

5/16"-1/2"

[8-13.5]

5/16"-1/2"

[8-13.5]

Door leaf weight lbs [kg]<264lbs

[<120]

<264lbs

[<120]

Technical dataSpecifications




4

Required parts for laminate glass with MUTO System (not included)

Color Part Number Quantity Usage recommendation

3M™ Scotch-Weld™ Urethane Adhesive,

DP 605 NS

off white 934.800 1 tube 1 tube per 4 roller

carriers

3M™ Scotch-Weld™ EPX™ Plus II

Applicator with 2:1 and 1:1 Plunger 2

934.801 1 applicator

3M™ Scotch-Weld™ EPX™ Plus II

Mixing Square Nozzle, 5.3mm 3gold 934.805 Pk of 4 4 nozzles per 1 tube of

adhesive

MUTO TLG gasket set 807.640 1 set

Handling time frame Function Time

Working life (time between application and clamping of carrier)

5 minutes @ 75°F

Handling strength 20 minutes @ 73°F or more

Full cure time (time until glass may be completely installed into door)

48 hours @ 73°F or more

NOTE: Door glass should not installed until the full cure time as been reached (see chart above).

2 Scotch-Weld™ EPX™ Plus II Applicator with 2:1 and 1:1 Plunger is a trademark of 3M.

3 Scotch-Weld™ EPX™ Plus II Mixing Square Nozzle is a trademark of 3M.

Important safety-related information for the mounting and use of dormakaba glass hardware.

(Follow these instructions in addition to the mounting and operating instructions in order to avoid damage of product and damage to person or property.)

Important: This document is intended to inform users of safety-related information and the mounting and operation instructions.

General information

1. dormakaba requires use of tempered glass.

2. dormakaba glass hardware is not suitable for application

in rooms where chemicals (e.g. chlorine) are used as

indoor swimming pools, saunas or salt-water pools.

3. Never move sliding panels faster than walking speed

and always stop the door manually before it reaches end

position.

Mounting

1. Only properly qualified and specially trained staff is

authorized to mount dormakaba glass hardware.

2. Never use glass with conchoidal fractures and/or

damaged edges.

3. Due to crushing hazards and possible injury caused

by breakage of glass during mounting, corresponding

protective clothing (especially gloves and protective

goggles) is required.

4. Clean clamping area with alcohol-based standard

commercial cleaning agent before mounting the glass

hardware.

5. Never clamp metal glass fitting hardware directly to glass

surface.

6. Never use clamping roller carriers on self-cleaning

coatings.

7. When adjusting glass elements, always stick to the

required clearance for the respective hardware. Adjust

clearance so glass does not come in contact with any

hard surfaces such as glass, metal or concrete.

8. Do not use excessive force when installing the glass

(avoid over tightening screws).

Maintenance Check glass hardware at regular intervals for proper

positioning and smooth operation and correct

adjustment. High traffic door systems require inspection

by properly qualified staff (specialized companies or

installation firms). Immediately replace damaged glass

elements (no glass flaking and/or conchoidal fractures)!

Only use suitable cleaning and care products to clean

the surfaces.

Tempered laminate glass (TLG) and adhesive specifications




5

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7.

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20




6

Single sidelite mount

Sidelite profile length & Track length

(incl. endcaps 1/2" x 1/16" [13x2mm])

Multiple sidelite mount

1-3/16"

[30mm]

Sidelite glass

clear opening

width (CW)

Glass door panel

1-3/16"

[30mm]

1-3/16"

[30mm]

Sidelite glass

Glass door panel

Sidelite glass

Sidelite profile length & Track length

(incl. endcaps 1/2" x 1/16" [13x2mm])

(DW)

(SW)

(DW)

(SW) (SW2)

clear

opening

height (CH)

clear opening

width (CW)

clear

opening

height

(CH)

TH Floor to top of track

DH Glass door height clear opening height + 7/8" [22mm]

FPH Sidelite height clear opening height + 1/8" [3mm]

DW Glass door width clear opening width + 1-3/16" [30mm]

FPW Sidelite width track length - clear opening width

Bottom of

glass to floor

Bottom of

glass to floor

DH

Back of track to

center of mounting

hole in track

7/8"

[23mm]

TH

= D

H +

1-7

/8"

[47

]

FPH

clear

opening

height

(CH)

3/8"[10mm]

1/2"[13mm]

Bottom of glass to floor


TH Floor to top of track

DH Glass door height clear opening height + 7/8" [22mm]

FPH Sidelite height clear opening height + 1/8" [3mm]

DW Glass door width clear opening width + 2-3/8" [60mm]

FPW Sidelite width track length - clear opening width

Bottom of

glass to floor

Bottom of

glass to floor

DH

Back of track to

center of mounting

hole in track

7/8"

[23mm]

TH

= D

H +

1-7

/8"

[47

]

FPH

clear

opening

height

(CH)

3/8"[10mm]

1/2"[13mm]






7

INSTALLATION INSTRUCTIONS

NOTE: Overhead Reinforcement:The overhead reinforcement must be a minimum of ¼” (6mm) x 3” (76mm) steel angle, 16 gauge metal stud, or two pieces of 1 1/2” (38mm) thick wood blocking (double stacked), se-cured to studs or joists on a maximum 16” (406mm) centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.

Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2” (51mm) into wood block-ing, utilizing the predrilled holes in the MUTO track.

Consult with a structural engineer to determine if reinforce-ment is adequate for your specific application or to meet specific codes in your location.

Handing the [closing side] end stop:1.1 Determine closing edge of door.

Self-close end stop will be used on closing side of door.1.2 Hand self-close end stop by inserting bumper on

appropriate side of end stop.

Install both end stops:1.3 Closing side of track: self-close end stop

1.4 Opening side of track: standard end stop

NOTE: Loosen bottom section of end stop for easier install.NOTE: Be sure set screw is flush with back of bumper.NOTE: Exact location/adjustments will be determined in step 16.

1

Track

End stops

Set

screw

Installing the end stops

Hex key size:

XL120 = 3mm

Legend: closing/leading

edge of glassHanding self-close end stop

Standard end stop Standard end stopSelf-close end stop Self-close end stop

Slide open to the right: RIGHT hand

Slide open to the left: LEFT hand

Bottom

section




8

Securing track and sidelite section profile to mounting surface

3.1 Secure track to mounting surface.

3.2 Align sidelite profile holes with track profile holes.

NOTE: Holes will be predrilled every 7-7/8" [200mm].

3.3 Secure with proper fasteners.

NOTE: Be sure fasteners are flush with track to avoid rollers catching protruding fasteners.

3

2.1 Ensure track is cut to proper length.

NOTE: SEE DIMENSION INSTRUCTIONS ON PAGE 6.

2.2 Cut adhesive gasket equal to sidelite glass width.

2.3 Adhere gasket along bottom edge of back of track.

2

Securing gasket to track

Adhesive

gasket

Sidelite profileTrack

Sidelite glass

Track




9

4.1 Secure u-channel to floor using appropriate fasteners. NOTE: Ensure u-channel is plumb and the back of the u-channel profile aligns with back of sidelite profile.NOTE: Gaskets are pre-installed.

Installing u-channel for sidelite

4

u-channel

5.1 Place setting blocks into u-channel.

5.2 Spray inside of u-channel with glass cleaner.

5.3 Lift glass up and into sidelite profile.

5.4 Lower glass into u-channel.

5.5 Ensure there is 1/8" [3mm] gap between wall and edge

of sidelite glass.

5.6 If using tempered laminated glass, gently press glass

panel against u-channel gasket and dispense silicone

along full length of non-gasket side of U-channel.

5

Installing sidelite glass

U-channel

setting

blocks

Sidelite

profile

Sidelite

glass

U-channel

Lift

up into

sidelite

profile Lower

down

into

u-channel

Sidelite

glass

1/8"

gap

Sidelite

glass

Wall




10

8.1 Disengage the anti-jump on roller carrier. NOTE: Using an appropriate-size hex key, push anti-jump adjustment screw IN and turn COUNTER-CLOCKWISE to disengage anti-jump.

8

Anit-jump

adjustment

screwAnti-

jump

Anti-

jump

Disengaging the anti-jump

Hex key size:

XL120 = 4mmNOTE: Anti-jump shipped engaged.

6.1 Fit filler panel between track and sidelite profile, on door

side.

6

7.1 Cut gasket to length.

7

7.2 Press gasket in between sidelite glass and sidelite

profile.

Installing sidelite glass filler panel

Filler panel

Sidelite

glass

Installing sidelite glass gasket

Sidelite

gasket

Sidelite

gasket

location

Sidelite

profile

Sidelite

glass

Track

Sidelite

profile

Disengage




11

Installing the roller carriers: on monolithic glass ONLY

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.

9A

Roller location on glass with DORMOTION unit

XL120

Single door X 2-3/8" [60]

Single door Z 3-1/8" [80]

Double door X 2-3/8" [60]

Double door Z 3-1/8" [80]

Z

X

Hex key size:

4mm

Glass

gasket

Roller

carrier

(Front of) Glass (Front of) Glass

9A.1 Slide roller carriers onto glass.

9A.2 Slide glass gasket and metal shim between glass and

roller carrier.

NOTE: Orient gasket with rubber side facing the glass.

9A.3 Secure roller carriers to glass using appropriate-size hex

key at 10.3 ft lbs (14 Nm) of force.

Legend: leading edge

of glass

Secure

DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH (CLOSED)."

Torque value:

10.3ft lbs (14Nm)

NOTE: Rubber side of gasket facing glass.




12

NOTE: THE RECOMMENDED ADHESIVE'S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES.

NOTE: USE 1:1 RATIO PLUNGER WITH THE 3M™ Scotch-Weld™ Urethane Adhesive.

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.

Installing the roller carriers: on tempered laminate glass ONLY

Roller

carrier

Glass

gasket

Ventedset screws

3M™ Scotch-

Weld™ Urethane

Adhesive

Stop when adhesive can be seen past end

of roller carrier9B

(Back of) Glass(Front of) Glass(Front of) Glass

Roller location on glass with DORMOTION unit

XL120

Single door X 2-3/8" [60]

Single door Z 3-1/8" [80]

Double door X 2-3/8" [60]

Double door Z 3-1/8" [80]

Z

X

DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH (CLOSED)."

Hex key size:

4mm


of glass

Torque value:

4ft lbs (5Nm)

9B.1 Slide roller carriers onto glass.

9B.2 Slide laminated glass gasket and metal shim between

glass and roller carrier.

NOTE: Orient gasket with rubber side facing the glass.

9B.3 Tighten vented set screws using a torque wrench with

4 ft-lbs (5Nm).

NOTE: Onto scrap material, first dispense approximately 12" of 3M™ Scotch-Weld™ Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening.

9B.4 Dispense adhesive into vented set screws on both sides

of carrier.

Stop application when adhesive can be seen past edge of roller carrier.

DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass surface with a beveled-edge chisel or putty knife.

NOTE: Keep glass flat during curing process.

NOTE: See chart in Specifications section for appropriate curing time.




13

10.1 Slide DORMOTION dampener onto glass.

NOTE: Oriented with triggers facing outward.10.2 Dampener must be flush against leading roller carrier.

NOTE: Leading carrier is on side of glass closest to latch.

10.3 Secure dampener to glass using appropriate-size hex key.

10.4 Engage triggers - push out towards end of Dormotion

unit.

10

Installing DORMOTION

DORMOTION dampener

Roller carrier

DORMOTION dampener flush against LEADING

roller carrier

Hex key size:

4mm


of glass

Torque value:

2.2ft lbs (3Nm)

Secure Trigger

ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.

11.1 Place glass on setting blocks on floor for stability. 11.2 Tip glass and rollers upward and rest rollers on track.

11

Setting

block

locations

Door panel

Sidelite

glass panel

Install glass/rollers in track

Rollers

[Leading carrier]

Trigger engaged

Track




14

12

Glass

Install floor guide

12.1 Align centerline of glass with centerline of floor guide.

12.2 Be sure the glass is plumb.

NOTE: Center of floor guide should be 13/16" [20mm] off the corner of the wall.

12.3 Mark appropriate floor guide measurements, and remove

glass and rollers from track.

12.4 Pre-drill into mounting surface using a 5/16" drill bit.

12.5 Secure floor guide anchor with included fasteners.

Floor

guide

anchor

1-7/16"

[36 mm]

13/16"

[20 mm]

5/16"

drill bit

Glass

door

13/16"[20mm]

Floor

guide

Sidelite

glass

U-channel

Floor

guide

13.1 Set glass and rollers onto track.

13.2 Slide floor guide over floor guide anchor and tighten with

set screws.

13.3 Remove setting blocks.

NOTE: Be sure glass is centered in floor guide.

13

Floor

guide

Floor

guide

anchor

Glass

Install floor guide: continued

Set screws

Hex key size:

XL120 = 1.5mm




15

15.1 Set height of glass door.

15.2 Using appropriate-size hex key, loosen height adjustment

locking screws.

15.3 Using appropriate-size hex key, turn height adjustment

screw CLOCKWISE or COUNTER-CLOCKWISE to raise or

lower glass.

NOTE: Be sure glass is level during this adjustment.

15

Height

adjustment

locking screws

Height

adjustment

screw

Hex key size:

XL120 = 4mm

Door height adjustment tolerance

XL120

+3/16" [+5]

-3/16" [-5]

14.1 Engage anti-jump on roller carrier. NOTE: Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE to engage anti-jump.

14

Anti-

jump

Anti-jump

adjustment

screw

Anti-

jump

Engaging the anti-jump

Hex key size:

XL120 = 4mm

Adjustment door height

Glass

door

Floor

guide 3/8"

[10mm]

= =

+3/16"

-3/16"




16

Set end stop locations:16.1 Slide end stop to

desired location

on track. Bumper

should touch edge

of roller carrier.

16


Door opened

End

stop

Hex key size:

XL120 = 3mm

Door closed

LOCATION OF GLASS DOOR

TO FRAMEEDGE

END STOP LOCATION:LEADING EDGE

Handle to frame edge distance.*Verify with local jurisdiction.*

Glass

Handle

Frame

edge

Glass

edge

max. 1-3/16"

[30mm]

Glass overlap of door frame

min. 1"

[25mm]

Handle

Frame

edgeGlass

edge

min. 1"

[25mm]

End

stop

0mm

Bumper Edge of roller

carrier

NOTE: Pair of doors: Be sure there is a 1/4" [6mm] gap between the two doors.

Bumper

Secure

XL120torque

3 ft lbs

[4 Nm]

Adjustment end stop location: TRAILING end stop

END STOP LOCATION:TRAILING EDGE

LOCATION OF GLASS DOOR

TO FRAMEEDGE

Set end stop locations:16.2 Slide end stop to

desired location

on track. Bumper

should touch edge

of roller carrier.

Hex key size:

XL120 = 3mm

NOTE: Pair of doors: Be sure there is a 1/4" [6mm] gap between the two doors.

Handle to frame edge distance.*Verify with local jurisdiction.*

Glass

BumperEdge of roller

carrier

0mm

16

XL120torque

3 ft lbs

[4 Nm]

Bumper

Secure




17

17.1 Loosen screws on plates. NOTE: Plates should start out parallel to track.

17.2 Place start/stop into track channel.

17.3 (SEE STEPS 17.3 - 17.7 INSIDE IMAGE ABOVE.)

17

Install DORMOTION start/stops

Trigger


of glass

Plates parallel Plates parallel

Rotate in

track

Set

screw(s)

Hex key size:

XL120= 4mm

End

stop

End

stop

Start/

stop

RollerDORMOTION

UNIT

Roller

End

stop

0mm

Bumper

Edge of roller

carrier

Slide trigger in toward middle of

Dormotion unit.

Start/stop

17.3 Slide door all the way OPEN.

17.4 Carrier should touch end stop.

17.5 Slide start/stop into

Dormotion unit.

17.6 Rotate plates inside track to

engage.

17.7 Tighten screws using

appropriate-size hex key.




18

Install self-close hold open clamp

Self-close unit

18.1 Secure self-close hold open clamp to the end stop

furthest from latch [closing side].

Use two screws and tighten to 2.5 ft lbs (3Nm).

18

Self-close

hold open

clamp

End stopHex key size:

XL120 = 4mm


of glass

Install self-close hold open ball

19.1 Secure self-close hold open ball to carrier furthest from

latch [closing side].

Use two screws and tighten at 2.5 ft lbs [3Nm].

Install self-close cable connector

20.1 Secure self-close cable connector to opposite end of

carrier, furthest from latch [closing side].

Use two screws and tighten at 2.5 ft lbs (3Nm).

Hex key size:

XL120 = 4mm

Self-close

hold open

ball

Hex key size:

XL120 = 4mm

Self-close cable

connector

19

20


of glass

Legend: leading

edge

of

glass




19

Install self-close cable unit

21.1 Secure self-close cable unit into first groove of MUTO

track.

21.2 Rotate plates inside track channel to engage.

Use three screws/plates and tighten at 3 ft lbs (4 Nm).

21

Self-close

cable unit

Cable unit

plates

4"

[100]

Self-close

cable unit

TrackEnd stop

22.1 Pull "end of cable" over to connect with cable connector. 22.2 Continue to pull cable through connector to either

increase or decrease self-closing tension.

22

Prepare self-close cable unit

Self-close

cable unit

Self-close

cable

connector

End of

cable

Beginning

of cable

End of

cable

NOTE: CABLE UNIT COVER HIDDEN FOR BETTER VIEWING OF CABLE.




20

v = max. 0,2 m/Sek

200...

...

23

Adjust tension in self-close cable unit

23.1 To adjust tension in cable unit cord if necessary, pull

'beginning knot of cable' through cable holder.

23.2 Secure another 'knot' and pull cable through holder as

show in image above.

23.3 Secure beginning 'knot' in holder clamp.

NOTE: Be sure there is a 7-7/8" [200mm] gap between each new 'knot' in the cord.

v = max. 0.2 m/sec

7-7/8" [200]

Beginning

knot of cable

Cable

holderSecond

'knot'

Holder clamp




21

25.1 Measure and cut brush to appropriate length.

25

Install brush profile

25.2 Slide brush into cover.

24.1 Insert cover clips into track. (One clip per foot) 24.2 Insert perpendicular to track, and turn CLOCKWISE to

snap into place.

Install cover clips

24

Cover

clip

Brush

Cover




22

26.1 Slide door open until it meets the end stop.

26.2 Measure and cut view protection profile to fit into empty

sliding portion of track - 3/16" [5].

Install view protection clips

26

Empty sliding portion of track

26.3 Tip profile up and snap down into track as shown.

26.4 Snap view protection clips onto inside of cover as shown.

• Use minimum 1 clip per foot of profile.

• Exception: If profile is minimum of 1 foot in length, use

2 clips.

View protection

profile

Door panel Sidelite glass

(Slide door panel)

View

protection clip

TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.

Cover

View

protection

clips




23

28.1 Snap sidelite profile end caps into sidelite profile.

Install end caps (optional)

Sidelite

profile

end cap

Cover

end capCover

end cap

28

28.2 Snap end caps into sidelite profile.

Sidelite

profile

end cap

27.1 Secure cover to clips and snap into place.

27

Cover

Install cover and view protection profile

NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip.

Cover

Cover

clip

View

protection

profi le

Cover

93

6016

04

/2017, S

ubje

ct

to c

hange w

ithout

notice

DORMA USA, INC.

DORMA DRIVE, DRAWER AC

REAMSTOWN, PA 17567

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