MULTI-METAL MACHINING - Quaker Chemical Corporation · bronze, brass, steel and plastic. ... of the...

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METALWORKING © 2015 Quaker Chemical Corporation. All Rights Reserved. quakerchem.com | [email protected] MULTI-METAL MACHINING FLEXICOOLTECHNOLOGY - QUAKERCOOL® 7350 BFF THE SOLUTION CHALLENGES A midsize German machining workshop specialises in machining a large array of materials including aluminium, bronze, brass, steel and plastic. The customer has 30 CNC machines requiring 7.5 tons of coolant each year and was actively looking to solve the following challenges: » Skin irritation of operators » High amount of oil mist » Foaming issues, especially when machining plastics Based on regular visits and technical support together with a local distributor, Quaker analyzed the customer’s challenges and introduced QUAKERCOOL® 7350 BFF, a new boron-free and formaldehyde-free coolant ideal for general purpose machining of most engineering materials. After successfully running QUAKERCOOL® 7350 BFF in four machines that machine plastic, the customer expanded the use of the product to the remaining machines and realized the following: » Very good skin compatibility » No oil mist or odor » Good flushing and washing behavior » Eliminated foam problems while processing plastics Concentration QUAKERCOOL® 7350 BFF 6% to 8% | Competitive Product 6% to 8% Water hardness 10° dH Material Aluminum, bronze, brass, steel, plastic Operations Turning, milling, tapping, threading, sawing Special requirements Plastic machining Machines 30 single machines, tank volume between 160-600 liters Filtration Partly paper filtration, metal screen Other Belt and disc skimmer PROCESS AND EQUIPMENT Customers machined parts using QUAKERCOOL® 7350 BFF PARTS

Transcript of MULTI-METAL MACHINING - Quaker Chemical Corporation · bronze, brass, steel and plastic. ... of the...

Page 1: MULTI-METAL MACHINING - Quaker Chemical Corporation · bronze, brass, steel and plastic. ... of the costs in a metalworking process, ... Case Study Author: Quaker Chemical Corporation

METALWORKING

© 2015 Quaker Chemical Corporation. All Rights Reserved.

quakerchem.com | [email protected]

MULTI-METAL MACHININGFLEXICOOL™ TECHNOLOGY - QUAKERCOOL® 7350 BFF

THE SOLUTIONCHALLENGESA midsize German machining workshop specialises in machining a large array of materials including aluminium, bronze, brass, steel and plastic. The customer has 30 CNC machines requiring 7.5 tons of coolant each year and was actively looking to solve the following challenges: » Skin irritation of operators

» High amount of oil mist

» Foaming issues, especially when machining plastics

Based on regular visits and technical support together with a local distributor, Quaker analyzed the customer’s challenges and introduced QUAKERCOOL® 7350 BFF, a new boron-free and formaldehyde-free coolant ideal for general purpose machining of most engineering materials. After successfully running QUAKERCOOL® 7350 BFF in four machines that machine plastic, the customer expanded the use of the product to the remaining machines and realized the following: » Very good skin compatibility

» No oil mist or odor

» Good flushing and washing behavior

» Eliminated foam problems while processing plastics

Concentration QUAKERCOOL® 7350 BFF 6% to 8% | Competitive Product 6% to 8%

Water hardness 10° dH

Material Aluminum, bronze, brass, steel, plastic

Operations Turning, milling, tapping, threading, sawing

Special requirements Plastic machining

Machines 30 single machines, tank volume between 160-600 liters

Filtration Partly paper filtration, metal screen

Other Belt and disc skimmer

PROCESS AND EQUIPMENT

Customers machined parts using QUAKERCOOL® 7350 BFF

PARTS

Page 2: MULTI-METAL MACHINING - Quaker Chemical Corporation · bronze, brass, steel and plastic. ... of the costs in a metalworking process, ... Case Study Author: Quaker Chemical Corporation

METALWORKING

10.15-V001 - EN© 2015 Quaker Chemical Corporation. All Rights Reserved.

quakerchem.com | [email protected]

MULTI-METAL MACHININGFLEXICOOL™ TECHNOLOGY - QUAKERCOOL® 7350 BFF

THE PRODUCT QUAKERCOOL® 7350 BFF is a high performance micro-emulsion ideally suited to all operations where high surface finish quality and high lubrication is needed. QUAKERCOOL® 7350 BFF is ideal for general purpose machining of most engineering materials and is recommended for light to medium metalworking operations on cast iron, steel and aluminum.

THE EXPERTISE

Metalworking lubricants represent a very minor part of the costs in a metalworking process, typically less than 1%. This case illustrates the importance of correct fluid selection. The impact of the fluid can be a multiple of its costs, making the price of a metalworking fluid insignificant. That is why Quaker focuses on developing fluids with the highest performance without compromise, fluids that sharpen your competitive edge.