Müller Handling Systems - Container · machine functions – Linear motion ... capsule filling...

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® Müller Handling Systems 1.2 Drum Handling Container Handling Blenders Mobile Handling Pallet Transfer Units Manual Handling

Transcript of Müller Handling Systems - Container · machine functions – Linear motion ... capsule filling...

Page 1: Müller Handling Systems - Container · machine functions – Linear motion ... capsule filling machines, blister pack machines and sieving units – Filling, product transfer and

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Müller Handling Systems

1.2Drum Handling

Container Handling

Blenders

Mobile Handling

Pallet Transfer Units

Manual Handling

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Container handling

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Blenders

Mobile handling

Pallet transfer units

Manual handling

Individual solutions for a host ofchallenges

Whether in the pharmaceutical, chem-ical or food products industry: cost-effective drum handling is one of thekey factors in the process economics.It all depends on handling equipmentthat can display an impressive perfor-mance and exceptional quality andabove all be extremely safe and reli-able. In other words, handling equip-ment from Müller. For at Müller wehave over 25 years of accumulatedexperience in this field; we design,develop and manufacture everythingourselves. You can therefore count onindividual solutions in world classquality to meet the most demandingneeds. Our customers worldwideappreciate our CE-compliant engi-neering in the form of a slender liftingcolumn that always ensures a goodview of the drum. They also thinkhighly of its very quiet movements,not to forget the ease of servicing andlow operating costs, since our handlingequipment is virtually maintenance-free. Our proximity to the market andour local presence on a global scalegive you the security and dependa-bility to be expected from a reliablebusiness partner.

Benefits that add up

– Electromechanical drives for allmachine functions

– Linear motion with roller chains or ballscrew spindle

– With relay control system or programmable logic controller (PLC)

– Available with weighing system– Maximum repeatability for all travel

positions– Control of peripheral equipment such

as metering butterfly valve, vibratory device, etc.

– Utilities supply from ceiling or floor– Suitable for cleanrooms– Design compliant with FDA and

GMP regulations, for ATEX Zones 1,21, 2 and 22

– Qualification documentation (FDS, IQ/OQ)

– Factory acceptance test (FAT)– Installation on site (with SAT)– Freestanding construction or with

ceiling steady bearing

Drum handling

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Smooth surface, easy to clean

Directly mounted or separate control cabinetwith operator controls ina clear layout

Closed lifting columnwith cover belt, FDA compliant

Quiet-running drivemotor, totally enclosed

Easy inverting, manually or motorized

The right pickup for every application, manual or motorized

Column swivels easily on rugged play-free rollerbearing

Accurate and gentle loweringof the container

Clamping band

Pickup fork

Universal clamp

Universal pickup withwebbing jaws

Platform

Squeeze funnel forlight drums

Squeeze funnel forheavy drums

Slender but stable liftingcolumn does notobscure view of drum

Simple centralized travel adjustment

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Many individual tasks fitting together like a jigsaw puzzle: Müller drum handling

Müller lift-, swivel- and invertingcolumns for drums can carry out allthe handling tasks in your productionfacility. Originally developed for thepharmaceutical industry, they aretoday equally in demand in the chemi-cals and food products sectors. Müller offers the right solution: cost-effective, safe, ergonomic and quiet.Typical tasks include:

– Feeding of tablet presses, capsule filling machines, blister pack machines and sieving units

– Filling, product transfer and weighing

They can also be integrated in existingproduction lines for:

– Moving goods between floors– Automatic palletizing on smaller lines

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Precision for lightweight drums – the lift-, swivel- andinverting column with squeeze funnel for emptying variousdrum types (fiber drums, plastic drums, etc.). The funnel ispressed firmly onto the drum. Also suitable for drums withinternal liners.

Impressive – the lift- and swivel column with universalclamp for handling various diameters of silos. Nitrogen blan-keting for filling processes with the inert gas supplied viathe column. Tri-Clamp end connection for fitting a meteringbutterfly valve supplied by others.

Safety for heavy drums – the lift-, swivel- and inverting column with squeeze funnel. A motorized mechanism raisesthe drum and presses it firmly against the inside of the funnel. Drum emptying is then carried out with a pneumaticmodulating butterfly valve and vibratory device.

The tried-and-tested standard – lift-, swivel- and invertingcolumn in Müller quality for drums. A universal unit forhandling various drum sizes. Motorized lifting mechanism,manual clamping, inverting and swiveling.

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Reliable and dust-free – filling a container from a drumclamped to a hopper. The dust-free filling operation takesplace through a sieve directly into the container.The use of two lifting columns enables various sizes ofcontainers to be filled.

Precision handling – the short lifting column with pickupfork for docking silos to the bottom port of a glove box.With weighing unit for the filling operation.

The right answer is always well thought-out – here a system for emptying big bags into a batching frame. Withsafety latch at working height.

A simple and practical solution with a small footprint – an elevator platform for transporting material between thefloors of a building.

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Drum handling

Container handling

Blenders

Mobile handling

Pallet transfer units

Manual handling

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No problems with the right partner

Whenever heavy weights have to behandled accurately and cost-effectively,there is a need for robust and reliablehandling equipment. In the productionof pharmaceuticals in particular,Müller's carefully designed containerlifting columns have become an indis-pensable component in a wide varietyof processing operations. Whetherround, rectangular or individuallyshaped containers – we design andmanufacture the solutions to meet yourspecial manufacturing requirements.Because only those who are familiarwith industrial practice can give it freshimpetus. You too can profit from ourexpertise.

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Round pickup forks

Flat pickup forks

3-point pickup

Pickup frame

Cone valve dischargestation

Pickup fork for WSGvessel

Suspension fork

Secure clamping ofvarious container sizesby a pickup system

Heavy duty containerforks, if desired withweighing unit

Heavy duty gearboxfor inverting inexactly the rightposition

Precision docking anddust-free filling

Enclosed lifting system with elastomer or stainless steelcover belt

Electrically powered liftingsystem with precisionroller chains or ball screwspindle

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Stable, reliable and robust: Müller container handling

In the manufacture of large batches,appropriately sized containers areoften used. Although these are veryheavy, Müller container columns canmake light work of automating yourmaterial flow. They are specially adapted to suit your handling processes

and are highly versatile in their applications, such as the followingduties:

– Feeding of tablet presses, capsule filling machines, blister pack machines and sieving units

– Filling, product transfer and weighing

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Versatility itself – the container lift- and swivel column with pickup fork for emptying containers of various sizes. The container butterfly valve is opened by a pneumatic actuator.

Specialties are our specialty – the lift- and swivel column specially designed to pick up round containers from their wheeled carriages. Pickup fork with pneumatic latch device.

Standard but adaptable – the lift- and swivel column with special attachment to pick up customized square-section containers from their wheeled carriages.

Exceptional quality – the short lifting stand for raising wheeled containers to dock with the bottom port of a glove box. With weighing unit for the filling process.

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Fits like a glove – the lift- and swivel column for picking upwheeled containers without a container fork.

All in one – the lift-, swivel- and inverting column for emptying a WSG vessel, with or without a rotary valve.Optimum sieving and discharge, all into one container.Column-mounted central control system for the columnitself and peripheral devices.

Practical design in action – container emptying system with cone valve discharge. The discharge station is mounted on the lifting column and enables various containers to be picked up.

Feeding a tablet press – the lift- and swivel column for picking up round containers. Pickup with pneumatic latch device.

Page 10: Müller Handling Systems - Container · machine functions – Linear motion ... capsule filling machines, blister pack machines and sieving units – Filling, product transfer and

Drum handling

Container handling

Blenders

Mobile handling

Pallet transfer units

Manual handling

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We want to blend into your business

Most processes involve a blendingstep. Whether blender or blendingcolumn, whether for drums or contain-ers – or both together – we adapt the handling equipment to suit your special processes and facilities.Regardless of how charging is carriedout, how the drums or containers aredelivered – by pallet truck or wheeledcarriage – we have the right solutionfor accurate and safe pickup –because the blending vessels alsoserve as transportation containers.This saves time, cuts costs and conserves resources. The Müllerblending column mixes the product,then stops tumbling after a set timeand charges the process. Emptyingtakes place without needing tochange the container.

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Almost like plug and play:Müller blenders

Blender or blending column, drum orcontainer – bulk solids such as gran-ules or powders are mixed reliably byan intelligent system; which if requiredcan provide a data report for trackingblender settings such as weight, mixing times and number of revolutions.You therefore have complete docu-mentation for your quality assurancesystem.

Müller blending equipment is adapt-able for your processes:

– Gentle action– Highly effective– Safe– Blending parameters can be set– With data report

Universal pickup

Pickup fork

Double-jaw pickup

3-point pickup

Special pickup for containers and drums

Pickup clamp for containers

Pickup clamp for containers and drums

With sealed wall forcleanroom

Low space require-ments, motorized blend-ing and lifting driveslocated outside thecleanroom

Crevice-free stainlesssteel construction forhygienic conditions

Secure pickup fork with quick and simple drum/containerchangeover

Very quiet tumbling motion

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Another Müller success – the blender for various diametersof drums. The drum is gripped and picked up at floor level directly from the drum truck or pallet. Drum inclinationis adjusted to give the best mixing results.

Universal but still something special – the versatile blenderfor round and rectangular containers. With integrated electromechanical lifting system.

Round for good measure – the blender specially designedfor round containers. With integrated electromechanical lifting system.

Versatile for all duties – the blender for all drums, whethermetal, fiber or plastic. The drum is clamped at workingheight after another lifting device has raised it into position.Drum inclination is adjusted to give the best mixing results.

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First blend, then feed – the lift- and swivel column for blending the contents of a drum and then feeding the next machine in the process, in this case a tablet press. All without changing the drum. The column can handle various drum sizes.

Carrying it to extremes – the universal blending column for various drum-hopper combinations or containers.With integrated electrically powered slewing ring for discharging the contents into another container or for feeding a mill.

Flexible and strong – the lift-, blend- and weighing column for rectangular containers of various sizes and footprints. Gentle, dust-free product transfer into other containers with weighing module and automatic filling controls.

Clean work and reliable results – the blending column for all rectangular containers of various sizes but with thesame footprint.

Page 14: Müller Handling Systems - Container · machine functions – Linear motion ... capsule filling machines, blister pack machines and sieving units – Filling, product transfer and

Drum handling

Container handling

Blenders

Mobile handling

Pallet transfer units

Manual handling

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All for one and one for all

If several machines need to be feededunder cramped conditions, Müllermobile lifting and inverting units are intheir element. Simple to operate andpractical even in tight corners, theycan pick up drums, lift and invert themand then lower them. This is madepossible largely by their compact con-struction, which combines low head-room requirements with maximum lift.Their carrying arms are raisedhydraulically and their operating leversallow infinitely variable positioning.The linkage is designed so that thehorizontal reach does not change during the lifting operation, the drumalways remaining visible to the opera-tor. As the drum always remains onthe same vertical center line whenbeing raised or lowered, it is possibleto position it accurately. Anotheradvantage becomes apparent whenthe drum is docked onto the nextmachine – the drum-hopper combina-tion is lowered gently and is centeredautomatically in the nest. Regardlessof which drum type is being handled.A slewing ring or motorized chassiscan give additional mobility to thiscompact device.

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Boundless possibilities in thesmallest space: mobile handling by Müller

This is our conception of drum han-dling – transporting, lifting, invertingand emptying loads up to 300 kg. Andall this with mobility and flexibility inthe smallest possible space. You willalways find a cost-effective solution atMüller, for we have the right equip-ment for every duty:

– SL 75/SL150: the universal unit for "practically" every duty.Lifting heights 2.8 m / 3.4 m

– SLN 75: special low headroom unitfor facilities with height restrictions

– SLH 150: lifting heights up to 4.5 m– SLD 75/SLD 150: upper part of

unit can slew through 240° on itschassis for more flexibility

– SLF: with motorized chassis for heavy loads, sloping floors or long distances

– Drive options: 3-phase supply,battery or compressed air

– Explosion-proof version: ATEX-compliant

Hydraulic lifting andlowering, drum setdown gently

If desired self-propelledchassis, speed infinitelyvariable up to 1 m/s

Large stable wheels, making unit easy to push

Simple and secure pickupwith clamping jaws to suit the drum concerned

Standard clamping jaws

Webbing jaws for fiber drums

Webbing jaws for plastic drums

Distance retainer

Operator controls

Self-propelled version

Unit with slewing ring

Slender but robust carrying arm system.A clear view of the drum for safe and accurate docking

Unit entirely in stainlesssteel, smooth surfaces,easy to clean, GMP-compli-ant construction, onboardhydraulic system

The drum can be set downat any height, for exampleinto a Müller nest

The drum is invertedforwards without jerking

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No problem even in cramped spaces – charging a reactor easily, safely and without creating dust. One unit can charge several reactors in a confined space.

As you like it – sieve in the morning, press tablets at midday. The mobile lifting unit is always there at the time it is needed. Here the product is passed through a sieveinto another container in a totally enclosed system.

Mobile work in a restricted space – feeding a tablet pressis possible even under very low headroom conditions.While the drum contents are being processed, the liftingand inverting unit can be performing other tasks elsewhere.

Practical needs call for practical solutions – dust-free fillingof raw materials into production vessels is no problem. This is ensured by our dust-tight FDA-approved silicone rubber caps, also available in Viton, EPDM or an electricallyconducting elastomer for special duties.

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www.mueller-gmbh.comMore information?

Technical Data (standard units)

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aType SL 75 SLN 75 SLD 75 SLDN 75 SLF 75 SL 150 SLD 150 SLF 150 SLH 150

Max. load 150 kg 150 kg 150 kg 150 kg 150 kg 250 kg 250 kg 250 kg 250 kg

Unloaded weight 500 kg 500 kg 550 kg 540 kg 650 kg 550 kg 600 kg 700 kg 740 kg

Operating speeds

Raising/lowering 0.15 m/sec. 0.15 m/sec. 0.15 m/sec. 0.15 m/sec. 0.15 m/sec. 0.15 m/sec. 0.15 m/sec. 0.15 m/sec. 0.15 m/sec.

Inverting thru 180° 14 sec. 14 sec. 14 sec. 14 sec. 14 sec. 14 sec. 14 sec. 14 sec. 14 sec.

Self-propelled – – – – 0–1m/sec. – – 0–1m/sec. –

Motors

3-phase power 1.5 kW /1450 rpm 230/400 V – 50 Hz

Battery: 2 x 12 V 100 Ah 100 Ah 100 Ah 100 Ah 100 Ah 180 Ah 180 Ah 180 Ah 180 Ah

Compressed air 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar

Dimensions

H 2800 2030 2860 2090 2800 3400 3450 3400 4500

H1 2270 2000 2330 2060 2270 2920 3000 2920 3410

H2 1250 1250 1310 1310 1250 1520 1580 1520 1720

h 200 200 260 260 200 270 320 270 280

h1 1230 1180 1290 1240 1230 1300 1350 1300 1590

h2 1615 1550 1675 1610 1615 1750 1800 1750 2160

A 470 470 400 400 470 470 400 470 470

L 1600 1600 1600 1600 1940 1830 1850 2180 2110

L1 780 780 780 780 780 950 825 950 1070

B 920 920 920 920 920 920 920 920 920

b 840 840 1050 920 880 880 920 880 880

a 145 340 145 – 145 – – – –

Technical details subject to change without notice

240o

L

a

H

L1

a

H1

O200 O125O200O250 O200

max

H

O150

30-5

H1

H2

A

hh1

h2

bB

180o

R650

180o

180o

max

O600max

O600 O600

h2h1

h

AL1

L

H2

bB

H2

H1

h2H

h1h

L1A

L

bB

SLN 75/4 SLD 150/4SLF 75/4

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Drum handling

Container handling

Blenders

Mobile handling

Pallet transfer units

Manual handling

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A question of hygiene

In factories producing pharmaceuticalsand food products wooden pallets aretaboo - for reasons of hygiene. Thismeans that incoming materials mustbe repalletized between the deliverydock and the processing area. In orderto reduce labor costs for this task to aminimum, Müller offers pallet transferunits, which can also act as an up-to-date and reliable clean zone interface.Since 1988 Müller pallet transfer unitshave been easing loads delivered onwooden pallets onto hygienic pallets.Pallet transfer units can be loaded formaterial flow in one or both directions,from the gray zone into the white zoneand vice versa. For certain cleanroomfacilities, cleaning chambers areinstalled before the pallet transfer unitsin order to remove dust from the mate-rials delivered. This illustrates onceagain how at Müller you always findthe right individual solution to meet themost demanding specifications.

Page 19: Müller Handling Systems - Container · machine functions – Linear motion ... capsule filling machines, blister pack machines and sieving units – Filling, product transfer and

From gray zone to white zone:Müller pallet transfer units

Clean zones are an indispensable pre-requisite for manufacturing quality. We have therefore designed the Müller transfer unit so that it can beintegrated simply but efficiently intoyour operating procedures:

– For wooden, steel, aluminum or plastic pallets in various sizes

– For various pallet loads; the palletsneed not be stacked uniformly

– Adjustable side walls, either manuallyor by electric motor

– Also available with slip plates for damaged or nonstandard pallets

Pallet transfer units can be loadedand unloaded in a number of ways:

– By manual pallet truck or forklift truck

– Semiautomatically– Automatically by conveying systems

Operator panel withsimple controls in a clear layout

Suitable for various pallet types

Rugged, maintenance-free construction

The hygienic pallet isplaced in front of theloaded pallet

The load is pushed across

Transfer operation completed

The repalletized load is taken away

Transferring rolls of packaging film

Transferring cartons

Transferring aerosol cans

Side walls adjustable manually or by electric motor

Product-contacted partsin stainless steel

Also suitable for asymmetricand untidy loads

For various sizes and loads

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Loaded at one end by manual pallet truck – the standardpallet transfer unit can be used for pallets in various sizesand materials.Also suitable for loads that are not uniformly stacked.

Can be loaded at both ends by manual pallet truck or fork-lift truck – this pallet transfer unit can be used for pallets in various sizes and materials. Transfer in one direction, no contamination of the pallet areas. Also suitable for loadsthat are not uniformly stacked.

Can be loaded at both ends by forklift truck – this pallettransfer unit can be used for transfers in one direction;there is no contamination of the pallet areas. Also suitable for loads that are not uniformly stacked. With open transfer port.

Can be loaded at both ends by manual pallet truck or forklift truck – this pallet transfer unit can be used for pallets in various sizes and materials. Transfer in two directions, no contamination of the pallet areas. Alsosuitable for loads that are not uniformly stacked.

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Can be loaded at both ends by manual pallet truck – this pallet transfer unit can be used for pallets in varioussizes and materials. Transfer in two directions. Also suitable for loads that are not uniformly stacked. With open walk-in transfer port.

Can be loaded at one end by manual pallet truck - the pallet transfer unit for Euro pallets up to 1000 kg. Fortransferring stable and uniformly stacked plastic containers.Ideal for meat processors and the food products industry.

Automatic pallet transfer unit in a pharmaceutical facility – 1 and 2: Points for delivering and collecting loads manually3 and 4: Points for delivering and collecting loads by

driverless vehicles5 and 6: Pallet magazines for wooden or aluminum pallets7 and 8: Pallet transfer unit with automatic slip plates

Can be loaded at both ends by manual pallet truck – the automatic pallet transfer unit can be used for pallets invarious sizes and materials. Transfer in one direction. With slip plates for transferring the load from aluminum orplastic pallets onto pallets of poor quality.

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6

7

5

2

1

3

4

Page 22: Müller Handling Systems - Container · machine functions – Linear motion ... capsule filling machines, blister pack machines and sieving units – Filling, product transfer and

Drum handling

Container handling

Blenders

Mobile handling

Pallet transfer units

Manual handling

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Fully automated or manual – the application determines the handling process

It does not always make sense toautomate every operation completely,nor is it necessarily cost-effective.There are still some areas where man-ual handling is more efficient. We havedeveloped a system for simple manualhandling tasks which is quick and easyin use: the Müller drum clamping bandand yoke for lifting and invertingdrums. A clamping band with trunnionswelded to it is secured around thedrum between its form-fit beads. Theyoke is simply hooked onto the trun-nions and the assembly can then belifted by a suitable crane. An alternativeto the drum clamping band is to weldthe trunnions directly to the container,as is normally the case for examplewith mini-silos. Müller also offers asolution for plastic and fiber drums –an inverting frame welded to a hopperto fit your drums.

Page 23: Müller Handling Systems - Container · machine functions – Linear motion ... capsule filling machines, blister pack machines and sieving units – Filling, product transfer and

Always the appropriate choice:manual handling by Müller

A system that is always right for yourapplications: simple and quick butalso inexpensive: Müller's manualhandling system for lifting and inverting drums, mini-silos and drum-hopper combinations.

– For drum diameters from 315 to 600 mm

– Max. gross weight 300 kg– Fabricated in AISI 304 grade

stainless steel– Drum clamping band coated on

the inside with a white plastic,FDA compliant

– Manufactured in accordance with EC Directives, CE mark

Clamping band to suit the drum diameterconcerned, securelyclosed with toggle latch

Suspended at center ofgravity, inverted manually

Gentle and accuratelowering onto the drum truck

Drum clamping band

Hopper with invertingframe

Welded trunnions

Safety catch

Toggle latch

Lifting point

Yoke, suitable for drums and drum-hopper combinations

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Yoke with inverting gear

Page 24: Müller Handling Systems - Container · machine functions – Linear motion ... capsule filling machines, blister pack machines and sieving units – Filling, product transfer and

www.muellerdrums.comPresenting the other companies ofthe Müller Group

Today it is of ever increasing impor-tance to cooperate with trustworthy andcompetent business partners who knowwhat they are doing. As our customeryou can rely on a wholehearted partner-ship. And you gain the innovation and skills of a world class group ofcompanies in the field of packaging,handling, transportation and modularsystems.

If you now feel the need to talk to usand ask a few questions, then pleasedo not hesitate.

Just one click opens new horizons

An ongoing intensive dialogue withour customers all over the world: theelixir of life for Müller.As a customer you always experienceMüller as a whole. Your contacts arenot determined by our organizationbut by the duties you specify.Proximity to customers and an individ-ual consulting service provide thatcrucial impetus. Our 40 committedrepresentatives in all key centers ofthe industrialized nations around theglobe make us active worldwide, yet never far away.

Fördertechnik AGKänelmattstrasse 7CH-4142 Münchenstein 2Switzerland

Phone: ++41(0)61/4161212Fax: ++41(0)61/4161213E-mail: [email protected]

Phone: ++49(0)7623/969-0Fax: ++49(0)7623/969-69E-mail: [email protected]

Experience the potential we offer in yournext project. Our world of modular systems is only a click away. Make use ofour expertise – packed full of ideas instainless steel. Each one a Müller original.

www.plastomatic-ag.com

www.leichtfass.com

www.foerdertechnik.ch

www.mueller-gmbh.com

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Müller GmbHIndustrieweg 5D-79618 RheinfeldenGermany

Plastomatic AGFalkensteinerstrasse 4CH-4132 Muttenz 1Switzerland

Müller AG VerpackungenTramstrasse 20CH-4142 Münchenstein 2

CH-6260 ReidenSwitzerland

Phone: ++41(0)61/4161200Fax: ++41(0)61/4161222E-mail: [email protected]

Phone: ++41(0)62/7495010Fax: ++41(0)62/7495015

Phone: ++41(0)61/4679393Fax: ++41(0)61/4679399E-mail: [email protected]

Leichtfass AGBahnhofstrasse 11CH-4142 Münchenstein 2Switzerland

Phone: ++41(0)61/4113388Fax: ++41(0)61/4113390E-mail: [email protected]