M•TeFhT sisyl A•Taenh • The Generation

RSaban MARIC October 18, 2000

Manufacturing and Test Folder

Summary

• The MTF– what should it do for the PE ?– what does it contain ?– how is it structured ?

• The Analysis– the workflow diagram– the assembly breakdown

structure– the user interview

• The Generation– of the MTF in EDMS– of the data exchange files

• The modus operandi– loading data– editing data– consulting data



The DataImport

The MCS, MCDO and MSCB Exercise

P.Martel

M.AllittM.Karppinnen

S.Mallon-AmerigoP.Nitter

P.BonnalM.Allitt

M.Karppinnen

S.Mallon-Amerigo

The WorkflowDiagram

The AssemblyBreakdownStructure

The TravellerApplication

What is the added value ?

What is the cost of theexercise ?



The ABS : the catalogue of the collider components

Project or sub-project leading to the production of a collidercomponent

Item, collider componentor sub-component

Manufacturing or AssemblyProcedure

Describes• each collider component in terms

of its sub-components• its assembly process

Provides• a model of the documentation

required for the manufacturing,the assembly, the tests and theinstallation

Models for Test andMeasurements Results

LBADipole Magnet



The workflow diagram : a description of the manufacturing process

Describes• each process in terms of the transformation it operates on the

raw material (input) and what it produces (output)• all the resources (materials and human) required for each

process

Provides• a consolidation of the ABS• the sequencing of the processes

The resources

The input to the MTF

The output of stepMCD06 and 07 is theinput to step MCD08

wind the coil

operation # MCO·06

fix end saddlesto mandrel

operation # MCO·08

1 connection end type+

1 non-connection end type

trave

lle

r

14

MCO windingmandrel

14

MCO windingmandrel

check the dimensionsof the end saddles

operation # MCO·07

end saddleconnection end

trave

lle

r

17

end saddle for MCOmeasuring gauge



The MTF (The Traveller)

Manufacturing or AssemblyProcedure

Test and MeasurementsResults

MBP2N1Dipole Magnet



What should it do for the Project Engineer

trace the equipment during operation and after decommissioning for INB

provide a detailed trace of the manufacturing process, the test andmeasurement results

allow a maintenance follow-up of the equipment once it has beeninstalled, commissioned and is in operation

1

2

3

data is centrally stored in computer readable formdata accessible worldwide via the Webdata is preserved across time unlike some Excel file stored in the PC of somebody



It traces all events concerning an equipment during its entire life-cycle

manufacturing

test

installation

operation

repair

removal

! Is subdivided into steps

! Each step yields a dataset particular to the step

! The values, in some cases(eg manufacturing, test, repair),determine whether or notthe equipment is viable

Any Manufacturing or Test Process

non conformity !



The Data

Physical Layoutof the Collider

Physical Element 1

Physical Element 2

Data describing the manufacture and test of a particular componentmanufactured, being manufactured,being tested or already installedin the collider

Inventory of thedifferent collider

components

Parameter Database

EDMSPBS

MTF

MTF

ABSPart List of eachtype of collidercomponents



Phase 1 : The Analysis

TheProjectEngineer

List of steps and thedata associated toeach

List of steps and thedata associated toeach

The WorkflowDiagramThe WorkflowDiagram



InterviewFormsInterviewForms

1

2

3



Phase 2 : The Generation of the Data Structures

List of steps and thedata associated to itList of steps and thedata associated to it

Excel file format toexchange between themanufacturer and CERN

Excel file format toexchange between themanufacturer and CERN

Empty manufacturingand test folders for eachmanufactured equipment

Empty manufacturingand test folders for eachmanufactured equipment

LHC Part ID

Check dimensions

L1L2M1M2…W4



Phase 3 : The Collection and Entry of the Data

TheProjectEngineer

upload

data entry

Data arrives frommanufacturer via e-mail,CD or floppy disk

Data arrives frommanufacturer via e-mail,CD or floppy disk



… in summary

Phase 1The Analysis

Phase 2The Generationof the DataStructures

The inputs required areThe workflow diagramThe assembly break down structureVia an interview

The products areEach manufacturing or test step is identified togetherthe structured data set associated to it

Phase 3The Collectionand Entry ofthe Data

It is almost automatic, the result must be checkedby the PE.

It strongly relies on the consistence of the data withthe information which was gathered about it. The PEmust verify the quality of the data entered.



Software Structure

Design Documents

CADIM (& CDD)

Asset tracking Job management

MP5

EDMS common layer

Other databases

LHC Parameters Etc.



Conclusion

The exercise is expensive but essential investment 6 meetings/iterations involving up to 5 participants4 weeks for development and data import

The Project Engineer is at the center of this exercise duringall the phases Assistance can be obtained

! during the Analysis Phase (PBonnal, RSaban)! during the Data Entry or Upload (Data Aid in

EST/ISS)

Provided the analysis is done seriously, the system fulfillsits promises of

1

2

3

will be mechanised

! tracing the manufacturing and test,! allowing maintenance follow-up and! tracing the equipment during operation and

after decommissioning



Milestones

ConsultManufacturing andTest Data

Manually EnterManufacturing andTest Data

UploadManufacturing andTest Data

EndNovember2000

Ready

InterviewFormsInterviewForms

End October2000

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L H C G r o u p s & A C / T C PE D M S D o c u m e n t N o .

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p e r f o r m a v i s u a li n s p e c t i o n o f t h ed i p o l e c o l d m a s s

o p e r a t i o n # L B A · 0 1 · 0 1 L H C / M M S

t r a n s f e r t h e d i p o l e c o l dm a s s , f r o m t h e l o r r y t ot h e r e c e p t i o n s t a n d

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p e r f o r m g e o m e t r i c a l r e c e p t i o n t e s t s

o p e r a t i o n # L B A · 0 1 · 0 7

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t r a n s f e r t h e d i p o l e c o l dm a s s , f r o m t h e r e c e p t i o n s t a n d t o t h e c r y o d i p o l e

a s s e m b l y t o o l i n g

o p e r a t i o n # L B A · 0 2 · 0 2

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l i f t a n d a d j u s t t h e c o l dm a s s i n t o p o s i t i o n o n t ot h e c e n t r a l c e n t e r i n g

d e v i c e s

o p e r a t i o n # L B A · 0 2 · 2 4

L H C / C R I

a s s e m b l e t h e c e n t e r i n gd e v i c e s , c i r c l i p s a n d

s h i m s i n t o t h ev a c u u m v e s s e l b o r e s

o p e r a t i o n # L B A · 0 2 · 2 1L H C / C R I

l o w e r t h e c o l d m a s si n t o p o s i t i o n o n t o t h ec e n t e r i n g d e v i c e s ,c i r c l i p s a n d s h i m s


m o u n t a n d a l i g nt h e e x t e r n a l t a r g e t

s u p p o r t s


a s s e m b l e a n d w e l d t h ei n s t r u m e n t a t i o n f e e dt h r o u g h w a r m e n d t ot h e v a c u u m v e s s e l

o p e r a t i o n # L B A · 0 2 · 2 6

L H C / C R I

m o u n t a n d c a b l et h e e x t e r n a l c o n n e c t o r

b o x ; p e r f o r me l e c t r i c a l c h e c k s

o p e r a t i o n # L B A · 0 2 · 2 7

L H C / C R I

m o u n t t h e t r a n s p o r tr e s t r a i n t s a t e x t r e m i t yo f t h e c r y o d i p o l e , a n d i n

t h e c e n t r a l f o o t

o p e r a t i o n # L B A · 0 2 · 2 8

L H C / C R I

c e n t e r t h e v a c u u m v e s s e l w . r . t . t h e c o l d m a s s a t e a c h e n d , a n dc e n t r a l s u p p o r t p o s t


l i f t t h e c o l d m a s sa n d r e m o v e t h e s l e d s


l o c a t e i n s t r u m e n t a t i o nf e e d t h r o u g h w a r m e n d

i n t o t h e o p e n i n g ;v e r i f y t h e i r p o s i t i o n


p u l l t h e s u p e r - i n s u l a t e dc o l d m a s s i n t o t h e

v a c u u m v e s s e l ; v e r i f yi t s l o n g i t u d i n a l p o s i t i o n


w r a p t h e t h e r m a ls h i e l d w i t h M L I


m o u n t , l o c a t e a n d w e l dt h e u p p e r s h e l l s a n d e n dd e t a i l s t o t h e t h e r m a l

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o p e r a t i o n # L B A · 0 2 · 1 2

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p r e p a r e s h i m s

o p e r a t i o n # L B A · 0 2 · 1 4

L H C / C R I

a l i g n a n d l e v e lt h e v a c u u m v e s s e l

o p e r a t i o n # L B A · 0 2 · 0 4

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traveller

L H C / C R I

m o v e t h e v a c u u m v e s s e l o n t o t h e c r y o d i p o l ea s s e m b l y t o o l i n g

o p e r a t i o n # L B A · 0 2 · 0 3

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m o v e t h e t h e r m a ls h i e l d a s s e m b l y

o n t o t h e c r y o d i p o l ea s s e m b l y t o o l i n g


m o u n t c e n t r a l a n de x t e r n a l s u p p o r tp o s t a s s e m b l i e s


w e l d t h e t h e r m a l i s a t i o ns t r a p s t o t h e t h e r m a l

s h i e l d a s s e m b l y


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a s s e m b l y 5 K p l a t e s


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traveller

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2 e x t e r n a l s u p p o r tp o s t a s s e m b l i e s

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M L I b l a n k e ti n n e r s e t

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m e a n st o o l s

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a l i g n m e n tj i g

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1 0 u p p e rs h e l l s

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M L I b l a n k e to u t e r s e t

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2 e x t r e m i t yc e n t e r i n g d e v i c e s ,c i r c l i p s a n d s h i m s

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0 4


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o k

n o to k

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b o x

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s t a i n l e s ss t e e l w e l d i n g

m a c h i n e

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traveller

S M A 1 8 S M A 1 8

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3

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o pe ra ti o n no .

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?c h e c k t h e a l i g n m e n to f t h e t h e r m a l s h i e l da s s e m b l y l i n e E e n d s

o p e r a t i o n # L B A · 0 2 · 1 3

L H C / C R I

?v e r i f y t h e c o l d m a s sv e r t i c a l s a g i t t a a n dt h e v a c u u m v e s s e l

p o s i t i o n

o p e r a t i o n # L B A · 0 2 · 2 3

c o n f o r m

?

L H C / C R I

c h e c k t h e t r a v e l l e rd o c u m e n t a t i o n , r e v i e w

t h e r e s u l t s o f t h er e c e p t i o n t e s t s

o p e r a t i o n # L B A · 0 2 · 0 1

t r a v e l l e r

t h e r m a l i s a t i o n


p e r f o r m e l e c t r i c a lr e c e p t i o n t e s t s

o p e r a t i o n # L B A · 0 1 · 0 4

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P a g e 2 o f 2



L H C / A C R

c o n n e c t a l l h y d r a u l i ci n t e r f a c e s

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L H C / A C R

c l o s e t h e i n t e r c o n n e c t

o p e r a t i o n # L B A · 0 4 · 1 5L H C / M T A

p e r f o r m e l e c t r i c a l c h e c k so f t h e a n t i - c r y o s t a t h e a t i n g s y s t e m

o p e r a t i o n # L B A · 0 4 · 1 4

traveller

L H C / A C R

p e r f o r m l e a k t e s t s o fh y d r a u l i c c o n n e c t i o n s


p e r f o r m a n e l e c t r i c a li n s u l a t i o n t e s t

u n d e r g a s e o u s H e

o p e r a t i o n # L B A · 0 4 · 0 9

L H C / M T A

c o n n e c t t h e a n t i - c r y o s t a t s


p e r f o r m l e a k t e s t s o f t h e a n t i - c r y o s t a t

c o n n e c t i o n s


m o u n t t h e h e a t i n gs y s t e m o f t h e

a n t i - c r y o s t a t i n t e r -c o n n e c t i o n f l a n g e s

o p e r a t i o n # L B A · 0 4 · 1 3

L H C / M T A

p e r f o r m p r e l i m i n a r ye l e c t r i c a l c h e c k s o f t h e d i p o l e c o n n e c t i o n s

o p e r a t i o n # L B A · 0 4 · 0 6

L H C / C R I L H C / M T A

c o n n e c t t h e m a i ns u p e r c o n d u c t i n g c a b l e s

o p e r a t i o n # L B A · 0 4 · 0 4E S T / S U

p e r f o r m a f i n a la l i g n m e n t o f t h e

c r y o - d i p o l e

o p e r a t i o n # L B A · 0 4 · 0 3

L H C / A C R

p r e m a r e c r y o - d i p o l ei n t e r f a c e s


m o u n t p r o t e c t i n g c a p sa t c o l d b o r e e x t r e m i t i e s

o p e r a t i o n # L B A · 0 3 · 0 9E S T / S U

m e a s u r e t h e p o s i t i o n so f t h e f i d u c i a l s a n do f t h e e x t r e m i t i e s

o p e r a t i o n # L B A · 0 3 · 1 0L H C / A C R

i n s t a l l a M R B( m a g n e t r e t u r n b o x )

o p e r a t i o n # L B A · 0 3 · 1 2L H C / V A C

m o u n t t h ei n t e r c o n n e c t i o n

c r y o s t a t e q u i p m e n t

o p e r a t i o n # L B A · 0 3 · 1 3

L H C / M T A

s e t - u p w a r m m a g n e t i c m e a s u r e m e n te q u i p m e n t e l e c t r o n i c s

o p e r a t i o n # L B A · 0 3 · 0 6

L H C / M T A

r e m o v e w a r m m a g n e t i c m e a s u r e m e n t

e q u i p m e n t


p e r f o r m w a r m m a g n e t i c m e a s u r e m e n t s

o p e r a t i o n # L B A · 0 3 · 0 7

E S T / S U

a l i g n t h e w a r m m a g n e t i c m e a s u r e m e n t

e q u i p m e n t


m o u n t t h e w a r m m a g n e t i c m e a s u r e m e n t

e q u i p m e n t


p e r f o r m c o m p l e m e n t a r ye l e c t r i c a l c h e c k s

o n t h e d i p o l e c o l d m a s s

o p e r a t i o n # L B A · 0 3 · 0 3S T / H M

t r a n s f e r t h e c r y o - d i p o l ef r o m t h e a s s e m b l y

t o o l i n g t o t h ep r e p a r a t i o n b e n c h

o p e r a t i o n # L B A · 0 3 · 0 2

1 4 1 6 1 8

c o m p l e t e s e t - u pf o r t e s t b e n c h

1 9

t e s tb e n c h

. . .

T I Gw e l d i n g

e q u i p m e n t

1 1

p r e p a r a t i o nb e n c h

1 4

2 a n t i - c r y o s t a ts e t - u p s f o r M B s

L H C / M T A

i n s t a l l w a r m b o r ea n t i c r y o s t a t s

o p e r a t i o n # L B A · 0 3 · 1 1

4 � c f . p a g e 1 / 2

5

0 4

c r y o - d i p o l ea s s e m b l yt o o l i n g

0 1

c r y o - m a g n e tt r a n s p o r tv e h i c u l e

1 1


5

1 1


traveller

traveller

0 3 '

d e d i c a t e dm e a s u r e m e n ts y s t e m f o rc r y o - d i p o l e s

1 1


1 2

w a r m m a g n e t i cm e a s u r e m e n te q u i p m e n t

1 1


1 2

w a r m m a g n e t i cm e a s u r e m e n te q u i p m e n t 1 1


1 2


traveller

1 1


1 5

a n t i - c r y o s t a t st r a n s p o r tc h a r i o t 1 6

m a g n e tr e t u r n b o x

1 1


8

1 9

t e s tb e n c h

S M A 1 8 S M A 1 8

. . .


1 4 1 6 1 8


7

m e t a l l i cr i n g s

9

1 1


1 8

i n t e r c o n n e c t i o nc r y o s t a t e q u i p t

1 4


1 6

m a g n e tr e t u r nb o x

S M A 1 8 S M 1 8

1 9

t e s tb e n c h

1 1


traveller

1 1


1 2


1 1


1 2


. . .

l a s e rt r a c k e r

traveller

traveller

c o l d b o r ep r o t e c t i n g

c a p s

1 4


6

6

1 9

t e s tb e n c h

1 4 1 6 1 8


1 9

t e s tb e n c h. . .

b u s - b a rs o l d e r i n g

t o o l1 4 1 6 1 8


1 9

t e s tb e n c h

. . .

d e d i c a t e de l e c t r i c a l

t e s tf i x t u r e

traveller

traveller

1 4 1 6 1 8


1 9

t e s tb e n c h

1 4 1 6 1 8


1 9

t e s tb e n c h

1 4 1 6 1 8


9

1 4 1 6 1 8


1 9

t e s tb e n c h

. . .

c o m p l e t e l e a k t e s ts e t u p

1 9

t e s tb e n c h

. . .

c o m p l e t e l e a k t e s ts e t u p 1 4 1 6 1 8


1 9

t e s tb e n c h

c o m p l e t eh e a t i n gs y s t e m 1 4 1 6 1 8


1 9

t e s tb e n c h

. . .

d e d i c a t e de l e c t r i c a l

t e s tf i x t u r e

traveller

1 4 1 6 1 8


W i n t e r c o n n e c tc l o s i n g s e t

1 9

t e s tb e n c h

1 1


1 4 1 6 1 8


0 1


c on fo rm

?

L H C / M T A

c h e c k t h e t r a v e l l e rd o c u m e n t a t i o n

o p e r a t i o n # L B A · 0 3 · 0 1

t r a v e l l e r

L H C / M T A

c a l i b r a t e a n d s e r v i c et h e t w i n r o t a t i o n u n i t

o p e r a t i o n # L B A · 0 5 · 0 5

. . .

t w i nr o t a t i o nu n i t

L H C / M T A

s e t u p t h e m a g n e t i cm e a s u r e m e n t e q u i p m e n te l e c t r o n i c s a n d c a b l i n g


c o n n e c t t h e t w i nr o t a t i o n u n i t t o t h ec e r a m i c l o n g c o i l


p o s i t i o n t h e t w i nr o t a t i o n u n i t

h a n d l i n g v e h i c l e

o p e r a t i o n # L B A · 0 5 · 0 6

L H C / M T A

c a l i b r a t e a n d s e r v i c et h e c e r a m i c l o n g c o i l

f o r d i p o l e

o p e r a t i o n # L B A · 0 5 · 0 1

. . .

c e r a m i cl o n g c o i lf o r d i p o l e

L H C / M T A

p o s i t i o n t h e h a n d l i n g v e h i c l e w i t h t h e c e r a m i c

l o n g c o i l f o r d i p o l e

o p e r a t i o n # L B A · 0 5 · 0 2

L H C / M T A

r e m o v e h a n d l i n g v e h i c l eo f t h e c e r a m i c


o p e r a t i o n # L B A · 0 5 · 0 4

. . .

e l e c t r i c a lt r a c t o r

L H C / M T A

i n s e r t t h e c e r a m i cl o n g c o i l f o r d i p o l ei n t h e a n t i c r y o s t a t

a p p e r t u r e

o p e r a t i o n # L B A · 0 5 · 0 3

1 9

t e s tb e n c h

1 4 1 6 1 8


1 9

t e s tb e n c h

1 4 1 6 1 8


. . .


. . .


. . .


. . .

c e r a m i cl o n g c o i lf o r d i p o l e1 9

t e s tb e n c h

1 4 1 6 1 8


1 9

t e s tb e n c h

1 4 1 6 1 8


. . .

t w i nr o t a t i o nu n i t . . .


. . .


. . .


t e s tb e n c h

1 4 1 6 1 8


. . .


. . .


t e s tb e n c h

1 4 1 6 1 8


c f . w o r k f l o w d i a g r a m n o . L H C - M B - T P - 0 0 0 1

L H C / C R I L H C / M T A

c o n n e c t t h e a u x i l i a r ys u p e r c o n d u c t i n g c a b l e s

o p e r a t i o n # L B A · 0 4 · 0 5

S T / H M

t r a n s p o r t t h e c r y o - d i p o l ef r o m t h e p r e p a r a t i o n

s t a n d t o t h e t e s t b e n c h( i n c l . p r e - a l i g n m e n t )

o p e r a t i o n # L B A · 0 3 · 1 4

L H C / A C R

p r e p a r e C F B( c r y o g e n i c f e e d - b o x )

i n t e r f a c e s

o p e r a t i o n # L B A · 0 4 · 0 1

1 9

t e s tb e n c h

m e t a l l i cr i n g s

1 4 1 6 1 8


. . .

b u s - b a rs o l d e r i n g

t o o l1 4 1 6 1 8


1 9

t e s tb e n c h

L H C / A C R

f a s t e n t h e M R Bt o i t s g r o u n d s u p p o r t

o p e r a t i o n # L B A · 0 4 · 1 0

1 9

t e s tb e n c h

1 4 1 6 1 8


7

8

L H C / A C R

p e r f o r m f i n a l l e a k t e s t so f t h e c r y o - d i p o l e

c r y o s t a t

o p e r a t i o n # L B A · 0 4 · 1 6

1 4 1 6 1 8


1 9

t e s tb e n c h

. . .

c o m p l e t e l e a k t e s ts e t u p

D a t e : 2 0 0 0 - 1 0 - 1 1

L B A � A r c C r y o d i p o l e A c t i v i t i e s a f t e r C o l d T e s t sA s s e m b l y W o r k F l o w D i a g r a m � W o r k P a c k a g e s 0 6 , 0 7 , 0 8 a n d 0 9


L H C G r o u p s & A C / T C PE D M S D o c u m e n t N o .

1 1 1 0 8 4





L H C / M T A

d i s c o n n e c t t h e m a g n e t i cm e a s u r e m e n t e q u i p m e n te l e c t r o n i c s a n d c a b l i n g

o p e r a t i o n # L B A · 0 6 · 0 1

L H C / C R I

m o u n t p r o t e c t i n g c a p so n l i n e s M 1 , M 2 , a n d

M 3 ( L s i d e ) a n d N e x t r e m i t i e s

o p e r a t i o n # L B A · 0 8 · 1 5

2 1p r o t e c t i n g

c a p s2 0


L H C / C R I

r e m o v e t h e M R B( m a g n e t r e t u r n b o x )

o p e r a t i o n # L B A · 0 8 · 0 2

c on fo rm

L H C / A C R

o p e n t h e i n t e r c o n n e c t

o p e r a t i o n # L B A · 0 7 · 0 1

c o l d t e s t e d c r y o d i p o l ea t r o o m t e m p e r a t u r e

L H C / C R I

p r e p a r e t h e l i n e C 'a t b o t h e x t r e m i t i e s

o p e r a t i o n # L B A · 0 8 · 1 7

2 0


L H C / M T A

t r a n s p o r t t h e c r y o - d i p o l ef r o m t h e p r e p a r a t i o nb e n c h t o t h e f i n i s h i n g

s t a n d

o p e r a t i o n # L B A · 0 8 · 1 9

2 2

f i n i s h i n gs t a n d

0 1


S M A 1 8 S M I 2L H C / C R I

p r e p a r e t h e l i n e Xa t b o t h e x t r e m i t i e s

o p e r a t i o n # L B A · 0 8 · 1 6

2 0


L H C / C R I

i n s e r t f i l l e r s i n l i n e N

o p e r a t i o n # L B A · 0 8 · 1 4

L H C / C R I

c u t M 1 a n d M 2 s p o o l p i e c e s b u s b a r

e l e c t r i c a l l o o p s

o p e r a t i o n # L B A · 0 8 · 1 3

L H C / C R I

d i s m o u n t l i n e s M 1a n d M 2 i n s u l a t i n g

c l a m p s

o p e r a t i o n # L B A · 0 8 · 0 6

L H C / A C R

p r e p a r e t h e c r y o - d i p o l ei n t e r f a c e s f o r r e m o v a lt r o m t h e t e s t b e n c h

o p e r a t i o n # L B A · 0 7 · 0 8

1 9

t e s tb e n c h

1 4 1 6 1 8


L H C / C R I

c u t l i n e M 1 , M 2 a n d N w e l d s

o p e r a t i o n # L B A · 0 8 · 0 5

L H C / M T A

r e l e a s e t h e M R Bf r o m i t s g r o u n d s u p p o r t

o p e r a t i o n # L B A · 0 7 · 0 2

L H C / C R I

d i s c o n n e c t t h e d i p o l e s u p e r c o n d u c t i n g

c a b l e s

o p e r a t i o n # L B A · 0 7 · 0 7

1 4


L H C / M T A

d i s c o n n e c t a n d r e m o v et h e a n t i c r y o s t a t s , m o u n t

t h e b e a m v a c u u mp r o t e c t i n g c a p s

o p e r a t i o n # L B A · 0 8 · 0 4

c f . w o r k f l o w d i a g r a m n o . L H C - L B A - T P - 0 0 0 1

2

3

5 � c f . p a g e 2 / 2

1 5

a n t i - c r y o s t a t st r a n s p o r tc h a r i o t

2 0


1 6

m a g n e tr e t u r n b o x

L H C / C R I

r e m o v e t h eW b e l l o w s

o p e r a t i o n # L B A · 0 8 · 0 3

1 6W b e l l o w s

L H C / M T A

d i s m o u n t t h e h e a t i n g s y s t e m o f t h ei n t e r c o n n e c t i o n a n t i -

c r y o s t a t f l a n g e s

o p e r a t i o n # L B A · 0 7 · 0 3

1 9

t e s tb e n c h

1 4 1 6 1 8


L H C / A C R

d i s c o n n e c t t h ea n t i - c r y o s t a t s

o p e r a t i o n # L B A · 0 7 · 0 4

1 9

t e s tb e n c h

1 4 1 6 1 8


1 9

t e s tb e n c h

1 4 1 6 1 8


1 9

t e s tb e n c h

1 4 1 6 1 8


2 0


1 4


2 1

b e a mv a c u u m

p r o t e c t i n gc a p s

L H C / A C R

d i s c o n n e c t a l l h y d r a u l i c i n t e r f a c e s

o p e r a t i o n # L B A · 0 7 · 0 5

1 9

t e s tb e n c h

1 4 1 6 1 8

c o m p l e t e s e t - u pf o r t e s t b e n c h L H C / A C R

d i s c o n n e c t t h e a u x i l l i a r y s u p e r c o n d u c t i n g c a b l e s

o p e r a t i o n # L B A · 0 7 · 0 6

1 9

t e s tb e n c h

1 4 1 6 1 8


2 0


. . .

o r b i t a lc u t t i n gm a c h i n e

1 9

t e s tb e n c h

1 4 1 6 1 8


. . .

b u s b a rs o l d e r i n gs y s t e m

2 0


1 4


. . .

o r b i t a lc u t t i n gm a c h i n e 2 0


L H C / C R I

c u t l i n e M 3 e n d c a pa n d s h o r t c i r c u i t

o p e r a t i o n # L B A · 0 8 · 0 7

L H C / C R I

c u t l i n e M 1 e n d c a p


r e m o v e t h e b u s b a rp r o l o n g a t i o n o f l i n e M 3 ,c u t t h e M 3 m a i n c a b l e s

o p e r a t i o n # L B A · 0 8 · 1 0

2 0


. . .

o r b i t a lc u t t i n gm a c h i n e 2 0


L H C / C R I

d i s m o u n t l i n e s M 1a n d M 2 i n s u l a t i n g

c l a m p s

o p e r a t i o n # L B A · 0 8 · 1 2

2 0


. . .


2 0


L H C / C R I

c u t M 1 a n d M 2 s p o o l p i e c e sb u s b a r s

o p e r a t i o n # L B A · 0 8 · 0 8

2 0


2 0


. . .


L H C / C R I

m o u n t p r o t e c t i n gc a p s o n l i n e s M 1 , M 2 , M 3 a n d N e x t r e m i t i e s

o p e r a t i o n # L B A · 0 7 · 0 8


c a p s2 0



c a p s2 0


4

4

2 0


L H C / C R I

m o u n t c r y o s t a tp r o t e c t i n g c a p s ,

m o u n t t h e t r a n s p o r tr e a t r a i n t s

o p e r a t i o n # L B A · 0 8 · 1 8

2 0


3 1

c r y o s t a tp r o t e c t i n g

c a p s. . .

t r a n s p o r tr e s t r a i n t s

L H C / M T A

p o s i t i o n t h e h a n d l i n gv e h i c l e o f t h e c e r a m i c l o n g c o i l f o r d i p o l e


d i s c o n n e c t t h e t w i nr o t a t i o n u n i t f r o m t h e

c e r a m i c l o n g c o i l


r e m o v e t h e h a n d l i n gv e h i c l e w i t h t h e c e r a m i c


o p e r a t i o n # L B A · 0 6 · 0 5

. . .


L H C / M T A

r e m o v e t h e c e r a m i cl o n g c o i l f o r d i p o l e

f r o m t h e a n t i c r y o s t a ta p p e r t u r e

o p e r a t i o n # L B A · 0 6 · 0 4

1 9

t e s tb e n c h

1 4 1 6 1 8


1 9

t e s tb e n c h

1 4 1 6 1 8


. . .


. . .


. . .


t e s tb e n c h

1 4 1 6 1 8


. . .


. . .


t e s tb e n c h

1 4 1 6 1 8


. . .


. . .


t e s tb e n c h

1 4 1 6 1 8


. . .


1

S M 1 8 S M A 1 8L H C / M T A

t r a n s p o r t t h e c r y o - d i p o l ef r o m t h e t e s t b e n c h t ot h e p r e p a r a t i o n b e n c h

o p e r a t i o n # L B A · 0 7 · 0 9

1 9

t e s tb e n c h

2 0


1 4 1 6 1 8


0 1


c o n f o r m

traveller

traveller

?

L H C / C R I

c h e c k t h e t r a v e l l e rd o c u m e n t a t i o n , r e v i e w

t h e r e s u l t s o f t h er e c e p t i o n t e s t s

o p e r a t i o n # L B A · 0 8 · 0 1

t r a v e l l e r

2

3

f i l l e r s f o rl i n e N

c o l d t e s t e d c r y o d i p o l ea t r o o m t e m p e r a t u r ew i t h v a c u u m b r o k e n

1

P a g e 2 o f 2



?

L H C / V A C

c h e c k t h e t r a v e l l e rd o c u m e n t a t i o n

o p e r a t i o n # L B A · 0 9 · 0 1

L H C / V A C

c h e c k t h e b e a m s c r e e nl o n g i t u d i n a l a n d a n g u l a rp o s i t i o n s ; a s s e m b l e a n dw e l d i n t e r c . c o m p o n e n t s

o p e r a t i o n # L B A · 0 9 · 1 6

L H C / C R I

r e m o v e t h e c r y o s t a tp r o t e c t i n g c a p s

o p e r a t i o n # L B A · 0 9 · 0 2

2 2


L H C / V A C

m o u n t c r y o s t a te n d p r o t e c t i o n f l a n g e s

o p e r a t i o n # L B A · 0 9 · 2 3

L H C / V A C

p e r f o r m a l e a k / p r e s s u r et e s t o f t h e H e c o o l i n g

c a p i l l a r i e s

o p e r a t i o n # L B A · 0 9 · 1 9

3 0

p r e s s u r et e s t t o o l

2 2


3 5

l e a kt e s t

s e t - u p

L H C / V A C

m o u n t c l e a np r o t e c t i o n c o v e r s

o p e r a t i o n # L B A · 0 9 · 2 2

L H C / V A C

r e m o v e t h e p r o t e c t i o nf l a n g e s , p o s i t i o n t h ei n s e r t i o n t a b l e , a n d

i n s e r t t h e b e a m s c r e e n s

o p e r a t i o n # L B A · 0 9 · 1 4 traveller

5 � c f . p a g e 1 / 2

c f . w o r k f l o w d i a g r a m n o . L H C - ? ? - I P - 0 0 ? ?

2 2


2 7

a l i g n m e n tf i x t u r e

2 2


2 8

a s s e m b l ye q u i p m e n ts e t - u p

L H C / V A C

r e m o v e t h e l e a k t e s ts e t - u p ; m o u n t t h e R Fc o n t a c t s a n d b e l l o w s ,a n d p r o t e c t i o n f l a n g e s

o p e r a t i o n # L B A · 0 9 · 2 0

R F c o n t a c t s

L H C / V A C

p e r f o r m a v i s u a li n s p e c t i o n o f t h ev a c u u m s y s t e m s

o p e r a t i o n # L B A · 0 9 · 2 1

6

L H C / V A C

r e m o v e t h e b e a mv a c u u m p r o t e c t i o n f l a n g e s , m o u n t t h e i n t e r f a c e c o n n e c t o r s

o p e r a t i o n # L B A · 0 9 · 0 4

t h e r m a l i s a t i o n


d i s c o n n e c t t h e c o l d b o r e sf r o m t h e c l e a n i n g f a c i l i t y ,

c o n n e c t t h e m t o t h ed r y i n g f a c i l i t y

o p e r a t i o n # L B A · 0 9 · 0 8

2 4

d r y i n gm a c h i n e

2 2


2 1

b e a mv a c u u mp r o t e c t i o nf l a n g e s

2 2


2 3

c l e a n i n gm a c h i n e

L H C / V A C

p o s i t i o n a n d p r e p a r et h e c l e a n i n g m a c h i n e

o p e r a t i o n # L B A · 0 9 · 0 5

2 3


L H C / V A C

c o n n e c t t h e c o l db o r e s t o t h e c l e a n i n g

f a c i l i t y


c l e a n t h e c o l d b o r e s

o p e r a t i o n # L B A · 0 9 · 0 7

3 1

i n t e r f a c ec o n n e c t o r s

3 2

c o n t a c tt e m p .s e n s o r s

2 2


2 3


3 1


3 2

c o n t a c tt e m p .s e n s o r s

2 2


2 3


3 1


traveller

3 2

c o n t a c tt e m p .s e n s o r s 2 2


2 3


3 1


L H C / V A C

i n s t a l l t h e b e a m s c r e e n so n t h e i n s e r t i o n t r o l l e y

o p e r a t i o n # L B A · 0 9 · 1 12 b e a m s c r e e n s

L H C / V A C

p e r f o r m a v i s u a li n s p e c t i o n o f t h eb e a m s c r e e n s

o p e r a t i o n # L B A · 0 9 · 1 3

traveller

L H C / V A C

i n s t a l l t h e c o m p r e s s i o ns h e l l s o n t h e n e s t e d

b e l l o w s

o p e r a t i o n # L B A · 0 9 · 1 2

2 5

i n s e r t i o nt r o l l e y

2 5


2 6

l i f t i n gt o o l

3 3

c o m p r e s s i o ns h e l l s 3 3

c o m p r e s s i o ns h e l l s

2 5


3 3


2 5


3 3


3 4

c l e a np r o t e c t i o nc o v e r s

L H C / V A C

p e r f o r m a v i s u a li n s p e c t i o n o fi n t e r c o n n e c t c o m p o n e n t s

o p e r a t i o n # L B A · 0 9 · 1 5

i n t e r c o n n e c tc o m p o n e n t s

3 3


2 9

w e l d i n ge q u i p m e n t

traveller

R F b e l l o w s

2 2


3 5

l e a kt e s t

s e t - u p3 4

c l e a np r o t e c t i o nc o v e r s 2 2


traveller

2 2


3 4

c l e a np r o t e c t i o nc o v e r s 2 2


3 4


3 1

c r y o s t a te n d - p r o t e c t i o n

f l a n g e s

6

7

L H C / V A C

p e r f o r m a l e a k t e s t( a i r � b e a m v a c u u m )

o p e r a t i o n # L B A · 0 9 · 1 8

2 9

l e a kd e t e c t o r

2 2


E S T / S U

m e a s u r e t h e p o s i t i o no f t h e V 1 a n d V 2

f l a n g e s

o p e r a t i o n # L B A · 0 9 · 1 7

traveller

3 4


2 2


3 5

l e a kt e s t

s e t - u p

traveller

7

L H C / V A C

d i s c o n n e c t t h e c o l d b o r e sf r o m t h e d r y i n g f a c i l i t y ,

m o u n t t h e c l e a n p r o t e c t i o n c o v e r s


d r y t h e c o l d b o r e s

o p e r a t i o n # L B A · 0 9 · 0 9

2 2


2 4


2 2


2 4


traveller

3 4


traveller

traveller

2 0


L H C / M T A

t r a n s p o r t t h e c r y o - d i p o l ef r o m t h e f i n i s h i n g s t a n dt o t h e s t o r a g e a r e a o ri n t h e L H C M a i n R i n g

o p e r a t i o n # L B A · 0 9 · 2 4

2 2


0 1


S M I 2 M a i n R i n gs t o r a g e a r e a

t r a v e l l e r

c on fo rm

D a t e : 2 0 0 0 - 0 8 - 3 1

M C S � S e x t u p o l e C o r r e c t o r M a g n e t sA s s e m b l y W o r k F l o w D i a g r a m


L H C / I C P & A C / T C PE D M S D o c u m e n t N o .

1 1 0 9 6 8




L H C - M C S - A P - 0 0 0 1 r e v . 1 . 3

m o u n t t h e r e s i s t o r ,t h e s h i e l d b o d y a n d c a po n t h e c o i l a s s e m b l y

o p e r a t i o n # M C S · 2 9

p e r f o r m f i n a l t e s t so n t h e M C S c o r r e c t o r

m a g n e t

o p e r a t i o n # M C S · 3 0

f i x t h e 6 c o i l s t ot h e a s s e m b l y m a n d r e lw i t h s h i m s b e t w e e n

o p e r a t i o n # M C S · 1 3

c h e c k t h e d i m e n s i o n so f t h e s h i e l d c a p

o p e r a t i o n # M C S · 2 8

p e r f o r m t e s t so n t h e r e s i s t o r

o p e r a t i o n # M C S · 2 6

c h e c k t h e d i m e n s i o n so f t h e s h i e l d b o d y

o p e r a t i o n # M C S · 2 7

1 4

r e s i s t o rt e s t i n gs t a t i o n

3

r e s i s t o r

traveller

s h i e l d b o d y

traveller

traveller

c f . w o r k f l o w d i a g r a m n o . L H C - M B - A P - 0 0 0 2

traveller

s h i e l d c a p

1 5

s h i e l d b o d ym e a s u r i n g g a u g e

1 6

s h i e l d c a pm e a s u r i n g g a u g e

1 7

c r y o - t e s t i n gs t a t i o n

1 0

a s s e m b l ys t a n d

p e r f o r m t e s t so f t h e c o i l

o p e r a t i o n # M C S · 1 1

r e m o v e t h e c o i lf r o m t h e m a n d r e l

o p e r a t i o n # M C S · 1 0

c u r e t h e c o i l

o p e r a t i o n # M C S · 0 9

f i x e n d s a d d l e st o m a n d r e l

o p e r a t i o n # M C S · 0 8

c h e c k t h e d i m e n s i o n so f t h e e n d s a d d l e s

o p e r a t i o n # M C S · 0 7

w i n d t h e c o i l

o p e r a t i o n # M C S · 0 6

c l e a n t h e c o i l w i n d i n g m a n d r e l

o p e r a t i o n # M C S · 0 1

c l e a n t h e w i r e

o p e r a t i o n # M C S · 0 5

f i x t h e c e n t r a l p o s tt o t h e m a n d r e l

o p e r a t i o n # M C S · 0 4

c l e a n t h e c e n t r a l p o s t

o p e r a t i o n # M C S · 0 3

c h e c k t h e d i m e n s i o n so f t h e c e n t r a l p o s t

o p e r a t i o n # M C S · 0 2

1

traveller

e n d s a d d l ec o n n e c t i o n e n ds t r a i g h t t y p e tr

aveller

c e n t r a l p o s t s

w i r e( t y p e # 3 )

e n d s a d d l ec o n n e c t i o n e n d

c r o s s t y p ee n d s a d d l e

n o n - c o n n e c t i o n e n d

1 c o n n e c t i o n e n d t y p e( c r o s s t y p e o r s t r a i g h t t y p e s )

+1 n o n - c o n n e c t i o n e n d t y p e

traveller

traveller

traveller

0 6

c o i l t e s t i n gs t a t i o n

0 1

w i n d i n gm a n d r e l

0 1


0 3

c e n t r a l p o s tm e a s u r i n gg a u g e

0 5o v e n

0 1


0 1


0 4

e n d s a d d l em e a s u r i n gg a u g e

0 1


0 1


f i x t h e c o n n e c t i o n p l a t et o t h e a s s e m b l y m a n d r e l

o p e r a t i o n # M C S · 1 4

c u r e t h e c o i la s s e m b l y

o p e r a t i o n # M C S · 1 5

2

0 5o v e n

traveller

0 2

m a g n e ta s s e m b l ym a n d r e l

0 2


j o i n t h e c o i l s a n da t t a t c h b u s b a r w i r e s ,c h e c k t h e c o l d b o r e s i z e

o p e r a t i o n # M C S · 2 5

c h e c k t h e d i m e n s i o n so f t h e m a g n e t a s s e m b l y

o p e r a t i o n # M C S · 2 4

m o u n t t h es h r i n k i n g c y l i n d e r

o p e r a t i o n # M C S · 2 3s t a c k t h e

l a m i n a t i o n s

o p e r a t i o n # M C S · 2 1

c h e c k t h e d i m e n s i o n so f t h e s h r i n k i n g c y l i n d e r

o p e r a t i o n # M C S · 2 2

m a c h i n e t h e o u t s i d e d i a m e t e ro f t h e c o i l a s s e m b l y

o p e r a t i o n # M C S · 1 9

w r a p b a n d a g e a r o u n dt h e c o i l a s s e m b l y

o p e r a t i o n # M C S · 1 6

c u r e a g a i n t h e c o i l a s s e m b l y

o p e r a t i o n # M C S · 1 7

r e m o v e t h e m a g n e t a s s e m b l y

m a n d r e l

o p e r a t i o n # M C S · 1 8

c h e c k t h e d i m e n s i o n so f t h e l a m i n a t i o n s

o p e r a t i o n # M C S · 2 0

s h r i n k i n gc y l i n d e r

0 8

l a m i n a t i o nm e a s u r i n gg a u g e

0 7l a t h e

0 2

m a g n e ta s s e m b l ym a g n e t2

traveller

l a m i n a t i o ns t a c k s

traveller

3

0 5o v e n

traveller

traveller

traveller

0 2

m a g n e ta s s e m b l ym a g n e t 0 2

m a g n e ta s s e m b l ym a g n e t

1 1

h e a t i n gd e v i c e

0 9

s h r i n k i n g c y l i n d e rm e a s u r i n gg a u g e

1 2

c o i l a s s e m b l ym e a s u r i n gg a u g e

1 3


traveller

1 0

a s s e m b l ys t a n d

f i x t h e i n n e ri n s u l a t i n g s h e e t t o

t h e a s s e m b l y m a n d r e l

o p e r a t i o n # M C S · 1 2

0 2


1

3 c o i l s w i t h a c r o s s t y p e c o n n e c t i o n e n d+

3 c o i l s w i t h a s t r a i g h t t y p e c o n n e c t i o n e n d

i n n e ri n s u l a t i n gs h e e t

0 2


s h i m s

traveller

c o n n e c t i o np l a t e

traveller

traveller

c o v e rp l a t e

traveller

traveller

traveller

traveller

D a t e : 2 0 0 0 - 1 0 - 1 9

M S C B � C o m b i n e d S e x t u p o l e - D i p o l e C o r r e c t o r M a g n e tA s s e m b l y W o r k F l o w D i a g r a m


L H C / I C P & A C / T C PE D M S D o c u m e n t N o .

1 1 1 4 8 5




L H C - M S C B - A P - 0 0 0 1 r e v . 0 . 4 d r a f t

c h e c k t h e d i m e n s i o n so f t h e o u t s i d e d i a m e t e r

o p e r a t i o n # M S · 3 0

m o u n t a n d a l i g n t h e a l i g n m e n t k e y s

i n t h e k e y w a y s

o p e r a t i o n # M S · 4 2

m o u n t t h e s e x t u p o l ec o i l o n t h e m o u l d ;

m o u n t t h e h e a d s p a c e r s

o p e r a t i o n # M S · 1 4

f i x t h e e n d s p a c e r st o t h e w i n d i n g

m a n d r e l

o p e r a t i o n # M S · 1 1

1 c o n n e c t i o n h e a d t y p e+

1 n o n - c o n n e c t i o n h e a d t y p e

1 c o n n e c t i o n e n d t y p e+

1 n o n - c o n n e c t i o n e n d t y p e+

6 s t r a i g h t s e c t i o n s p a c e r s

?c l e a n t h e e n d s p a c e r s

o p e r a t i o n # M

c l e a n t h ee n d s p a c e r s

o p e r a t i o n # M S · 1 0

c h e c k t h e d i m e n s i o n so f t h e a l i g n m e n t k e y s

o p e r a t i o n # M S · 4 0

c l e a n t h e a l i g n m e n tk e y s

o p e r a t i o n # M S · 4 1

w i n d t h es e x t u p o l e c o i l

o p e r a t i o n # M S · 1 2

c l e a n t h es e x t u p o l e c o i l

o p e r a t i o n # M S · 1 8

p e r f o r m t e s t s o f t h e s e x t u p o l e c o i l

o p e r a t i o n # M S · 1 9

c l e a n t h e s e x t u p o l e a s s e m b l y m a n d r e l

o p e r a t i o n # M S · 2 0

m o u n t t h e i n n e r E P G C 3p r o t e c t i o n l a y e r o n t h e

a s s e m b l y m a n d r e l

o p e r a t i o n # M S · 2 1

r e m o v e t h e m o u l da n d t h e m a n d r e l

o p e r a t i o n # M S · 1 7

c u r e t h e s e x t u p o l e c o i l

o p e r a t i o n # M S · 1 6

v a c u u m i m p r e g n a t et h e s e t u p o l e c o i l

o p e r a t i o n # M S · 1 5

c l e a n t h e m o u l d

o p e r a t i o n # M S · 1 3

c l e a n t h e c o i l w i n d i n g m a n d r e l

o p e r a t i o n # M S · 0 6


o p e r a t i o n # M S · 0 4


o p e r a t i o n # M S · 0 5

f i x t h e c e n t r a l p o s tt o t h e w i n d i n g m a n d r e l

o p e r a t i o n # M S · 0 7

c h e c k t h e d i m e n s i o n so f t h e f l a t c a b l e

o p e r a t i o n # M S · 0 3

f a b r i c a t e t h ef l a t c a b l e

o p e r a t i o n # M S · 0 2

c l e a n t h e w i r e

o p e r a t i o n # M S · 0 1

m o u n t a n d a l i g n t h es e x t u p o l e c o i l s o n


o p e r a t i o n # M S · 2 2

1

traveller


w i r e

0 4

s e x t u p o l e c e n t r a l p o s tm e a s u r i n g g a u g e

0 5

s e x t u p o l ew i n d i n gm a n d r e l

0 2

f l a t c a b l em a c h i n e

traveller

4 w i r e s

0 3

f l a t c a b l em e a s u r i n gg a u g e

s h i m s

0 7

s e x t u p o l ec o i l m o u l d

2

6 c o i l s

1

E P G C 3 s h e e t

0 1

c l e a n i n gs t a n d

0 1


0 1


traveller

0 5


0 5


0 5 . . .


0 5

s e x t u p o l ew i n d i n gm a n d r e l 0 7


0 9

s e x t u p o l ea s s e m b l ym a n d r e l

0 5



0 5



0 9

s e x t u p o l ea s s e m b l y m a n d r e l

traveller

traveller

0 1


0 1


0 1


traveller

traveller

1 0

s e x t u p o l e c o i lt e s t i n g f i x t u r e

1 1

s e x t u p o l e c o i la l i g n m e n tf i x t u r e

0 9


. . .


m a k e t h e j o g g l e a n dt h e c u t o u t s i n t h e

c o n n e c t i o n e n d s p a c e r s

o p e r a t i o n # M S · 0 9

o t h e r s p a c e r s

c o n n e c t i o ne n d

?c h e c k t h e d i m e n s i o n so f t h e e n d s p a c e r s

o p e r a t i o n # M S · 0 8

traveller

e n d s p a c e rc o n n e c t i o n e n d

e n d s p a c e rn o n - c o n n e c t i o n e n d

h e a d s p a c e rn o n - c o n n e c t i o n e n d

h e a d s p a c e rc o n n e c t i o n e n d

. . .

e n d s p a c e rm e a s u r i n g g a u g e

traveller

a l i g n m e n tk e y s

2 1

e n d p l a t em e a s u r i n g g a u g e

traveller

0 1


4 � c f . p a g e 3 / 3

h e a t - u p t h e s h r i n k i n g c y l i n d e r s

o p e r a t i o n # M S · 3 7

c l e a n t h e s h r i n k i n g c y l i n d e r s

o p e r a t i o n # M S · 3 6

c h e c k t h e d i m e n s i o n so f t h e s h r i n k i n g

c y l i n d e r s

o p e r a t i o n # M S · 3 5


o p e r a t i o n # M S · 3 2

c l e a n t h e l a m i n a t i o n s

o p e r a t i o n # M S · 3 3s t a c k t h e l a m i n a t i o n sa r o u n d t h e s e x t u p o l e

c o i l a s s e m b l y

o p e r a t i o n # M S · 3 4

s h r i n k f i t

o p e r a t i o n # M S · 3 8

m a c h i n e t h ek e y w a y s

o p e r a t i o n # M S · 3 9

c h e c k t h e d i m e n s i o n so f t h e M S m o d u l e

o p e r a t i o n # M S · 4 3

w e l d t h e e n dc o n n e c t i o n s

o p e r a t i o n # M S · 3 1

e x t r a c t t h e s e x t u p o l ea s s e m b l y m a n d r e l

f r o m t h e M S a s s e m b l y

o p e r a t i o n # M S · 2 9

t u r n t h e o u t e rd i a m e t e r o f

t h e M S a s s e m b l y

o p e r a t i o n # M S · 2 8

c u r e t h e M S a s s e m b l y

o p e r a t i o n # M S · 2 7w r a p t h e r m o - s h r i n k a b l et a p e a r o u n d t h e M S a s s e m b l y

o p e r a t i o n # M S · 2 6

w r a p d r y f i b e r g l a s s c l o t h a n d p r e p r e g o n t h e M S a s s e m b l y

o p e r a t i o n # M S · 2 5

w r a p p r e p r e g b a n d a g e o n t h e M S a s s e m b l y

o p e r a t i o n # M S · 2 4m o u n t a n d a l i g nt h e c o n n e c t i o n s u p p o r t p l a t e o n t h e a s s e m b l y

m a n d r e l

o p e r a t i o n # M S · 2 3

0 9


2

c o n n e c t i o ns u p p o r tp l a t e p r e p r e g

b a n d a g e

f i b e r g l a s s c l o t ha n d p r e p r e g

3

y o k el a m i n a t i o n s

3

s h r i n k i n gc y l i n d e r s

1 2

s e x t u p o l e c o n n e c t i o n p l a t e

a l i g n m e n tf i x t u r e 0 9


0 9


0 9


traveller

1 4o v e n

0 9


0 1l a t h e

0 9


0 9

s e x t u p o l ea s s e m b l ym a n d r e l 1 5

u l t r a s o n i cw e l d i n g m a c h i n e

traveller

traveller

traveller

0 1


0 1


1 6

y o k e l a m i n a t i o nm e a s u r i n g g a u g e

1 7

s h r i n k i n g c y l i n d e rm e a s u r i n g g a u g e

traveller

1 3o v e n

traveller

traveller

2 3

M S m o d u l em e a s u r i n g g a u g e

traveller

t h e r m o -s h r i n k a b l e

t a p e

1 8

s t a c k i n gf i x t u r e

1 9

g u i d i n gf i x t u r e

2 0

m i l l i n g m a c h i n ew i t h i n d e x i n g t a b l e

2 2

k e y w a ya l i g n m e n tf i x t u r e

0 8

v a c u u mc h a m b e r

traveller

0 5



0 8


0 9


traveller

P a g e 2 o f 3



c h e c k t h e d i m e n s i o n so f t h e o u t e r d i a m e t e r

o p e r a t i o n # M C B · 3 1

m o u n t a n d a l i g n t h e a l i g n m e n t k e y s

i n t h e k e y w a y s

o p e r a t i o n # M C B · 4 3

c h e c k t h e d i m e n s i o n so f t h e a l i g n m e n t k e y s

o p e r a t i o n # M C B · 4 1

c l e a n t h e a l i g n m e n tk e y s

o p e r a t i o n # M C B · 4 2a l i g n m e n tk e y s

3 8


traveller

0 1


s h r i n k f i t

o p e r a t i o n # M C B · 3 9

m a c h i n e t h ek e y w a y s

o p e r a t i o n # M C B · 4 0

c h e c k t h e d i m e n s i o n so f t h e M C B m o d u l e

o p e r a t i o n # M C B · 4 4

traveller

4 0

M C B m o d u l em e a s u r i n g g a u g e

traveller

3 7

g u i d i n gf i x t u r e

2 0

m i l l i n g m a c h i n ew i t h i n d e x i n g t a b l e

3 9

k e y w a ya l i g n m e n tf i x t u r e

v a c u u m i m p r e g n a t et h e d i p o l e c o i l

o p e r a t i o n # M C B · 1 6

c u r e t h e d i p o l e c o i l

o p e r a t i o n # M C B · 1 7

2 7

d i p o l ew i n d i n gm a n d r e l 2 9

d i p o l ec o i l m o u l d

0 8


7

7

6

h e a t - u p t h e s h r i n k i n g c y l i n d e r s

o p e r a t i o n # M C B · 3 8

c l e a n t h e s h r i n k i n g c y l i n d e r s

o p e r a t i o n # M C B · 3 7

c h e c k t h e d i m e n s i o n so f t h e s h r i n k i n g

c y l i n d e r s

o p e r a t i o n # M C B · 3 6


o p e r a t i o n # M C B · 3 3


o p e r a t i o n # M C B · 3 4s t a c k t h e l a m i n a t i o n sa r o u n d t h e d i p o l ec o i l a s s e m b l y

o p e r a t i o n # M C B · 3 5

w e l d t h e e n dc o n n e c t i o n s

o p e r a t i o n # M C B · 3 2

t u r n t h e o u t e rd i a m e t e r o f

t h e M C B a s s e m b l y

o p e r a t i o n # M C B · 2 9

c u r e t h e M C B a s s e m b l y

o p e r a t i o n # M C B · 2 8

w r a p t h e r m o - s h r i n k a b l et a p e a r o u n d t h e M C B a s s e m b l y

o p e r a t i o n # M C B · 2 7

w r a p d r y f i b e r g l a s sc l o t h a n d p r e p r e g o n t h e M C B a s s e m b l y

o p e r a t i o n # M C B · 2 6

w r a p p r e - p r e g b a n d a g e o n t h e M C B a s s e m b l y

o p e r a t i o n # M C B · 2 5m o u n t a n d a l i g nt h e c o n n e c t i o n s u p p o r t p l a t e o n t h e a s s e m b l y

m a n d r e l

o p e r a t i o n # M C B · 2 4

3 1 . . .

d i p o l ea s s e m b l ym a n d r e l

c o n n e c t i o ns u p p o r tp l a t e p r e p r e g

b a n d a g e

f i b e r g l a s s c l o t ha n d p r e p r e g


s h r i n k i n gc y l i n d e r s

3 3

d i p o l e c o n n e c t i o n p l a t e

a l i g n m e n tf i x t u r e 3 1


3 1


3 1


traveller

1 3o v e n

3 1


1 4l a t h e

3 1


3 1


1 5

u l t r a s o n i cw e l d i n g m a c h i n e

traveller

traveller

traveller

traveller

0 1


0 1


3 4


3 5

s h r i n k i n g c y l i n d e rm e a s u r i n g g a u g e

traveller

1 3o v e n

traveller

t h e r m o - s h r i n k a b l e t a p e

3 6

s t a c k i n gf i x t u r e

m a k e c u t o u t s i n t h e c o n n e c t i o n s e n d s p a c e r s t o h o u s e

t h e c r o s s - o v e r c a b l e

o p e r a t i o n # M C B · 1 0

o t h e r s p a c e r s

c o n n e c t i o ne n d

?c h e c k t h e d i m e n s i o n so f t h e s t r a i g h t s e c t i o n

a n d e n d s p a c e r s

o p e r a t i o n # M C B · 0 9

2 9


2 9


2 7

d i p o l ew i n d i n gm a n d r e l

2 7


w i n d t h ed i p o l e c o i l

o p e r a t i o n # M C B · 1 2

f i l l t h e c u t o u t s i n t h e 1 s t a n d 8 t h s p a c e r si n t h e c o n n e c t i o n e n d

o p e r a t i o n # M C B · 1 3

c l e a n t h ed i p o l e c o i l

o p e r a t i o n # M C B · 1 9

p e r f o r m t e s t s o f t h e d i p o l e c o i l

o p e r a t i o n # M C B · 2 0

c l e a n t h e d i p o l e a s s e m b l y m a n d r e l

o p e r a t i o n # M C B · 2 1

m o u n t t h e i n n e r E P G C 3p r o t e c t i o n l a y e r o n t h e

a s s e m b l y m a n d r e l

o p e r a t i o n # M C B · 2 2

r e m o v e t h e m o u l da n d t h e m a n d r e l

o p e r a t i o n # M C B · 1 8

m o u n t t h e d i p o l ec o i l o n t h e m o u l d

o p e r a t i o n # M C B · 1 5

c l e a n t h e m o u l d

o p e r a t i o n # M C B · 1 4

c l e a n t h e s t r a i g h ts e c t i o n a n d e n d s p a c e r s

o p e r a t i o n # M C B · 1 1

c l e a n t h e d i p o l e c o i l w i n d i n g m a n d r e l

o p e r a t i o n # M C B · 0 7


o p e r a t i o n # M C B · 0 5


o p e r a t i o n # M C B · 0 6

f i x t h e c e n t r a l p o s tt o t h e w i n d i n g m a n d r e l

o p e r a t i o n # M C B · 0 8

c h e c k t h e d i m e n s i o n so f t h e f l a t c a b l e

o p e r a t i o n # M C B · 0 4

r o l l t h e c a b l e t o t h e r e q u i r e d d i m e n s i o n

o p e r a t i o n # M C B · 0 3c l e a n t h e w i r e

o p e r a t i o n # M C B · 0 1

m o u n t a n d a l i g n t h ed i p o l e c o i l s o n


o p e r a t i o n # M C B · 2 3

8 c o n n e c t i o n e n d t y p e+

5 n o n - c o n n e c t i o n e n d t y p e

5

traveller

e n d s p a c e rc o n n e c t i o n e n d


w i r e

2 6

d i p o l e c e n t r a l p o s tm e a s u r i n g g a u g e

2 7


traveller

2 5

f l a t c a b l em e a s u r i n gg a u g e

e n d s p a c e rn o n - c o n n e c t i o n e n d

2 9


6

2 c o i l s

5

E P G C 3 s h e e t

0 1


0 1


0 1


traveller

2 7


2 7


3 1


3 1

d i p o l ea s s e m b l y m a n d r e l

traveller

traveller

0 1


0 1


0 1


traveller

traveller

3 0

d i p o l e c o i lt e s t i n g f i x t u r e

3 2

d i p o l e c o i la l i g n m e n tf i x t u r e

3 1


0 1


2 8

s p a c e rm e a s u r i n g g a u g e

traveller

s h i m s2 7


s t r a i g h t s e c t i o n s p a c e r

p r i n t e dc i r c u i tb o a r d

8 � c f . p a g e 3 / 3

traveller

2 7

d i p o l ew i n d i n gm a n d r e l 2 9


0 8


e x t r a c t t h e d i p o l ea s s e m b l y m a n d r e l

f r o m t h e M C B a s s e m b l y

o p e r a t i o n # M C B · 3 0

3 1


f a b r i c a t e t h ef l a t c a b l e

o p e r a t i o n # M C B · 0 2

2 4

f l a t c a b l em a c h i n e

2 5 w i r e s

P a g e 3 o f 3



m o u n t t h e e n dp l a t e ; t i g h t e n u p

t h e t i e r o d s

o p e r a t i o n # M S C B · 1 0

p e r f o r m f i n a l m e c h a n i c a l a n d

e l e c t r i c a l m e a s u r e m e n t s

o p e r a t i o n # M S C B · 1 4

m a k e t h e e l e c t r i c a lc o n n e c t i o n s

o p e r a t i o n # M S C B · 1 2m o u n t t h e c o v e r

p l a t e s

o p e r a t i o n # M S C B · 1 3

c l e a n t h e e n d p l a t e s

o p e r a t i o n # M S C B · 0 2

c h e c k t h e d i m e n s i o n so f t h e e n d p l a t e s

o p e r a t i o n # M S C B · 0 1

c f . w o r k f l o w d i a g r a m n o . L H C - M Q - A P - 0 0 ? ?

e n d p l a t es e x t u p o l e s i d e

e n d p l a t ed i p o l e s i d e

4 6


traveller

0 1


9

b r a c k e t s f o re l e c t r i c a l

c o n n e c t i o n s

traveller

1 0c o v e rp l a t e s

traveller

p e r f o r me l e c t r i c a l t e s t s

o n t h e M S m o d u l e

o p e r a t i o n # M S · 4 5

p e r f o r m w a r mm a g n e t i c m e a s u r e m e n t s

o n t h e M S m o d u l e

o p e r a t i o n # M S · 4 7

p e r f o r m c o l d t e s t s o n t h e M S m o d u l e

o p e r a t i o n # M S · 4 6

traveller

traveller

traveller

4 2


4 3

c r y o s t a t f o rc o l d t e s t s

4 5

w a r m m a g n e t i cm e s u r e m e n t s e t u p

4 4

D A Qs e t u p

s o l d e r t h ei n t e r m e d i a t e b u s - b a r s

a n d v o l t a g e t a p s

o p e r a t i o n # M S · 4 4

v o l t a g et a p s w i r e s

C u b a c k i n gp i e c e s

4 1

s o l d e r i n gs t a n d

traveller

b u s b a r s

4 � c f . p a g e 1 / 3

p e r f o r me l e c t r i c a l t e s t s

o n t h e M C B m o d u l e

o p e r a t i o n # M C B · 4 6

p e r f o r m w a r mm a g n e t i c m e a s u r e m e n t so n t h e M C B m o d u l e

o p e r a t i o n # M C B · 4 8

p e r f o r m c o l d t e s t s o n t h e M C B m o d u l e

o p e r a t i o n # M C B · 4 7

traveller

traveller

traveller

4 2


4 3

c r y o s t a t f o rc o l d t e s t s

4 5

w a r m m a g n e t i cm e s u r e m e n t s e t u p

4 4

D A Qs e t u p

s o l d e r t h ei n t e r m e d i a t e b u s - b a r s

a n d v o l t a g e t a p s

o p e r a t i o n # M C B · 4 5

v o l t a g et a p s w i r e s

C u b a c k i n gp i e c e s

4 1

s o l d e r i n gs t a n d

traveller

b u s b a r s

8 � c f . p a g e 2 / 3


o p e r a t i o n # M S C B · 0 6


o p e r a t i o n # M S C B · 0 5

s t a c k t h e l a m i n a t i o n s( h a l f w a y )

o p e r a t i o n # M S C B · 0 7l o c k t h e a x i a l p o s i t i o nw i t h t h e l o c k i n g p i n

o p e r a t i o n # M S C B · 0 4m o u n t t h e M S m o d u l e s

o n t h e e n d p l a t e

o p e r a t i o n # M S C B · 0 3

l o c k i n gp i n

t i e - r o d s

e l a s t i cp i n s


traveller

0 1


4 7


s t a c k t h e l a m i n a t i o n s( f u l l w a y )

o p e r a t i o n # M S C B · 0 9

m o u n t t h eM C B m o d u l e

o p e r a t i o n # M S C B · 0 8

1 09

l o c k t h e a x i a l p o s i t i o nw i t h t h e l o c k i n g p i n

o p e r a t i o n # M S C B · 1 1

l o c k i n gp i n

T. Pettersson TCC - 20/10/2000

Manufacturing and Test Folder (MTF)Application


•What is the Manufacturing and Test Folder :

!A standardized application for productionfollow up - requires some customisation (inthe example: MCS)

!Centralised support for all LHC componentscan be provided

!Only intended to replace paper reportsfollowing LHC QAP standards

!Interesting data can immediately or later beused by ”any” other application!


The MTF Home page


Searching for an equipment


Select one specific item


Data for the MCS called HCMCSMG000-E_000001


What design data did we use - Check in EDMS!


Looking at a component


Coil assembly component


Technical data may be on paper or in MTF

The user may fill in valueson-line or in batch mode


On many sheets

Technical data may be on paper or in MTF

or in a spreadsheet..

extracted from MTF


The workflow - progress tracking


Links to relateddocuments inEDMS-standards and atest result file

Other related documents

Non-conformitiestracking


Conclusion

•The MTF advantage :

–The data, once stored, may be exploited by“any” application and “any” user…

–Data for analysis of manufacturing and testresults can be extracted as specified by theusers and used in “any” application.

–The data will not disappear...

–The raw data files remain accessible forauthorised users.

–Non-conformities may be traced (underimplementation).

LHC Quality Assurance Working Group - M. Mottier September 2000

Nonconformance Tracking

ObjectivesObjectives

To provide an on-line system to report,To provide an on-line system to report,analyze,and correct non conformities asanalyze,and correct non conformities as

required by ISO 9001 and the LHC Qualityrequired by ISO 9001 and the LHC QualityAssurance Plan:Assurance Plan:

! To enable the reporting of non conformities, on-site and off-site, detected in production, assemblyand installation.

! To provide a comprehensive view of the state ofnon conformities at part level, equipment level,system level and project level.

! To provide for searching, reporting and statisticalanalysis.



MethodMethod

"" Use the EDMS and its web interface.Use the EDMS and its web interface."" Use a document, the nonconformanceUse a document, the nonconformance

report.report."" Use a specific document type, QN.Use a specific document type, QN.

The nonconformance report (NCR) is used toThe nonconformance report (NCR) is used todocument the history of a non-conformity, from itsdocument the history of a non-conformity, from its

detection to the implementation of the solution.detection to the implementation of the solution.

The document status is used to display the mainThe document status is used to display the mainsteps in the nonconformance evolution.steps in the nonconformance evolution.



Initiates NC processCompletes first part of NCR

Stores NCR in EDMS

ProductionManager

Makes analysisProposes solution, including

corrective action

Inspector

Verifies andApproves solution

Project Engineer

Project Management

Implements solutionProductionManager

Implementation completeStops NC process

Production ManagerProject Engineer

OPEN (IN WORK)

ACCEPTED (RELEASED)

CLOSED (OBSOLETE)

NC Status

UNDER APPROVAL

There is a problem

Waiting for a solution

There is a problem

Solution found

Waiting for approval

There is a problem

Solution approved

Correction in-progress

There was a problem

It has been corrected



ConfidentialityConfidentiality

"" Inspector and Production ManagerInspector and Production Manager! May only see NC’s related to their contract

"" Project EngineerProject Engineer! May see NC’s related to all his contracts and to

all related equipment

"" Project ManagementProject Management! May see all NC’s related to the project



Web interfaceWeb interface

"" Specific form to store and search forSpecific form to store and search forNC’s:NC’s:

! To clearly segregate NC’s, as processes, fromdocuments.

! To display NC status and hide the NCR documentstatus.

! To automatically assign the doc type.

"" Pre-defined search as for Pre-defined search as for ECR’sECR’s! Search by status, like ECRs.



Production sites without Internet (1)Production sites without Internet (1)"" Inspector:Inspector:

! Fills points 1 to 12 of the form and sends it toProduction Manager

"" Production Manager:Production Manager:! Fills point 13 of the form and faxes to PE at CERN

"" PE (or secretary)PE (or secretary)! Completes point 14 or 15 of the form and faxes it to

Production Manager! Creates an empty (no file attached) NC Report! Changes the status of NC to IN-PROGRESS

When Implementation is completed:! Scans the completed form and stores it in EDMS! Change status to CLOSED

CCCCoooonnnntrtrtrtraaaaccccttttoooorrrrs s s s mmmmuuuusssst t t t hhhhaaaavvvve e e e a a a a WWWWeeeeb b b b aaaacccccccceeeessssssss!!!!



Production sites without Internet (2)Production sites without Internet (2)

In cases where it has been demonstrated thatIn cases where it has been demonstrated thatcommunication via the web is not possible:communication via the web is not possible:

"" Use the nonconformance report as a paperUse the nonconformance report as a paperdocument.document.

"" Communicate via telephone, fax and mail.Communicate via telephone, fax and mail.

"" Scan and store the nonconformance reportScan and store the nonconformance reportwhen the nonconformance has beenwhen the nonconformance has beenresolved, with the status OBSOLETE.resolved, with the status OBSOLETE.



LHC-PM-QA-509.00

M•TeFhT sisyl A•Taenh • The Generation

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