MS&T’15_Mechanical Properties Plasticity Enhancement Q&P Medium Mn Steel_OCT 4-8 2015
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Transcript of MS&T’15_Mechanical Properties Plasticity Enhancement Q&P Medium Mn Steel_OCT 4-8 2015
MATERIALS DESIGN LABORATORY
Tensile Behavior and Plasticity-enhancement by
Quenching and Partitioning (Q&P) Processing
Bruno C. DE COOMAN, Eun Jung SEO, Lawrence CHO
Graduate Institute of Ferrous Technology
Pohang University of Science and Technology
Pohang, South Korea
Yuri Estrin
Monash University
Australia
MS&T’15, October 4-8, 2015, Columbus, OH, USA
Phase Stability, Diffusion Kinetics, and their Applications
Session honoring Dr.J.G.Speer, J.W.Gibbs Phase Equilibria Award Recipient
MATERIALS DESIGN LABORATORY
Introduction
Quench and Partitioning Processing (Q&P)
is a fundamentally new way to produce martensitic
steel containing a considerable volume fraction of
retained austenite …
1. J.G. Speer, A.M. Streicher, D.K. Matlock, F. Rizzo, G. Krauss,
2003 Symposium on Austenite Formation and
Decomposition, ed. E.B. Damm and M.J. Merwin
TMS, Warrendale, PA, 2003, pp. 505–522
2. J.G. Speer, D.K. Matlock, B.C. De Cooman, J.G. Schroth,
Acta Materialia, 51, 2003, pp. 2611–2622
Dr. J. G. Speer
J.W.Gibbs Phase Equilibria Award Recipient
MATERIALS DESIGN LABORATORY
Introduction
1. Microstructure of Q&P processed steel
2. Q&P processed Fe-4%Mn-0.2%C-Si-Cr steel
3. Microstructure evolution during straining
4. Model Mechanical Properties of Q&P Steel
5. Conclusions
MATERIALS DESIGN LABORATORY
Tem
pera
ture
Time
Annealing
Temperature, AT
C-Partitioning
Temperature, PTMs
Mf
Quenching
Temperature, QT
g
M’s
RT
Introduction
MATERIALS DESIGN LABORATORY
Stationary
g /a’ interface
Stationary
a/g interface
C partitioning
g
(a) Fe C Mn Si Cr
20 nm
(b) ga'p a'p
2.0
4.0
6.0
Mn
, w
t. %
0 10 20 30 40 50 60
Distance, nm
1.5
2.0
2.5
1.0
Si,
wt.
%
0.0
1.0
2.0
1.5
0.0
0.5
1.0
Cr,
wt.
%C
, w
t. %
MATERIALS DESIGN LABORATORY
20 nm
q
g
0 10 20 30 40
0
2
4
6
8
Co
nce
ntr
ati
on
, w
t. %
Distance, nm
CMn
Si
Cr
(a) (b)
3D atom map for C in Q&P processed 4%Mn steel
Austenitized, quenched to 170 °C, and partitioned at 450 °C for 300 s
Mn, Cr, Si, and C concentration profiles along the solid arrow
Carbide precipitation
MATERIALS DESIGN LABORATORY
~ 200°C ~300°C ~ 400°C
Optimal Quench Temperature
Fraction gTQFraction a’TQ
Fraction gFinal
C gFinal
Fraction a’Final Quench
Temperature
f gTQ
f a’TQ
C gFinal
f gFinal
1. C partitioning
2. Stationary a’/g interface
3. No carbide precipitation
4. No isothermal transformation at T<Ms; no bainite transformation
Introduction
MATERIALS DESIGN LABORATORY
Materials Selection
Fe-0.2%C-4.0%Mn-1.6%Si-1.0%Cr
Si, Cr: increase gret volume fraction
Ms:273ᵒC
No isothermal transformation
No bainite transformation
No carbide precipitation
TQ
, C
0 200 400 600
TQ: 270 ºC
TQ: 210 ºC
TQ: 230 ºC
TQ: 250 ºC
Ms TP
270
250
230
210
190
Temperature, ºC
0 200 400 600RT
(a)
(b)
(c)
a'p
g
Low TQHigh TQ
a'p
a's
g
a'p
g
Partitioning
Final quenching
C
a'p
g
C
- Cg : High TQ < Low TQ
- gstability : High TQ < Low TQ
-150
0
150
300
Rel
ati
ve
len
gth
ch
an
ge,
mm
/cm
Secondary Ms
temperature (Ms)
MATERIALS DESIGN LABORATORY
Materials Selection
0 50 100 150 200 250 300 3500.0
0.2
0.4
0.6
0.8
1.0
Quench temperature, ºC
Ph
ase
fra
ctio
n
Austenite fraction
after initial quenching
Secondary martensite fraction
Retained austenite fraction
Secondary martensite
Quench temperature, ºC
Ph
ase
fra
ctio
n
Retained austenite
120 150 180 210 240 270 300
0.0
0.2
0.4
0.6
0.8
(a)
(b)
Fe-0.21%C-4.0%Mn-1.6%Si-1.0%Cr
Si, Cr: increase gret volume fraction
Ms:273ᵒC
0 50 100 150 200 250 300 3500.0
0.2
0.4
0.6
0.8
1.0
Quench temperature, ºC
Ph
ase
fra
ctio
n
Austenite fraction
after initial quenching
Secondary martensite fraction
Retained austenite fraction
Secondary martensite
Quench temperature, ºC
Ph
ase
fra
ctio
n
Retained austenite
120 150 180 210 240 270 300
0.0
0.2
0.4
0.6
0.8
(a)
(b)
MATERIALS DESIGN LABORATORY
Materials Selection0 50 100 150 200 250 300 350
0.0
0.2
0.4
0.6
0.8
1.0
Quench temperature, ºCP
ha
se f
ract
ion
Austenite fraction
after initial quenching
Secondary martensite fraction
Retained austenite fraction
Secondary martensite
Quench temperature, ºC
Ph
ase
fra
ctio
n
Retained austenite
120 150 180 210 240 270 300
0.0
0.2
0.4
0.6
0.8
(a)
(b)
g : High-C Retained Austenite
Cg: ~1.0%
SFE: larger
RT>Ms (Strain-induced transformation)
aP: Tempered Low-C Primary Martensite
aSt: High-C Strain-induced Martensite
g : Low-C Retained Austenite
Cg: ~0.35%
SFE: smaller
Ms>RT>Mf (Stress-induced transformation)
aP: Tempered Low-C Primary Martensite
aS: Low-C Secondary martensite
aSt: Low-C Strain-induced martensite
MATERIALS DESIGN LABORATORY
0.0 0.1 0.2 0.30
500
1000
1500
Speich and Warlimont
Fleischer
Rodriguez and Gutierrez
Cohen
wt. % C
0.2
% o
ffse
t y
ield
stre
ss,
MP
a
Ca‘p Ca‘s
Reference Equations
Speich-Warlimont
Fleischer
Cohen
Rodriguez-Gutierrez
%) (wt.C101.72413 MPa)(inσ α
3
ys
%) (at.C10
G MPa)(inσ αys
%) (wt.C101.31461 MPa)(inσ α
3
ys
161)%C (wt.3065 MPa)(in σ ssα
Mechanical Properties of MartensiteaP Tempered
Low-C
Primary
martensite
aSt High-C
Strain-induced
martensite
aS Low-C
Secondary
martensite
1.8-2.9GPa
MATERIALS DESIGN LABORATORY
Engineering strain, % (compression)
1011
0 40 806020 100
Pure a-Fe
Martensite
Dis
locati
on
den
sit
y,
m-2
1012
1013
1014
1015
1016
Carbon content, mass-%
Volume change, V/V1.5 2.0 2.5 3.0
1015
2.1015
3.1015
4.1015
0.003 0.2 0.4 0.6 0.8
0
Dis
locati
on
den
sit
y,
m-2
Martensite
(a) (b)
Mechanical Properties of Martensite
MATERIALS DESIGN LABORATORY
Mechanical Properties of Martensite
Carbide variants
Carbide-dislocation interaction0.5mm
As-quenched Quenched and tempered
1mm
Secondary
martensite
Tempered
primary
martensite
MATERIALS DESIGN LABORATORY
En
gin
eeri
ng
Str
ess,
MP
a
0
500
1000
1500
2000
0 5 10 15 20
Engineering Strain, %
Secondary martensite
formation
5 10 15 20
highest volume fraction
retained austenite
5 10 15 20
TQ: 150 °C
TQ: 210 °C
TQ: 250 °C
TQ: 230 °C
TQ: 270 °C
TQ: 170 °C
TQ: 190 °C
Mechanical Properties
g : High-C Retained Austenite
aP: Tempered Low-C Primary Martensite
aSt: High-C Strain-induced Martensite
g : Low-C Retained Austenite
aP: Tempered Low-C Primary Martensite
aS: Low-C Secondary martensite
aSt: Low-C Strain-induced martensite
YS↘
Initial strain
hardening↗
YS↗
MATERIALS DESIGN LABORATORY
0
5000
10000
15000
20000
25000
30000
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14
TQ: 150 °C
TQ: 170 °C
TQ: 190 °C
Tru
e S
tres
s, M
Pa
True Strain, %
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14
True Strain, %
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14
True Strain, %
TQ: 210 °C TQ: 230 °C
TQ: 250 °C
TQ: 270 °C
Mechanical Properties
g : High-C Retained Austenite
aP: Tempered Low-C Primary Martensite
aSt: High-C Strain-induced Martensite
g : Low-C Retained Austenite
aP: Tempered Low-C Primary Martensite
aS: Low-C Secondary martensite
aSt: Low-C Strain-induced martensite
Initial strain
hardening↗
“Sustained”
strain hardening
MATERIALS DESIGN LABORATORY
(a)g
ap
5 µm
(b)
g
ap
(c)
g
as
ap
(d)
ap
as
g
5 µm
5 µm
5 µm
TQ: 170°C
TP: 450°C (300s)
TQ: 250°C
TP: 450°C (300s)
MATERIALS DESIGN LABORATORY
TQ: 170°C
TP: 450°C (300s)
100 nm100 nm
g[110]Austenite twin
(d) (e)
T TM M TM
2 n m2 n m
2 nm
(f)
(g)
200 nm
a[111]
(110)a
[-111]a // [-110] g
(111)gg[110]
(a) (b) (c)SFs
5 nm
a[111]
0%
8%
MATERIALS DESIGN LABORATORY
(d)
SFs
5 nm100 nm
a[111]
g[110](a) g[110](b)
100 nm
2 1/nm
2 1/nm
(110)a
[-111]a // [-110] g
(111)g
(c)
T
M
T
M
100 nm
a[111]
g[110]
100 nm
SFs + Austenite twin
2 nm
(e) (f) (g) (h)
1 nm
TQ: 250°C
TP: 450°C (300s)
0%
5%
MATERIALS DESIGN LABORATORY
J.Nakano, Sci. Technol. Adv. Mater. 2013
Saeed-Akbari et al., Met. Mat. Trans. A 2013
0.00 0.05 0.10 0.15 0.20 0.25 0.30-20
-10
0
10
20
30
40
50
60
70
ISF
E (
mJ/m
2)
Mass fraction of Mn
Fe-Mn
Fe-Mn-0.6C
Fe-Mn-1.0C
Twinning
0.00 0.05 0.10 0.15 0.20 0.25 0.30-20
-10
0
10
20
30
40
50
60
70
ISF
E (
mJ/m
2)
Mass fraction of Mn
Fe-Mn
Fe-Mn-0.5C
Fe-Mn-1.0C
Twinning
Deformation-induced Twinning
MATERIALS DESIGN LABORATORY
0.00 0.02 0.04 0.06 0.08 0.10
True strain
Str
ain
-in
du
ced
ma
rten
site
fra
ctio
n
(a)
Experimental
Eq. (1)
0.00 0.02 0.04 0.06 0.08 0.10
True strainS
tra
in-i
nd
uce
d
ma
rten
site
fra
ctio
n
(b)
Experimental
Eq. (1)
0.00
0.05
0.10
0.15
0.20
0.25
0.00
0.05
0.10
0.15
0.20
0.25
}]αε))exp(β(1exp{[1ff n
γαst
Parameters TQ: 170 °C TQ: 250 °C
a 46 5.4
b 0.57 4.70
n 5.80 0.71
g : High-C Retained Austenite
Cg: ~1.0%
SFE: larger
RT>Ms (Strain-induced transformation)
aSt: High-C Martensite
g : Low-C Retained Austenite
Cg: ~0.35%
SFE: smaller
Ms>RT>Mf (Stress-induced transformation)
aSt: Low-C Martensite
MATERIALS DESIGN LABORATORY
Constitutive Equation: Kocks-Mecking-Estrin Model
disgbssgggg
Cu) (wt.%17.5Ni) (wt.%5.7N) (wt.%877Ti) (wt.%118 Mo)(wt.%5.1
Cr) (wt.%0.1 Si)(wt.%23 Mn)(wt.%1.4C) (wt.%598 MPa)(in σ ss
γ
2
1
γγ
gb
γ dKσ
γγγγ
dis
γ ρbGMασ g
γγ
2
γ
γ
1
γγ
γγ dε)ρkρb
k
Λb
1(Mdρ g
gDislocation density evolution
MATERIALS DESIGN LABORATORY
(a)
Tru
e st
ress
,M
Pa
0.00 0.05 0.10 0.15
True strain
Experimental
Model
0
500
1000
1500
2000 (b)
Tru
e st
ress
,M
Pa
Experimental
Model
0
500
1000
1500
2000
(d)
d
/de,
MP
a
True strain
Experimental
Model
(c)
d
/de,
MP
a
0.00 0.05 0.10 0.15
True strain
Experimental
Model
0
5000
10000
15000
20000
25000
30000
0
5000
10000
15000
20000
25000
30000
0.00 0.05 0.10 0.15
0.00 0.05 0.10 0.15
MATERIALS DESIGN LABORATORY
0.00 0.05 0.10 0.150
1000
2000
3000
4000
5000
6000
0
500
1000
1500
2000
2500
3000
3500
0.00 0.05 0.10 0.15
0.00 0.05 0.10 0.15 0.00 0.05 0.10 0.15
Tru
e st
ress
, M
Pa
True strain True strain
Tru
e st
ress
, M
Pa
True strain True strain
Dis
loca
tio
n d
ensi
ty, m
-2
1x1012
1x1013
1x1014
1x1015
1x1016
1x1017
Dis
loca
tio
n d
ensi
ty, m
-2
1x1012
1x1013
1x1014
1x1015
1x1016
1x1017
Retained austenite
Primary martensite
Secondary martensite
Retained austenite
Primary martensite
Retained austenite
Primary martensite
Secondary martensite
Retained austenite
Primary martensite
Bulk
Bulk
Strain-induced martensite
Strain-induced martensite
Strain-induced martensite
Strain-induced martensite
MATERIALS DESIGN LABORATORY
Conclusions
1. The ultra-high strength Fe-4%Mn-0.2%C-Si-Cr Q&P steel has a near
perfect Q&P behavior without iso-thermal transformation below Ms,
Bainite transformation or carbide precipitation at low TQ.
2. Both the TWIP and TRIP effects are activated during deformation. This
TWIP+TRIP plasticity-enhancing mechanism occurs independently of the
selected TQ.
3. A physically-based model for the microstructure-mechanical properties
relationships of Q&P steel was developed.
5. The austenite transformation kinetics, the presence of secondary
martensite and the strength of the mechanically-induced martensite play
a key role in determining the mechanical properties.
MATERIALS DESIGN LABORATORY
Thank you
The support of the POSCO Technical Research Laboratories is gratefully acknowledged.