MSC/SuperForge Value Story at OTTO FUCHS. Company n OTTO FUCHS GmbH –specialized in non-steel...
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Transcript of MSC/SuperForge Value Story at OTTO FUCHS. Company n OTTO FUCHS GmbH –specialized in non-steel...
MSC/SuperForgeMSC/SuperForge
Value Story at OTTO FUCHSValue Story at OTTO FUCHS
CompanyCompany OTTO FUCHS GmbH– specialized in non-steel forgings (i.e.,
aluminum, titanium, magnesium, etc.)– has largest presses of Germany (20,000 and
30,000 ton)– automotive and aerospace forgings, as well as
forgings for industrial equipment and machinery
OTTO FUCHS’ ForgingsOTTO FUCHS’ Forgings
Case StudyCase Study No 3-D forging simulation tool so far– use of CAPS-Finel for many years– CAPS-Finel is only 2-D
Strong need for 3-D capability
3-D Forging Benchmark3-D Forging Benchmark Participants:– MARC Germany GmbH (MARC/AutoForge)– IGeL (DEFORM-3D)– .. (LARSTRAN)– MacNeal-Schwendler (EDC) BV
(MSC/SuperForge)
Why Didn’t FORGE3 Participate?Why Didn’t FORGE3 Participate?
“FORGE3 was not invited to participate because its software vendor Transvalor does not have any local support offices” stated Jorg Ihne, Head of Design at OTTO FUCHS
3-D Forging Benchmark3-D Forging Benchmark Closed-die hot forging of an aluminum
connecting rod Process data supplied by OTTO FUCHS Geometry of dies and preform delivered in
Unigraphics format
What Did OTTO FUCHS Choose ?What Did OTTO FUCHS Choose ? “We have decided to choose
MSC/SuperForge because it met our criteria catalog the best” stated Jorg Ihne
He continues: “It is in particular a very sophisticated system that can be excellently integrated in our CAD/CAM landscape via Unigraphics”
Citations of the Head of DesignCitations of the Head of Design “A very obvious advantage was the
extent of Know How built-up by the forgers”
“Every time we experienced“Aha-effects” while new variants like temperature, geometry and lubrication were simulated”
Citations of the Head of Product Citations of the Head of Product DevelopmentDevelopment
“With the help of MSC/SuperForge we can further contribute to reduce development time and costs for new forging products”
“…and we can be more competent as partner in development and production towards our customers” stated Jurgen Munster, Head of Product Development at OTTO FUCHS
Why did MSC/SuperForge excel ?Why did MSC/SuperForge excel ? No remeshing techniques required– Excessive processing times avoided– No user intervention required
No numerical problems in solution– Robust computational algorithms– No “tricks and tweaks” needed enabling lower
level of simulation experience
Why did MSC/SuperForge excel ?Why did MSC/SuperForge excel ? Simulation model rapidly generated from
IGES– Tedious “clean-up” work avoided by fast and
efficient “sewing” of non-congruent surfaces
OTTO FUCHS’ DecisionOTTO FUCHS’ Decision
To Purchase MSC/SuperForge !