MSc in Manufacturing and Welding Engineering Design ...
16
Dr. Antonios Lontos Machine Elements I Fig.: 1 Laboratory Work Dr. Antonios Lontos Website: http://staff.fit.ac.cy//eng.la/ E-mail: [email protected] MSc in Manufacturing and Welding Engineering Design MDME501: Design and Manufacturing
Transcript of MSc in Manufacturing and Welding Engineering Design ...
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 1
Laboratory Work
Dr. Antonios Lontos
Website: http://staff.fit.ac.cy//eng.la/ E-mail: [email protected]
MSc in Manufacturing and Welding Engineering Design
MDME501: Design and Manufacturing
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 2
Week Exercise Lab Description
1st Exercise 1 SolidWorks design and manufacturing description
2nd Exercise 2 SolidWorks design and manufacturing description
3rd Exercise 3 SolidWorks design and manufacturing description
4th Exercise 4 SolidWorks design and manufacturing description
5th Exercise 5 SolidWorks design and manufacturing description
6th Exercise .. SolidWorks design and manufacturing description
MDME501: Laboratory work and Course Assignment
• Real design and manufacture problem
• Design and manufacture all the parts
• Selection of the materials, specifications, 2D Construction Drawings, 3D drawings, FEM analysis
Manufacturing description and construction selection for each part
Laboratory work will cover 1. Design for Cutting and Machining 2. Design for Bulk Deformation Processes 3. Design for Sheet Metal Forming Processes 4. Design for Casting 5. Design for Polymer Processing 6. Design for Joining and fastening
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 3 Exercise 1:
10x Translate in mm
Make the 3D and the construction drawings of the parts.
Example 1 Example 2
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 4 Exercise 2:
Make the 3D and the construction drawings of the parts.
Choose the proper bearings and bolts from the Solidworks library.
Example 1 Example 2
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 5 Exercise 3: One stage gear box
Make the 3D and the construction drawings of the gear box.
Explain with simple text the construction methods for each part and write a brief assembly manual.
For Gears d=m*N
m: module
N: number of teeth
Face width: 40-50 mm
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 6 Exercise 4: Shaft assembly
Make the 3D and the construction drawings of the assembly.
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 7 Exercise 5: Shaft assembly
5. Design for Polymer Processing
Make the assembly of the shaft.
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 8 Exercise 6: Differential cap
Design for Cutting and Machining. Make the 3D and the construction
drawings of the part
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 9
Design for Cutting and Machining. Make the 3D and the construction
drawings of the part. Apply loads make simulation and optimize the wall
thickness (2.5, 2.8, 3.0, 3.2 mm).
Exercise 7: Cutting tool
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 10 Exercise 8: Assembly
2. Design for Bulk Deformation Processes, Make simulations
for different thickness and 1 meter long, Load in the center
Example 1
Example 2
Example 3
Example 4
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 11 Exercise 8: Assembly
2. Design for Bulk Deformation Processes, Make simulations
for different thickness and 1 meter long, Load in the center
File: Aluminium Profile
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 16 Exercise 11: Axial force simulation (2/2)
Simulation case study 1
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 17
Case Study 2a
Case Study 2b
Exercise 12: Bending simulation (1/2)
Simulation case study 2
Make the force simulation (bending) and then the graphs of load vs stress, load vs displacement, load vs strain.
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 18 Exercise 12: Bending simulation (2/2)
Simulation case study 2
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 19
Simulation case study 3
Fastener M10 or M8
Exercise 13: Simulation (1/2)
Make the force simulation and then the graphs of load vs stress, load vs displacement, load vs strain.
Dr.
A
nto
nio
s L
on
tos
Machine Elements I Fig.: 20
Simulation case study 3
Exercise 13: Simulation (2/2)
