MSA Software

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 For operations on curves and contours the following features are provided : Probe radius correction, even on 3D surfaces 2D Best-fit of curves  Actual-nomi nal compari son Interpolation and extrapolation Smoothing of curves Unwinding of curv es Differentiation and integration Intersections of elements Global and local extreme values Computation of normal directions Connection of curve segments Common fitting of several curve segments Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 3 Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected] QUINDOS 1 / 2 Curves and Surfaces M41-719-QNT-001  Curves and surfaces cannot be described with standard geometric elements. The package Curves and Surface s provides the tools to compute and evaluate 2D and 3D curves as well as free form surfaces. Points on nominal curves can be generated according to mathematical functions. Example: Generation of probing points on a scroll using the formula : X = sina + k x tan(y) Y = 1 + cos k Best-fitting of two point sets or 3D curves. The transformation between them, as well as actual-nomina l comparison of each pair of points can be calculated.

Transcript of MSA Software

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For operations on curves and contours thefollowing features are provided :

• Probe radius correction, even on 3D surfaces

• 2D Best-fit of curves•  Actual-nominal comparison

• Interpolation and extrapolation

• Smoothing of curves

• Unwinding of curves

• Differentiation and integration

• Intersections of elements

• Global and local extreme values

• Computation of normal directions

• Connection of curve segments

• Common fitting of several curve segments 

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 3Tel: (49) 6441 207 0· Fax: (49) 6441 207 122· e-mail: [email protected]

QUINDOS

1 / 2 Curves and Surfaces M41-719-QNT-001 

Curves and surfaces cannot be described with standard geometric elements. The packageCurves and Surface s provides the tools to compute and evaluate 2D and 3D curves as wellas free form surfaces.

Points on nominal curves can be generatedaccording to mathematical functions.

Example:Generation of probing points on a scroll usingthe formula :

X = sina + k x tan(y)Y = 1 + cos k

Best-fitting of two point sets or 3D curves.

The transformation between them, as well asactual-nominal comparison of each pair ofpoints can be calculated.

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Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12· 35578 Wetzlar, Germany 4Tel: (49) 6441 207 0· Fax: (49) 6441 207 122· e-mail: [email protected]

CAD-generated surfaces can be compared with the measured part surface. The definition ofthe surface must be in VDAFS format.The following VDAFS data types are currently supported :CIRCLE, SURF, FACE, CONS, TOP and GROUP .3D surfaces and standard geometries can be combined.The probing points on the surface can be created by :• Manual probing with the CMM• Clicking on the surface

•  Automatic point generation based on the CAD information.

The measuring points can beprocessed in QUINDOS to createeither NC files according DIN 66 025,or into other CAD formats.

The NC files can be directly loadedinto DCC milling machine controllers. 

The VDAFS interface (DIN 66 301) can be used to exchange data, in particular datadescribing curves and free form surfaces, between different CAD/CAQ/CAM systems.The file is in a sequential, readable format.VDAFS elements can be converted into QUINDOS elements for further processing.The VDAFS interface is part of the option Curves and Surface s.

For inspection of free form surfaces this packages provides several features.

Unknown surfaces can be digitized, using a DCC Coordinate Measuring Machine witheither a scanning or a touch trigger probe system.On the part surface (patch) several probing areas can be defined, within which the CMMprobes in predefined, user-selectable patterns.

2 / 2 Curves and Surfaces M41-719-QNT-001

QUINDOS

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CMM Error Simulation M41-291-QNT-001 

The measuring errors of a CMM are described in the ISO standard 10 360: “Performance ofcoordinate measuring machines”. Usually the volumetric length measuring error  E and thevolumetric probing error  R   have to be specified by the CMM manufacturer.

These errors are valid for clearly defined test procedures. At the inspection of real parts theerrors are different. That is because often probe extensions are used with an increasedmeasuring error. Furthermore the probing error at a datum measurement can lead to a muchlarger error on a feature a certain distance away from that datum.

The package CMM Error Simulation works in the following way:

First the probing error R is entered, either the value from the data sheet or, if extensions are

used, the R-value obtained from a R -test with the extension.Then an existing QUINDOS part program is executed up to a hundred times, with the “real”CMM switched off. At every run the virtual CMM generates measuring points, distributedaround the nominal points. The range of those points depends on the R value entered.QUINDOS takes this points as if they would come from a real CMM and calculates all thefeatures.

Finally the range of the result for each feature is evaluated statistically.

By repeating the procedure, using R -values of different CMM’s, the operator can analyzewhich CMM is capable of inspecting a certain workpiece.

Furthermore the effects on modifications of the measuring strategy (i.e. using shorterextensions, increase the number of probing points at critical datums etc.) can immediately beevaluated.

Example: Range of concentricity result, 50 virtual measuring runs

CMM A: R = 1µm CMM B: R = 3µm

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 34Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]

QUINDOS

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CMM Test with Ball Plate M41-180-QNT-001 

The performance of a CMM can be checked in regular intervals by using a calibrated ballplate.The program CMM Test with Ball Plate  was developed according to the guidelines specifiedby the German working group “Überwachung von Dreikoordinatenmessgeräten mitKugelplatte”. It is certified by the PTB (Physikalisch Technische Bundesanstalt - nationalbureau of standards) in Germany.The evaluations are according to VDI/VDE 2617, page 5.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 33Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]

QUINDOS

The program is in three parts:

1. Test of the probing system, using aring gauge and a reference sphere.The result of this test is the probinguncertainty and the repeatability of theprobe system of the CMM.

2. Measuring and evaluating a ball plate.This test evaluates the geometricdeviations of the CMM in comparisonto international length standards.

3. Graphic and numeric output of themeasurement results according to theVDI/VDE 2617 guideline, page 5.

Note: This option requires a calibrated ball plate.

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Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 32Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]

Automatic Gauge Inspection  M41-068-QNT-001 

With the option Automatic Gauge Inspection workshop gauges as well as referencegauges can be inspected on a high precision CMM.The certification is in accordance with VDI/VDE/DGQ 2618 and is valid for following types ofgauges:

• Plug gauges (one-sided / two-sided)• Snap gauges• Go and No Go ring gauges and master gauges

Further gauge types can be implemented on request.

 All results can be transferred via a user defined ASCII interface to an inspection tools

administration system.This option should only be used in connection with a coordinate measuring machine of thehighest accuracy, for example a Brown & Sharpe PMM-C 700 P.

The patented clamping system for a variety of gauges from Brown & Sharpe GmbH inGermany is required to use this option. It can be individually adapted to suit otherapplications.

QUINDOS

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Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 31Tel: (49) 6441 207 0· Fax: (49) 6441 207 122 · e-mail: [email protected] 

Digital Input / Output Interface  M41-191-QNT-001 

This package supports a digital I/O-interface. The interface (Siemens SPS, Typ AG 95U or AG115U with communications processor CP 521 SI or CP 524) is connected to theQUINDOS computer by a serial interface.Up to 16 in- and output channels are supported, which can be addressed by bit numbers0 – 15.

Several external devices can be controlled, such as :

• Fixtures• Door locks• Light signals•  Automatic transport devices• Robots

as well as conventional programmable controls.

This option is required, if a CMM is to be integrated into any kind of automated part transportsystem. 

QUINDOS

QUINDOS

Input Interface 

Digital 

Output Interface 

Digital

Note: The Siemens hardware and it’s programming is not included in this option.

QUINDOS

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Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 29Tel: (49) 6441 207 0· Fax: (49) 6441 207 122· e-mail: [email protected] 

Step Gear M41-155-QNT-001

The package QUINDOS Step Gear  is used to inspect the shape and functionality of stepgears with cylindrical or globoid carriers.By means of the transmission law, i.e. the relationship between the rotation angle of thecarrier and the movement of the roller axis, the surface points with normal directions arecalculated.

Due to the usually tight tolerances of step gears, only high precision CMM’s with a smallprobing error R and scanning capability (i.e. Brown & Sharpe PMM-C) should be used forsuch measurements.

QUINDOS

The package includes:

♦ Generation of nominal points

♦ Deviations perp. To the surface

♦ Deviations of transmission law

♦ Slot width (clearance)

♦ Contact pattern analysis

♦  Axial bestfit

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The ovality of a piston is described according to one of the following formulas:

Single ovality (Circle with double sine overlay )Formula:

r(? ) = Radius – (Ovality/2) x sin(? -?o )2

Double ovality( Single ovality with a quadruple sine overlay )Formula:r(? ) = Radius – (Ovality/2) x sin(? -?o ) 2-Overlay x sin( 2(? -? 1))

Triple ovality ( Double ovality with a sixfold sine overlay)Formula:r(? ) = Radius – (Ovality/2 +Overlay/2) x sin(? -?o )2- (Overlay/2) x sin( 3(? -? 1))

For the inspection of ovality a CMM with continuos scanning capability is required.

 

Ovality of Pistons M41-190-QNT-001 

Pistons of internal combustion engines are manufactured with either single, double or tripleovality. The QUINDOS option Ovality of Pistons  is used to evaluate those ovalities.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 27Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]

QUINDOS

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Valve Guides and Seats M41-511-QNT-001 

 Automatic measurement and evaluation of valve guides and seats found in combustionengines. The valve seats must have at least 2 cone angles.

This option requires a coordinate measuring machine with a measuring (linear) probe system(not for triggered probe systems such as Renishaw etc.) and continuous scanning capability. 

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 26Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· E-Mail: [email protected]

QUINDOS

 After the operator has entered thevalve guide and seat parameters fromthe drawing, Valve Guides and Seatsgenerates the moving path of theCMM, the probing points and the scanlines required.

Critical features such as the coneangles (on a short cone base) and theseat position in relation to the guideare evaluated with maximumrepeatability.

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Complementary Cams  provides thefollowing features:

• Creation of complementary cams /complementary roller paths

• Calculation of the complementarity errorsof a pair of cams, i.e.

 – actual angle between the 2 pivotingcams

 – rotation angle of the cam – actual angle of the master cam – radial direction of the rotation angle

• Optimization of a given parameter in acomplementary cam system in order tominimize the complementarity error.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 25Tel: (49) 6441 207 0· Fax: (49) 6441 207 122 · e-mail: [email protected]

QUINDOS

Complementary Cams M41-152-QNT-001 

Measurement and evaluation of pairs of complementary cams.For the inspection of such cams a coordinate measuring machine with “continuous scanning “capability is recommended.

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The program evaluates the followingfeatures :

• Cam base circle• Stroke for various followers• Stroke of a translatory follower

(Barrel-follower)• Speed and acceleration of the followe• Error step (max. error variation) within

a defined range• Cam angle

The program requires nominal data asstroke over angle.

CAMSHAFT M41-151-QNT-001 

The option CAMSHAFT can be used to measure, calculate and evaluate cams andcamshafts, based on nominal data angle over stroke.

 A rotary table is not required. Therefor camshafts can be placed on a fixture and measuredin pallets.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 24Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]

QUINDOS

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Thread M41-120-QNT-001 

With the QUINDOS option THREAD single start, multiple start, internal and external threadscan be measured. After entering the thread parameters, the moving path for the CMM a s well as the probingpoints are generated automatically.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 23Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]  

In common with other complex geometries, arotary table is not required for this measurement.Threads can be measured more accuratelywithout a rotary table, and several parts can bemeasured on a pallet during unmanned shifts.

QUINDOS

Following types of threads are included in thispackage:

• Metric, ISO, Pipe, Trapeze, Saw tooth andWhitworth pipe threads according DIN 2999and DIN 3858.

•  API-Thread Gauges (American PetroleumInstitute),

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Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 22Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]  

Blade  M41-060-QNT-001

 

The program package Blade can be used to measure turbine blades and airfoils. Additionally, it can also generate the milling path to produce the measured airfoils. 

The package offers following features:

• Blade thickness at predetermined heights onthe blade.

• Skeleton line calculation

• Plot of the blade profile sections showing the

skeleton line (including the leading andtrailing edge, max. inscribed circle, chord lineetc.)

• Generation of the profi le tolerance l ines

• Transformation of the 3D deviations into 2Ddeviations

• Linear profile extensions and generation ofpoints on a B-spline curve. 

QUINDOS

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The Globoid Worm package generates automatically the CMM’s moving path and allrequired probing points and scan lines, including start and stop points and probe changes. 

 A rotary table is not required.

Due to the usually tight tolerances of globoid worms, only high precision CMM’s with a smallprobing error R and scanning capability (i.e. Brown & Sharpe PMM-C) should be used forsuch measurements. 

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 21Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]  

The tooth flanks of this type of worm can bemanufactured by an inclined grinding wheel or by astraight sided skinning cutter.

Single and multiple start globoid worms with both leftand right hand lead can be measured.

Globoid Worms can be measured in vertical as well asin horizontal position.

The evaluations are similar to those of a cylindrical worm. 

Globoid Worm  M41-118-QNT-001 

The QUINDOS option GLOBOID Worm provides the measurement and the evaluation ofgloboid (double enveloping) worms.

QUINDOS

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This package generates automatically the CMM’s moving path and all required probingpoints and scan lines, including start and stop points and probe changes.

For the inspection of a worm wheel on a Brown & Sharpe CMM with QUINDOS a rotarytable is not required.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 20Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]  

Evaluations include:

• Pitch in the mean plane

• Tooth thickness• Runout

• Dimension over balls

• Profile

• Flank

• Topography

•  Axial best-fit withdisplacement 

Worm Wheel for Cylindrical Worm 

M41-124-QNT-001

Measurement and evaluation of worm wheels (worm gears) for cylindrical worms. Thecylindrical worm can be of generation type ZA, ZI, ZN, ZK and ZC (see DIN 3965).The geometry of the wheel is considered as a conjugate gear to the worm.

Besides other evaluations, the package can also best-fit the axial position of the wheel inorder to find the o timum mesh osition. 

QUINDOS

Due to the usually t ight tolerances of worm wheels, only high precision CMM’s with a smallprobing error R and scanning capability (i.e. Brown & Sharpe PMM-C) should be used forsuch measurements.  

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Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 19Tel: (49) 6441 207 0· Fax: (49) 6441 207 122· e-mail: [email protected]  

Cylindrical Worm M41-119-QNT-001

 

Cylindrical worms of the type ZA, ZI, ZN, ZK and ZC (see DIN 3965) are inspected with thisQUINDOS option.The worms might have single or multiple starts, with both left and right hand leads.

The Worms can be measured in vertical as well as in horizontal position. 

The Cylindrical Worm package generates automatically the CMM´s moving path and allrequired probing points and scan lines, including start and stop points and probe changes.

 A rotary table is not required. 

Due to the usually tight tolerances of Worms, only high precision CMM´s with a small probinguncertainty R and scanning capability (i.e. Brown & Sharpe PMM-C) should be used for suchmeasurements. 

The following features can beevaluated :

• The lead at any diameter

• The axial profile at any position

• The axial pitch• The runout for a given spherediameter

• The tooth thickness at thereference diameter,or at a given distance from theoutside diameter.

• Dimension over balls (pins)

• Topography (flank form)

QUINDOS

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Due to the tight tolerances of broaches, only high precision CMM’s with a very small probinerror R (i.e. Brown & Sharpe PMM-C) should be used for such measurements.

 Among others, the following features areevaluated:

• Lead deviat ion of chip spaces

•  Axial runout of cutting face

• Pitch of the chip spaces• Stepping of profile over length

• Transverse pitch in finishing area

• Dimension over balls

• Face angle in normal plane

• Back off angles at different diameters

• Transverse tooth profile

• Form of tooth tip 

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 18Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122 · e-mail: [email protected]  

Broach  M41-123-QNT-001

Inspection of broach shells, used in the manufacture of internal gears.

Broach shells with ring type spaces as well as helical chip spaces can be inspected.The gearing may be straight or helical with left hand or right hand lead. Tools for hardbroaching with negative face angles can also be inspected. 

QUINDOS

The measurement is done using a starprobe cluster with 30º inclination. A rotarytable is not required. Inspection ofbroaches on pallets is therefore possible. 

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Due to the tight tolerances of Shaving gears, only high precision CMM’s with a very smallprobing error R (i.e. Brown & Sharpe PMM-C) should be used for such measurements.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12· 35578 Wetzlar, Germany 17Tel: (49) 6441 207 0· Fax: (49) 6441 207 122· e-mail: [email protected] 

Shaving Gear M41-122-QNT-001

The option Shaving Gear  provides the tools for the inspection of shaving cutters on highprecision CMM’s.

The travel path of the CMM as well as all probings and scan lines required for the inspectionare generated automatically.

 A rotary table is not required for such measurements.

Features of a shavercutters, which can beevaluated, are:

• Helix

• Profile

• Pitch

• Runout

• Corrections

QUINDOS

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The moving path of the CMM with all probing points as well as scan-lines are generatedautomatically.

 All measurements are executed using a star-shaped probe cluster. A rotary table is notrequired for the inspection of such cutters. Therefore various cutters can be inspectedautomatically on pallets.

Due to the tight tolerances of Shaper cutters, only high precision CMM’s with a very smallprobing error R (i.e. Brown & Sharpe PMM-C) should be used for such measurements.

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 16Tel: (49) 6441 207 0· Fax: (49) 6441 207 122 · e-mail: [email protected] 

Shaper Cutter   M41-121-QNT-001

available Q2, 2002

Inspection of spur and helical shaper cutters according to DIN 1829.The cutting face can be conical or steped. 

 Among others this packageevaluates:

•  Axial runout of the cutting edge• Radial runout

• Tooth thickness

•  Angles at the cutting edge

• Pitch

• Profile

• Helix 

QUINDOS

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 Any vertically mounted hob cutter can beinspected with a 6 probe cluster.

 A rotary table is not required for thismeasurement so that hobs can be inspectedon pallets.

 After entering the hob parameters, the movingpath, probing points and scan lines for theCMM are generated automatically. 

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12· 35578 Wetzlar, Germany 15Tel: (49) 6441 207 0· Fax: (49) 6441 207 122· e-mail: [email protected] 

Hob Cutter   M41-113-QNT-001

Measurement and evaluation of all the features on a hob cutter, as defined in DIN 3968. Additionally to DIN, the axial pitch and the tooth height for topping hobs can be evaluated. All measurements can be done on single and multi start hobs. The flutes can be sraight orhelical.  

Due to the tight tolerances of hob cutters, only high precision CMM’s with very small probingerror R (i.e. Brown & Sharpe PMM-C) should be used for such measurements.

QUINDOS

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GLEASON GAGE 4/WIN  M50-110-QNT-XXX 

Das Programm GAGE 4/WIN der Fa. GLEASON berechnet aus den Einstellungsparametern(Basic Settings) der jeweiligen GLEASON Kegelradfräsmaschine die Sollantastpunkte aufder Zahnflanke.Diese Daten werden an QUINDOS übergeben und die Spiralverzahnung wird gemessen.

 Aus den Messdaten berechnet die GAGE 4/WIN Software die Korrekturen der Einstell-parameter mit dem Ziel der Verzahnungsoptimierung.

GAGE 4/WIN ist ein GLEASON Produkt und läuft auf einem separaten Standard -PC.Damit ist diese Software unabhängig von der jeweiligen Rechnerkonfiguration bzw. demBetriebssystem der Messsoftware QUINDOS.

Installation und Training von GAGE 4/WIN wird durch die Fa. GLEASON durchgeführt.  

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 14Tel: 06441 207 0 · Fax: 06441 207 122· e-mail: [email protected]

Zum Betrieb dieses Paketes ist zusätzlich die QUINDOS Option Bogenverzahnte

Kegelräder  erforderlich.

GLEASONGAGE 4/WIN

Brown & SharpeQUINDOS

PMM-CPHOENIX

QUINDOS

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Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 13Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]  

Spiral Bevel Gear   M41-723-QNT-001 

This option is required for the inspection of spiral bevel gears and pinions.

Spiral bevel gears from all leading manufacturers (e.g. Gleason, Klingelnberg, Oerlikon, Dr.Wiener) as well as from other producers can be measured.

The main features of this package are :• Generation of the nominal flank form by :

a) Measuring a master gear or flankb) Loading the nominal flank points from a file

•  Automatic generation of the moving path andprobing points. The number of probing pointscan be selected by the operator.

•  Actual-Nominal comparison of the flanktopography with different fitting methods.

• Evaluation of profile and spiral angle errors• Evaluation of pitch, runout and tooth thickness• Determination of the gear quality class based

on DIN or AGMA charts

QUINDOS in combination with Brown & Sharpe CMM’s, can inspect bevel gears without arotary table. Thus enabling the inspection in large numbers on pallets, reducing inspectioncosts significantly. 

The package also provides interfaces to the GAGE 4/WIN software from GLEASON Works,USA, and to the “Bevel-Gear-Chain” from University of Aachen, Germany.Furthermore gear data can be imported/exported in VDAFS – KEGMES format.

QUINDOS

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 Straight Bevel Gear M41-116-QNT-001

 

Inspection of straight bevel gears according to DIN 3971. Internal straight bevel gears, e.g.dies, moulds or electrodes can also be inspected.

The following features are included:

•  Automatic generation of the movingpath and probing points.

• Generation of a point grid on themaster flank using the gearparameters.

• Inspection of the flank topography

with various evaluation methods.• Runout and pitch

• Profile and flank deviations.

• Establishing a new coordinate systemby best-fitting the actual flank to thenominal flank.

• Calculation of the cone apex position

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 12Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]  

QUINDOS

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Brown & Sharpe GmbH ? Siegmund-Hiepe-Str. 2-12 ? 35578 Wetzlar, Germany 11Tel: (49) 6441 207 0 ? Fax: (49) 6441 207 122 ? e-mail: [email protected]

Gear Gauges M41-125-QNT-001

 

The package Gear Gauges is used to measure involute and lead master gears.

Typical users of this option are governmental calibration laboratories (PTB, Germany, NIST,USA, CSIRO, Australia, NPL, UK and others) and the quality assurance departments oflarge companies.

The purpose of this option is the calibration of gear gages. Therefore, only measuringmachines of the highest accuracy, such as the PMM-C 700 P, can be used with this option. 

QUINDOS

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Unknown Gear M41-114-QNT-001 

The packageUnknown Gear  can be used to determine the parameters of an unknown spuror helical gear.

By measuring a single gear tooth, all the parameters, such as normal module, number ofteeth, pressure angle, helix angle, addendum modification factor etc. can be calculated.

 Applications :

Remanufacture of broken gears with unknown parameters.

The following types of gear can be evaluated:

• Internal and external, spur and helical gears according to DIN, ISO or AGMA standards.

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 10Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· E-Mail: [email protected]

QUINDOS

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Gear inspect ion using QUINDOS doesnot require a rotary table.

This means:

- higher accuracy (only 3 axes instead of 4)- significantly higher throughput and CMM

utilization using pallet measurement

- easy setting up, no centering required

- significantly reduced inspection costs 

The GEAR  package allows individual definition of tolerance zones as well as modifications ofthe profile and the flank. Various evaluation formats can be selected so the results can becompared with those of conventional gear testers.  

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 9Tel: (49) 6441 207 0· Fax: (49) 6441 207 122 · E-Mail: [email protected] 

Gear   M41-725-QNT-001

The option Gear  extends the capability of a high precision CMM, enabling it to measure

parts usually inspected on gear testers.

Helical GearsThe moving path, probing points and scan lines are automatically generated in QUINDOSaccording to the nominal gear parameters (No of teeth, module etc.). Pitch and runout canbe measured by self-centering, scanning or single point probing.The quality class of the gear is determined based on the DIN, ISO or AGMA quality charts.The individual pitch error as well as the cumulative pitch error, with or without eccentricity,can also be evaluated. 

QUINDOS

Serrated GearsIncluded is the inspection of Serrated Gears, bothinternal and external, with straight and involuteprofile, according to DIN 5481. The gearing can beevaluated with and without eccentricity.

• Generation of moving path and probing points.• Evaluation of runout and pitch• Size over pins 

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QUINDOS knows automatically what tomeasure in order to arrive at the requiredresult. Only the selected features arecalculated and evaluated.

QUINDOS computes the shortest travel pathbetween the individual features, ensuring

maximum machine utilization and significantcost savings in a very short time.

This package is useful for the inspection ofcomplex parts, such as cylinder heads orengine blocks. In particular if the samecomponent has to be measured at differenttooling steps. From one master program,containing all elements, the sub programsfor each tooling step are easily created. 

Only one “master program”, whichcontains all of the part features,needs to be maintained.

Results from different CMM’s canbe compared, because the samepoints and probing strategies areused (this is particularly importantif results from purchaser andsupplier must be compared).

 An essential requirement for ISO9000!  

Brown & Sharpe GmbH · Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 8Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]  

Feature Based Inspection  M41-050-QNT-001

 

The QUINDOS option Feature Based Inspection allows the CMM operator to selectfeatures (diameters, true positions etc.) in any order out of a Master program by simplyclicking icons on the screen.

QUINDOS

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 .

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 7Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]  

Measurement of Part Pallets  M41-041-QNT-001

With the option Measurement of Part Pallets any number of parts can be mounted on afixture and automatically inspected in one set up. The parts can be of the same or ofdifferent type. The order of the measurements can be chosen freely.

By utilizing the machineduring manless shifts theCMM throughput andefficiency can be drasticallyincreased.

This leads to a significantreduction in inspection costs.

QUINDOS

With QUINDOS evencomplex geometries such asSpiral Bevel Gears, ScrewCompressors or Hob Cutterscan be inspected without a

rotary table and therefor ona pallet.

Fixtures and palletsaccording to customerspecifications can beprovided by Brown & SharpeGmbH.

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In case the measuring data shall be computed by other statistical software, the relevant datacan be converted and exported in following formats:

1. QSSTAT from QDAS GmbH, Germany2. FORD data format guidelines,” old” and

“new” version, for further processing in QSSTAT.3. CIMMY / QSWE and MESAS –Format4. Montaplast, Germany5. Excello, Germany

Further data formats can be integrated on request. 

Statistics  M41-729-QNT-001 

The Statistics package allows the operator to analyze statistics on-line. The interactivegraphical user interface provides easy access to the statistic data.

 All evaluations relevant to production process control, such as computing of statisticalvalues like x, ?, cpk etc., confidence levels, histograms, handling of outliers and statisticcharts are provided.

Furthermore the package includes:

• various distribution tests,• machine capability analysis,• trend analysis• and the computation of quality control charts.

 All evaluations are activated by simple mouse clicks. 

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 6Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]  

QUINDOS

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Gauging of Points and Elements

M41-739-QNT-001

This packages provides several best-fit programs for a variety of applications. 

Brown & Sharpe GmbH· Siegmund-Hiepe-Str. 2-12 · 35578 Wetzlar, Germany 5Tel: (49) 6441 207 0 · Fax: (49) 6441 207 122· e-mail: [email protected]

QUINDOS

One of them is the 2D best -fit of hole patterns.The number of holes is not limited, and up to 2datums can be considered for the best-fit.The best-fit minimizes the distance of themeasured hole to the circle enveloping thenominal position. The diameter of theenveloping circle is determined by thepositional tolerance, plus any MMC on the

hole. The position of the hole pattern beforeand after fitting is plotted.

Conventional mechanical gauges consistof a collection of geometric elements in theform of a negative of the part to beinspected.Such a gauge can be simulated usingtheoretical geometric elements. Thetheoretical gauge is used to simulate the

pairing. The result is the same as with amechanical gauge, except that if the part isout of tolerance, the points out of toleranceare marked.

When inspecting gothic and elliptical profiles or homo -kinetic joints (also called Constant-Velocity Joints), this option can be used to find the center coordinates and contact pointsof a nominal circle, which is ‘centered‘ in the measured profile.Furthermore the maximum clearance between circle and profile is evaluated.

α  ϕ 

Contact point analysis

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Offline Programming  M41-321-QNT-001 

Offline programming of parts, statistical evaluations, writing of plot programs etc. on aseparate PC for increased throughput on the CMM.

QUINDOS QUINDOS

Offline Programing 

QUINDOS

Note: The user needs to have minimum 1 Online license of QUINDOS.The PC is not included in this license.