Ms Painting Shaybah Rev 00

KARRENA

SAMSUNG engineering

SAUDI ARAMCO INGC SHAYBAH

PACKAGE # 4 PROJECT

METHOD STATEMENT OF

PAINT TOUCH-UP WORKS FOR

PIPING AND STRUCTURES

AGREEMENT NO SSA-SHAYBAH#4-PPS-001

OUR REF. NO P/SA/SAMSUNG-13/46

DOC. NO. MS-1306-BP-01

FORM NO. FM-PAINT-001

REVISION NO. 00

PAGE 1 of 14

P.O. Box 2147, Saihat 31972 – Kingdom of Saudi Arabia

Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238

www.karrenagulf.com , [email protected]

1

METHOD STATEMENT OF

PAINT TOUCH-UP WORKS FOR PIPING

AND STRUCTURES

(Doc. No.: MS- 1306-BP-01)

SHAYBAH INCREASE GAS HANDLING CAPACITY PROJECT

Package # 4

04

03

02

01

00 04th

Jun,2013 For Approval Karrena

Arabia

Rev Date Description Prepared by Checked by

QC

Approved by

Samsung (SEA)

Approved by

ARAMCO

Client : SAMSUNG ENGINEERING, SAUDI ARABIA

Plant : SHAYBAH INCREASE GAS HANDLING PROJECT

Owner : SAUDI ARAMCO OIL COMPANY

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

PAGE 2 of 14


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Table of Contents

1. SCOPE

2. REFERENCES

3. RESPONSIBILITIES

4. TOUCH-UP PROCEDURE

5. QUALITY CONTROL PROCEDURE

6. PAINTING SUMMARY REPORTS

7. MANAGEMENTS OF HSE

8. JOB SAFETY ANALYSIS

ATTACHMENTS

- 1. SATIP-H-100-01 Paint Application of Liquid Coating Systems (Industrial Facilities)

- 2. Material Receiving Checklist (SAIC-H-2024, SAIC-H-2025, SAIC-H-2026)

- 3. Installation Phase Checklist (SAIC-H-2032, SAIC-H-2033)

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

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1. SCOPE

This plan is compiled for TOUCH-UP work of the carbon steel, LTCS, alloy A/G piping, Stainless

steel A/G piping and structural steel including pipe support etc, both in the site and in the lay

down workshop area.

The plan is to meet the safety requirements of SHAYBAH PACKAGE-4 PROJECT.

This plan covers the minimum mandatory requirements for the surface preparation, painting

application and the requirements for inspection and testing.

2. REFERENCES

SAEP-316 Engineering Requirement

SAES-H-100 Coating materials and Application requirements for industrial facilities

SAES-H-001 Coating selection and Application requirements for industrial plants and

equipments

SAES-H-002 Internal and external coatings for steel pipelines and piping

SAES-H-101 Approved protective coating system for industrial plants and equipment

SAES-H-101V Approved Saudi Aramco data sheets - Paints and Coatings

SAES-H-204 General specification and application procedures of Heat-Shrink sleeves to

coated pipe

SAES-H-102 Safety requirements for coating applications

SAES-B-067 Safety identification and safety colours

09-SAMSS-060 Packaging requirements for coatings

GI-0006.021 Safety requirements for abrasive blasting

3. RESPONSIBILITIES

3.1 Painting Crew Supervisor

Supervisor shall be responsible for supervising the painting and coating works, the qulaity of work

and the safety of all the crew. He shall check and record the weather condition, the surface

preparation, wet film thickness(WFT) and dry film thickness(DFT). Every day prior to start the

work, the painting supervisor shall check the equipments.

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

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3.2 Painting Inspector

The painting inspector is responsible for the quality of the painting. The painting inspector shall be responsible to issue daily base all QC reports in accordance to QCP requirements. He shall be in charge to ensure timely issue of RFI’s.

3.3 Foreman for Touch-Up

He is responsible for the safety of the crew and make sure that the working environment is in

good condition. In working progress, he should supervise the work. When finding any problems,

he should immediately inform supervisor.

3.4 Safety Inspector

He is responsible for all the painting staffs. Every day the safety personal should hold a safety

meeting. Before working, he should check the PPE, equipment and tools to make sure they all in

good condition and tell everyone the risk they may meet.

3.5 Blaster and Painter

Every staff must wear suitable PPE before starting the work. All the blasters and painters should

work as to the requirements of SAUDI ARAMCO standards. The blaster and painter should be

qualified as per the requirement of SAEP-316.

4. TOUCH UP PROCEDURE

4.1 Surface preparation requirements

Clean the defective or damaged area by power brush. Grind to a rough metal surface using

atleast on 80 grit disc sander. Feather edge the coating atleast 25mm to 50mm beyond bare

metal. Remove the dust and debris prior to touch-up.

Consider that the power brush will be used only if the damaged area is less than 0.1m2. For

areas greater than 0.1m2, use blast cleaning to obtain the metal surface pretreatment originally

specifie.

Feather edge the coating atleast 50mm beyond the bare metal. Solvent cleaning (SSPC SP1),

Hand tool cleaning (SSPC SP2) etc., will be apply rely on the condition and situation raises.

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

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4.2 Paints schedule for touch-up and Paint details

TABLE 4.2.1

Items

Final color / RAL

Original

Coating Sys.

Paint Sys. for

Touch-up

Remarks

For CS, LTCS

& Alloy A/G

Piping

(uninsulated)

Up to 80ºC Aluminium APCS – 4 APCS – 4

Up to 120ºC As per Manufacture APCS – 26 APCS – 26

Up to 150ºC As per Manufacture APCS – 1B APCS – 1B

151 - 400ºC As per Manufacture APCS – 11A APCS – 11A

For CS, LTCS

& Alloy A/G

Piping

(insulated)

Up to 90ºC As per Manufacture APCS – 2A APCS – 2A

Up to 120ºC As per Manufacture APCS – 2C APCS – 2C

-10 to 150ºC As per Manufacture APCS – 2I APCS – 2I

Up to 177ºC As per Manufacture APCS – 5A APCS – 5A

For SS A/G

Piping

(uninsulated &

insulated)

-

As per Manufacture

APCS – 11C

APCS – 11C

For structural

steel including

pipe support

- Traffic Grey / 7042

APCS – 11C

APCS – 11C

TABLE 4.2.2

Paint System

Type of

Coat

Manufacturer

Product name

Generic Code

APCS - 1B

Primer International Intergard 291 Epoxy primer – Polyamide cured

Intermediate International Intergard 410 Polyamide cured epoxy Intermd.

Top Coat International Intergard 410 Polyamide cured epoxy Intermd.

APCS - 4

Primer International Interprime 409 Zinc Phosphate Alkyd primer

Intermediate International Interprime 409 Zinc Phosphate Alkyd primer

Top Coat International Intertherm 891 Aluminium Topcoat

APCS – 11A

Primer International Interzinc 22 Inorganic zinc Primer: Solvent based

Top Coat International Intertherm 50 Heat-Resistant silicone topcoat

APCS – 11C

Primer International Intertherm 751 CSA Hi-Temp resistant

Top Coat International Intertherm 751 CSA Hi-Temp resistant

APCS - 26 Top Coat International Interseal 738 Epoxy Mastic coat – Self priming

APCS – 2A

Primer International Interline 399 Phenolic Epoxy

Intermediate International Interline 399 Phenolic Epoxy

Top Coat International Interline 399 Phenolic Epoxy

APCS – 2I Primer Belzona Belzona 1391S Epoxy-Phenol Novolac coating

APCS – 5A Primer Jotun Pengard Express Polymide Epoxy

APCS – 2C Primer Jotun Tankgard Storage

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SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

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4.3 General Requirements

The repair coating shall be compatible with the existing coating. No coating shall be applied when

steel surface temperatures are less than 3°C above dew point, and when the relative humidity is

more than 85% so as to avoid the risk of condensation during painting.

Complicated areas like Welds, nuts, bolts and supports etc., can be painted by Stripe coating

using proper brush.

4.4 Paint application method

Touch up shall be use brush, roller and as well as airless sprayer. Touch works shall flow the

manufacturer’s data sheet requirement.

4.5 Painting inspection

The final appearance of the surface painting film should be well-proportioned and free from

flowing and dropping. Finished painting should have a uniform appearance.

Areas showing painting defects such as runs, sags, drips, embedded foreign matter, blisters,

cracks, visible holidays and low DFT areas should be marked for repairs.

After paint cured and totally dried, the dry film thickness shall be measured with a magnetic or

ultrasonic probe such as “DIGITAL ELCOMETER” etc., as of SSPC PA-2.

5. QUALITY CONTROL PROCEDURE

5.1 Dry film thickness inspection

After every layer of painting dried and cured, the dry film thickness (DFT) should be checked and

must meet the required thickness as per the SSPC PA2.

5.2 Inspection facilities list:

Clemtex tape with Dial gauge

Digital dew point meter

WFT film thickness measurements – Comb gauge

DFT film thickness measurements – Electronic gauge

Surface temperature gauge

Torch Light

DFT gauges must be calibrate prior to measure the painted surface.

5.3 Inspection Report and record

SATIP SHALL BE FOLLOWED FOR TOUCH UP INSPECTION AND RECORD.

SATIP-H-100-01 Paint Application of Liquid Coating Systems (Industrial Facilities).

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

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7

.

6. PAINTING SUMMARY REPORTS

After the painting inspection, summary reports should be filled in as per the approved form of

Saudi Aramco Inspection Checklist (SAIC).

Reference

SATIP-H-100-01 Paint application of Liquid Coating Systems (Industrial Facilities)

SAIC-H-2032 Inspection of Repair/Touch-up of Coatings

7. MANAGEMENTS OF HSE

7.1 General Instructions

Appropriate work permit shall be taken before start of work as applicable. All safety rules must

be followed by all the people. A designed safety inspector is always at the painting application

area. Every day the safety meeting shall be held. The appropriate PPE should be worn. Pay

more attention to Fire and explosion prevention. Health hazards should be analyzed before

starting the work. Materials Safety Data Sheets for all paintings, solvents, cleaners and

equipments in use shall be readily available on-site. Solvents shall not be used by personal for

washing up. Electrically driven power tools shall be properly grounded to prevent work.

7.2 Environmental Issues

Storage of paints

Paints and thinners shall be stored in well-ventilated buildings at storage temperatures as

recommended in the Manufacturer's data sheet. Paints materials used at construction sites must

be covered with appropriate canvas, tarpaulins, or equivalent for a temporary storage period not

to exceed 14 days.

Each paint container shall be clearly marked in accordance with 09-SAMSS-060. Paints shall not

be used from a container showing a sign of leakage. Paints which have exceeded the shelf life

given in the Saudi Aramco Data Sheet (see definition in SAES-H-101) shall be set aside and

must not be used unless written authorization to the contrary is given by the CSD.

All materials for coating shall, until usage, remain in the Air conditioned containers, marked with

supplier's name, brand, batch number and expiry date. Storage conditions shall comply with paint

supplier's data sheet recommendations.

Collection and Disposal of Used Paint Tins – All the paint tins shall be collected in a designed

and signposted area for temporary storage. MSDS shall be always attached in the storage

container.

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

PAGE 8 of 14


Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238


8

8. JOB SAFETY ANALYSIS

Step

No.

Description of

Task step

Potential Accidents or Hazards Control Measures / Safe Job Procedures

1

2

Surface cleaning

Touch up works

2.1 Occupational Health problem to

inhalation of paint fumes

2.2 Fire / Environmental hazard,

spills, disposal.

2.3 Trips / Slips / Fails

2.4 Inadequate storage / disposal of

paint and empty container.

2.5 Non-availability of eye wash kit

2.6 Eye injury

2.7 Hand injury

2.8 Working at high platform

2.1.1 TBT to b conducted on the hazards and

risk to health by paint materials MSDS

attached.

2.1.2 Suitable respiratory protection mask to

be used and correct maintenance of PPE’s.

2.1.3 Use chemical rubber hand gloves.

2.2.1 Paint will be stored in ventilated and cool

place.

2.2.2 Fire extinguisher shall be kept as

required in the required area.

2.3.1 Use proper access work platform.

2.3.2 Use adequate rope to lift / lower the paint

containers / brush while working in the height.

2.3.3 Maintian area clean and tidy at all times.

2.4.1 Make sure that the paint can put a firm

place to avoid falling down. In case any paint

spillage, it will be cleaned immediately.

2.4.2 Left out paint will be kept in separate

container and disposed as regularly as Waste

Management System.

2.5.1 Emergency eye wash kit shall be placed

in the painting area.

2.6.1 All area nearby will be masked prior to

spray.

2.7.1 All tools / equipment shall be inspected

and colour coded.

2.8.1 Safety glasses shall be worn at all time,

especially during the paint spray and mixing.

MANDATORY / OR

RECOMMENDED

PERSONAL PROTECTIVE EQUIPMENT

(Tick Appropriate PPE)

√ . Hard Hat.

√ . Safety Glasses, Goggles,

Face Shield.

√ . Safety shoes.

√ . Coveralls – Long sleeve

Nomex.

√ . Air Supplied Blasting Hood.

√ . Hearing protection.

√ . Hand gloves (Cotton,

Leather, Rubber and others).

. Full body Harness &

Lifeline.

√ . Respiratory Protective

Equipment.

. H2S Gas Alert Clip.

. SCBA on stand-by.

. Hard Hat.

COMMENTS:

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

PAGE 9 of 14


Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238


9

METHOD STATEMENT OF


AND STRUCTURES

(Doc. No.: MS- 1306-BP-01)

Attachment – 1

SATIP-H-100-01

Paint Application of Liquid Coating System

(Industrial Facilities)

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

PAGE 10 of 14


Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238


10

METHOD STATEMENT OF


AND STRUCTURES

(Doc. No.: MS- 1306-BP-01)

Attachment – 2

Material Receiving Checklist

SAIC-H-2024 Receiving Inspection of Paint & Abrasive Materials

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

PAGE 11 of 14


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METHOD STATEMENT OF


AND STRUCTURES

(Doc. No.: MS- 1306-BP-01)

Attachment – 2


SAIC-H-2025 Storage, Handling and Preservation of Paint and

Abrasive Materials

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

PAGE 12 of 14


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12

METHOD STATEMENT OF


AND STRUCTURES

(Doc. No.: MS- 1306-BP-01)

Attachment – 2


SAIC-H-2026 Coating Equipment Inspection

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

PAGE 13 of 14


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13

METHOD STATEMENT OF


AND STRUCTURES

(Doc. No.: MS- 1306-BP-01)

Attachment – 3

Installation Phase Checklist

SAIC-H-2032 Repair and /or Touch-up of Coatings

KARRENA

SAMSUNG engineering


PACKAGE # 4 PROJECT

METHOD STATEMENT OF







REVISION NO. 00

PAGE 14 of 14


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14

METHOD STATEMENT OF


AND STRUCTURES

(Doc. No.: MS- 1306-BP-01)

Attachment – 3

Installation Phase Checklist

SAIC-H-2033 Application of Safety Colour Coding & Stencilling

of Equipment / Piping Identification

Ms Painting Shaybah Rev 00

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