M/s. Pai & Pai Chemicals (I) Pvt....

Proposed Expansion of Common Effluent Treatment Plant from

40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu

Industrial Area, Village Kumbalgodu, Taluk & District

Bangalore South, Karnataka

Application for Prior

Environmental Clearance

(Form-1)

Prepared by: SMS Envocare Ltd. Pune 1

Form-1

For

Proposed Expansion of Common Effluent Treatment

Plant

At 25D, 1st Phase, Kumbalgodu Industrial Area,

Kumbalgodu, Tehsil & District Bangalore South,

Karnataka

M/s. Pai & Pai Chemicals (I) Pvt. Ltd.

Prepared By

SMS Envocare Limited 301, Pentagon P3, Magarpatta city,

Hadapsar, Pune- 411028

Ph.: 020-66801111 Website: www.smsenvocare.co.in







(Form-1)


APPENDIX I

(See paragraph – 6)

FORM 1

(I) Basic Information

Sl. No. Item Details

1. Name of the project

Expansion of Common Effluent

Treatment Plant (CETP)

2. Sl. No. in the schedule 7 (h) as per EIA Notification, 2006

3. Proposed capacity/area/length/ tonnage to be

handled/command area/lease area/ number of wells to

be drilled

Existing: 40 KLD

Proposed: 160 KLD

4. New/Expansion/Modernization Expansion

5. Existing capacity/area etc., 40 KLD with Plot area 3230 Sq. M. &

6. Category of Project i.e ‘A’ or ‘B’ ‘B’

As Per EIA Notification, 2006

7. Does it attract the general condition? If yes, please

specify

NA

8. Does it attract the specific condition? If yes, please

specify

NA

9. Location Kumbalgodu Industrial Area

Plot/Survey/Khata No. 25 D, 1st Phase

Village Kumbalgodu

Tehsil Bangalore South

District Bangalore

State Karnataka

Project Location and Google Imagery

covering 5 Km radius area is given in

Annexure-1 & 2 Respectively

10. Nearest railway station/airport along with distance in

Kms

Kengeri Railway Station: 7 km at NE

Bangalore International Airport: 63 km at

NE

11. Nearest Town, city, District Headquarters along with

distance in Kms

Bangalore City: 21 Km at NE

12 Village Panchayats, Zilla Parishad, Municipal

Corporation, Local body (complete postal addresses

with telephone nos. to be given)

25 D, 1st Phase Kumbalgodu Industrial

Area, Village Kumbalgodu, Taluka &

District: Bangalore South, Karnataka.

Phone: 080-43433000

Mob. No: 09880033174

Fax: 080-43433020







(Form-1)


13 Name of the applicant Mrs. Chhaya D. Rao

President

Pai & Pai Chemicals(I)Pvt. Ltd

14 Registered Address 25 D, 1st Phase, Kumbalgodu Industrial

Area, Kumbalgodu

5 Address for correspondence:

Name Mrs. Chhaya D. Rao

Pai & Pai Chemicals(I)Pvt. Ltd

Designation (Owner/Partner/CEO) President

Address 438/1, 20th

main, 1st Block, Rajajinagar,

Bangalore, Karnataka

Pin Code 560 010

E-Mail [email protected]

Telephone No. 080 - 43433000

Fax No. 080 - 43433020

16 Details of Alternative Sites examined, if any. Location

of these sites should be shown on a topo sheet

Village-District-State: NA

1.

2.

3.

17 Interlinked Projects NA

18 Whether separate application of interlinked projects has

been submitted?

NA

19 If yes, date of submission NA

20 If no, reason Proposed Expansion Project is coming up

in the existing CETP itself. No additional

land required.

21 Whether the proposal involves approval/clearance

under: If yes, details of the same and their status to be

given.

(a) The Forest (Conservation) Act, 1980?

(b) The Wildlife (Protection) Act, 1972?

(c) The C.R.Z Notification, 1991?

NA

22 Whether there is any Government Order/Policy

relevant/relating to the site?

NA

23 Forest land involved (hectares) NA

24 Whether there is any litigation pending against the

project and/or land in which the project is propose to be

set up?

(a) Name of the Court

(b) Case No.

(c) Orders/directions of the Court, if any and its

relevance with the proposed project.

NA







(Form-1)


(II) Activity

1. Construction, operation or decommissioning of the Project involving actions, which

will cause physical changes in the locality (topography, land use, changes in water

bodies, etc.)

S. No.

Information/Checklist confirmation

Yes/No

Details thereof (with

approximate quantities /rates,

wherever possible) with source

of information data

1.1 Permanent or temporary change in land use,

land cover or topography including increase in

intensity of land use (with respect to local

land use plan)

No The proposed CETP Project is

located within Kumbalgodu

Industrial Area. Hence there is

no change in Land use will

occur. As this is an Expansion

Project, area already being used

for same facility.

1.2 Clearance of existing land, vegetation and

buildings?

No There will not be any excessive

clearance of vegetation /

Structures.

1.3 Creation of new land uses?

No CETP is existing in KIADB

Industrial Area.

1.4 Pre-construction investigations e.g. bore houses,

soil testing?

Yes Detailed topographical survey

enumeration survey, etc. are

being taken up.

1.5 Construction works?

Yes The CETP would have following

treatment units:

Solid Screening Chamber,

Effluent Collection tank,

Solvent stripping cascade,

Primary Clariflocculator,

Secondary treatment, Secondary

Clariflocculator, Intermediate

Sump, Sludge sump, Anaerobic

Sludge Digester, sludge drying

bed etc.

The process is bases on an

advanced treatment

methodology adopted for such

high strength wastewater in

recent times, the proposed

technology works on auto







(Form-1)


operations using automation &

instrumentation accessories viz-

PLC‘s, motorized valves sensors

and SCADA software is

proposed.

Treatment Process and Layout

plan for proposed project is

enclosed as Annexure-1A & 1B

1.6 Demolition works?

No Not Applicable

1.7 Temporary sites used for construction works or

housing of construction workers?

No

Labourers will be hired from the

nearby places.

1.8 Above ground buildings, structures or

earthworks including linear structures, cut and

fill or excavations

Yes Minimum excavation will

happen for foundation and

footing. The same will be fully

utilized within the site.

1.9 Underground works including mining or

tunneling?

No No any underground work has

investigated

1.10 Reclamation works?

No Not Applicable

1.11 Dredging?

No Not Applicable

1.12 Offshore structures? No Not Applicable

1.13 Production and manufacturing processes?

No Proposed Expansion project is

Construction of 160 KLD CETP

project at Plot no. 25D, 1st Phase

Kumbalgodu Industrial Area,

Village Kumbalgodu, Taluka &

District Bangalore South,

Karnataka

1.14 Facilities for storage of goods or materials?

Yes Dosing chemicals will be Stored

in designated storage area.

1.15 Facilities for treatment or disposal of solid

waste or liquid effluents?

Yes The proposed expansion is for

enhancement of existing

capacity of Common Effluent

Treatment Plant. The proposed

plant itself will treat water

generated from the proposed

expansion unit.

Liquid

Organic sludge will be used as

manure and chemical or







(Form-1)


hazardous sludge will be given

to KSPCB authorized

CHWTSDFs

1.16 Facilities for long term housing of operational

workers?

No Not Applicable

Local people shall be hired for

operation of the CETP as per

their education qualification and

illegibility criteria. If required,

adequate arrangement shall be

provided.

1.17 New road, rail or sea traffic during construction

or operation?

No Proposed expansion is in

KIADB Industrial Area, hence

no additional road, rail of

diversion of the road

investigated.

1.18 New road, rail, air waterborne or other transport

infrastructure including new or altered routes

and stations, ports, airports etc?

No Proposed expansion is in

KIADB Industrial Area, hence

no additional road, rail of

diversion of the road or any

other alteration in existing rout

is investigated.

1.19 Closure or diversion of existing transport routes

or infrastructure leading to changes in traffic

movements?

No No Major change in existing

road network is envisaged

1.20 New or diverted transmission lines or

pipelines?

No Not Applicable

1.21 Impoundment, damming, culverting,

realignment or other changes to the hydrology

of watercourses or aquifers?

No Not Applicable

1.22 Stream crossings?

No No major stream crossings in or

closed to the plant site are

envisaged

1.23 Abstraction or transfers of water form ground or

surface waters?

No Not Applicable

1.24 Changes in water bodies or the land surface

affecting drainage or run-off?

No No significant change in

drainage pattern of the area is

envisaged.

1.25 Transport of personnel or materials for

construction, operation or decommissioning?

Yes Construction materials will be

transported to the site. Local

will be hired during construction







(Form-1)


so they can work and return

from the work area by own

convenience. If required,

sufficient measures shall be

implemented.

1.26 Long-term dismantling or decommissioning or

restoration works?

No Not Applicable

1.27 Ongoing activity during decommissioning

which could have an impact on the

environment?

No Not Applicable

1.28 Influx of people to an area in either temporarily

or permanently?

Yes There will be a temporary influx

of worker during construction

phase.

1.29 Introduction of alien species?

No Not Applicable

1.30 Loss of native species or genetic diversity?

No Not Applicable

1.31 Any other actions?

No Not Applicable

2. Use of Natural resources for construction or operation of the Project (such as land, water,

materials or energy, especially any resources which are non-renewable or in short

supply):

S. No.

Information/checklist confirmation

Yes/No


approximate quantities /rates,

wherever possible) with source of

information data

2.1 Land especially undeveloped or agricultural

land (ha)

No Existing land area is 3230 Sq. mt.

Proposed Expansion will happen

in the same premises. Hence no

additional land required.

2.2 Water (expected source & competing users)

unit: KLD

Yes Existing

KLD

Proposed

KLD

Total

KLD

5 7.5 12.5

2.3 Minerals (MT) No Not required

2.4 Construction material – stone, aggregates, sand /

soil (expected source – MT)

Yes All such construction materials

will be procured locally.

2.5 Forests and timber (source – MT) No Not envisaged







(Form-1)


2.6 Energy including electricity and fuels (source,

competing users) Unit: fuel (MT), energy

(MW)

Yes Existing

(kw)

Proposed

(kw)

Total

(kw)

37.5 89.5 127

2.7 Any other natural resources (use appropriate

standard units)

No

Not envisaged

3. Use, storage, transport, handling or production of substances or materials, which

could be harmful to human health or the environment or raise concerns about actual

or perceived risks to human health.

S. No.


Yes/No


approximate

quantities/rates, wherever

possible) with source of

information data

3.1 Use of substances or materials, which are hazardous

(as per MSIHC rules) to human health or the

environment (flora, fauna, and water supplies)

No Not Applicable

3.2 Changes in occurrence of disease or affect disease

vectors (e.g. insect or water borne diseases)

No Not Applicable

3.3 Affect the welfare of people e.g. by changing living

conditions?

No Not Applicable

3.4 Vulnerable groups of people who could be affected by

the project e.g. hospital patients, children, the elderly

etc.,

No Not Applicable

3.5 Any other causes

No Not Applicable

4. Production of solid wastes during construction or operation or decommissioning (MT/month)

S.No.


Yes/No


approximate



information data

4.1 Spoil, overburden or mine wastes No Not Applicable

As no mining work is

investigated







(Form-1)


4.2 Municipal waste (domestic and or commercial

wastes)

Yes Construction waste will be

reused within the site for

levelling and road

formation. Steel, wood and

other waste will be

disposed off to vendors.

Domestic solid waste

generation will be

minimum and the same

will be collected and will

be disposed off to nearby

by BBMP waste collection

center.

During Operational Phase,

sludge from the process

will be collected and

segregated as organic and

chemical sludge. Organic

sludge will be used as

manure and Inorganic /

chemical sludge will be

disposed to TSDF.

4.3 Hazardous wastes (as per Hazardous Waste

Management Rules)

Yes Used oil from DG sets and

oil containing cotton waste,

any chemical contaminated

containers, linens etc., will

be collected, stored and

disposed off to KSPCB

authorized recyclers/

preprocessors

4.4 Other industrial process wastes

No Not Applicable

4.5 Surplus product

No Not Applicable

4.6 Sewage sludge or other sludge from effluent

treatment

Yes During Operational Phase,

sludge from the process

will be collected and

segregated as organic and

chemical sludge. Organic

sludge will be used as

manure and Inorganic /







(Form-1)


chemical sludge will be

disposed to CHWTSDFs.

4.7 Construction or demolition wastes Yes Small quantity of

construction waste will be

expected during

construction phase and the

same will be used for

internal roads construction

and filling work.

4.8 Redundant machinery or equipment No Not Applicable

4.9 Contaminated soils or other materials No Not Applicable

4.10 Agricultural wastes No Not Applicable

4.11 Other solid wastes

No Not Applicable

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

S. No.


Yes/No


approximate



information data

5.1 Emissions from combustion of fossil fuels from

stationary or mobile sources

No Not Applicable

5.2 Emissions from production processes No Not Applicable

5.3 Emissions from materials handling including

storage or transport

Yes Increase in Particulate

Matters levels during

construction phase.

However the impact will

be insignificant of short-

term duration.

5.4 Emissions from construction activities including

plant and equipment

Yes Marginal increase in

Particulate Matters levels

during construction phase.







(Form-1)


5.5 Dust or odours from handling of materials

including construction materials, sewage and

waste

No Not Applicable

5.6 Emissions from incineration of waste No Not Applicable

5.7 Emissions from burning of waste in open air (e.g.

slash materials, construction debris)

No Not Applicable

5.8 Emissions from any other sources No Not Applicable

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

S.No.


Yes/No Details thereof (with

approximate



information data with

source of information

data

6.1 From operation of equipment e.g. engines,

ventilation plant, crushers

Yes Construction phase: Noise will be generated by

machinery used for

construction, viz.

excavators, dumpers, earth

compactor, concrete mixer,

bar cutting machine.

Operation phase: Noise

will be generated due to

operation of various

pumps, mixers, blowers

and other moving and

rotatory items etc.

6.2 From industrial or similar processes

No Not Applicable

6.3 From construction or demolition Yes Construction phase: Noise will be generated by

machinery used for

construction, viz.

excavators, dumpers, earth

compactor, concrete mixer,

bar cutting machine.







(Form-1)


6.4 From blasting or piling No Not envisaged

6.5 From construction or operational traffic

Yes Due to transport of

construction materials by

trucks, some noise will be

generated.

There will be no increase

in traffic during operation

phase and hence no

increase in noise level is

expected.

6.6 From lighting or cooling systems No Not envisaged

6.7 From any other sources No Not envisaged

7. Risks of contamination of land or water from releases of pollutants into the ground

or into sewers, surface waters, groundwater, coastal waters or the sea:

S. No.


Yes/No


approximate



information data

7.1 From handling, storage, use or spillage of hazardous

materials

Yes Secondary containment

will be provided. Any such

spillage will be within the

CETP premises and will be

collected, treated in CETP.

7.2 From discharge of sewage or other effluents to water

or the land (expected mode and place of

discharge)

Yes The effluent will be treated

in plant. Treated effluent

will be used in non

portable use.

7.3 By deposition of pollutants emitted to air into the

land or into water

Yes Flue gas from DG sets will

be the main source of air

pollution. The same will be

mitigated by having

regular maintenance of DG

sets and suitable chimney

height will be provided.

7.4 From any other sources No Not envisaged

7.5 Is there a risk of long term build up of pollutants in

the environment from these sources?

No Not envisaged







(Form-1)


8. Risk of accidents during construction or operation of the Project, which could affect

human health or the environment

S. No.


Yes/No


approximate



information data

8.1 From explosions, spillages, fires etc from storage,

handling, use or production of hazardous

substances

No Not Applicable

Proper Personal Protective

Equipments will be

provided. Other Safety

measures shall also be

implemented.

8.2 From any other causes

No Not Applicable

8.3 Could the project be affected by natural disasters

causing environmental damage (e.g floods,

earthquakes, landslides, cloudburst etc)?

No Not Applicable

9. Factors which should be considered (such as consequential development) which could

lead to environmental effects or the potential for cumulative impacts with other

existing or planned activities in the locality

S. No.


Yes/No


approximate



information data

9.1 Lead to development of supporting.

facilities, ancillary development or development

stimulated by the project which could have

impact on the environment e.g.:

• Supporting infrastructure (roads, power supply,

waste or waste water treatment, etc.)

• housing development

• extractive industries

• supply industries

• other

No Not Applicable

Management is always

ensuring to participate in

the social developmental

activities. If recommended,

management will also

implement the activities for

development of social

status of the area

9.2 Lead to after-use of the site, which could have an No Not Applicable







(Form-1)


impact on the environment

9.3 Set a precedent for later developments No Not Applicable

9.4 Have cumulative effects due to proximity to other

existing or planned projects with similar effects

No There will no impact on

existing or planned

projects in close proximity.

(III) Environmental Sensitivity

S. No.

Areas

Name/

Identity

Aerial distance (within 15

km.)

Proposed project location

boundary

1 Areas protected under international conventions,

national or local legislation for their ecological,

landscape, cultural or other related value

No Not Applicable

2 Areas which are important or sensitive for

ecological reasons - Wetlands, watercourses or

other water bodies, coastal zone, biospheres,

mountains, forests

No Not in 5 Km radius area

from Project Site

3 Areas used by protected, important or sensitive

species of flora or fauna for breeding, nesting,

foraging, resting, over wintering, migration

No Not Applicable

4 Inland, coastal, marine or underground waters No Not Applicable

5 State, National boundaries No Not Applicable

6 Routes or facilities used by the public for access

to recreation or other tourist, pilgrim areas

No Not Applicable

7 Defense installations

No Not Applicable

8 Densely populated or built-up area Yes Kumbalgodu Village

9 Areas occupied by sensitive man-made land uses

(hospitals, schools, places of worship, community

facilities)

No Not Applicable

Proposed expansion project

is located in identified

Industrial area of KIADB.

10 Areas containing important, high quality or scarce

resources

(ground water resources, surface resources,

forestry, agriculture, fisheries, tourism, minerals)

No Not in 5 Km radius area

from Project Site







(Form-1)


11 Areas already subjected to pollution or

environmental damage. (those where existing legal

environmental standards are exceeded)

No Not Applicable

12 Areas susceptible to natural hazard which could

cause the project to present environmental

problems

(earthquakes, subsidence, landslides, erosion,

flooding or extreme or adverse climatic

conditions)

No Vrishabawati River is

crossing in SE & E

direction at the distance of

Approx. 2.0 Km







(Form-1)








(Form-1)


Annexure-I: Location Map







(Form-1)


Annexure-II: Google Imagery







(Form-1)


Annexure-IIIA: Plat Layout







(Form-1)


Annexure-IIIB: Flow chart of Proposed Treatment Scheme







(Form-1)


Annexure-IV: Proposed Term of Reference (ToR)

1. Executive Summary of the Project-given a prima fecie idea of the objectives of the proposal,

use of resources, justification, etc. In addition, it should be provide a compilation of the EIA

report, EMP and post project monitoring plan in brief.

Project description

2 Details of the industries for which CETP facility is proposed including raw material used and

products manufactured.

3. Expected quantity of wastewater from each industry and justification for selecting the

proposed capacity of the treatment plant/module.

4. Characteristics of effluent and proposed segregation of stream, if any, from individual

member industries.

5. Details of mode of effluent collection system either by tankers and/or pipeline, etc., or

proposed trouble-shooting mechanism.

6. Monitoring protocol in case of collection of effluent through pipeline and/or tankers.

7. Details on physical, chemical and biological characteristics of the combined effluent and its

concentrations and the basis for the same.

8. Details of equalization tank at least 24 hrs; and guard ponds for holding treated waste water of

continuous monitoring facilities, if any.

9. Details of proposed treatment schemes supported by the treatability studies including source

separation of streams for specific mode of collection and treatment either at individual

industry or at CETP (based on economic and operational ease considerations.)

10. Built-in flexibility provisions to deal with quantitative and qualitative fluctuations.

11. Organizational setup for collection of pretreated effluents, treatment and disposal of the

treated effluents etc. and deployment of qualifies/skilled man power.

12. Details of O & M for maximum utilization of the designed capacity of the plant.

13. Proposed monitoring protocol for stage-wise quality control w.r.t. various characteristic and

maintenance schedules followed for all rotating equipment including lubricating, oil fill,

operation chemicals and laboratory chemicals.

14. For any sensitive environmental parameters such as heavy metals, fluorides, etc., details on

improved material of construction of tanks and other equipments such as corrosion resistance,

allowance etc.

15. Details of power consumptions and stand-by arrangements like diesel generator (DG) sets,

dual fuel (gas and oil) for uninterrupted operation of treatment plant.

16. Protocol and mechanism to accept the effluent by tankers only during day time, including the

adequacy of the receiving/holding tanks etc.

17. Impact of the project on local infrastructure of the study area such as road network etc. If the

study area requires any additional infrastructure, details of the agency responsible for the

same should be included along with the time frame. Details of the permission from the

competent Authority for conveyor belt crossing the village road.







(Form-1)


18. If the ultimate disposal in through a marine outfall then preliminary design of the outfall with

estimated initial dilution.

19. Details of laboratory, workshop, database, library, waste exchange centers etc., in CETP.

20. Details on equity by the members industries/ nonrefundable membership fee to ensure

continuity of membership and financial model, etc.

21. Any litigation pending against the project and/or any direction/ order passed by any Court of

Law against the project, if so, details thereof.

Description of the Environment

22. The study area shall be up to a distance of 5 km from boundary of the proposed site and all

along the collection network/route map of tanker movement, treated wastewater carrying

pipe-line and the receiving environment and the point of disposal.

23. All the coordinates of the project site may be demarcated on the Toposheet (1:50000 scale)

24. Land use of the study area should include data about the residential/ institutional/ nearest

village/township/locality/ housing society etc., based on the satellite imagery.

25. Baseline data on the study area w.r.t different components of environment, viz. air, noise,

water, land, and biological and socioeconomic collected as per guidance given in the manual.

26. Site-specific meteorological data of one season.

27. Ambient Air Quality (AAQ) data (except monsoon) to be given along with the dates of

monitoring. The parameters to be covered shall include suspended particulate matter (SPM)

Respirable suspended particulate mapper (RSPM), SO2, NOx, and VOCs. The location of the

monitoring stations should be decided in such way that the factors like pre-dominant

downwind direction, population zone and sensitive receptors including reserved forests, if any

are considered. There should be at least one monitoring station in upwind direction and one

downwind direction at about 500 m.

28. Assessment of receiving water bodies/land and groundwater for all the relevant

environmental parameters.

29. Noise monitoring of all four sides of the project site.

30. Monitoring of odour emissions from the project site.

31. Details of flora and fauna. In case of any scheduled fauna, conservation plan should be

provided.

32. If any incompatible land-use attributes fall within 5 km radius of the project boundary,

proponent shall describe the sensitivity (distance, area and significance) and propose the

additional points based on significance for review and acceptance by EAC/SEAC.

Incompatible land-use attributes includes:

- Public water supply areas from rivers/surface water bodies, from ground water

- Scenic areas/tourism areas/hill resorts

- Religious place, pilgrim centers that attract over 10 lakhs pilgrims a year

- Protected Tribal settlements (Notified tribal area where industrial activity is not permitted);

CRZ

- Monuments of national significance, world heritage site

- Cyclone, Tsunami prone area (based on last 25 years)

- Airport area







(Form-1)


- Any other feature as specified by State or Local government and other features as locally

applicable, including prime agriculture lands, pastures, migratory corridors etc.

33. If ecologically sensitive attributes fall within a 5 km radius of the project boundary,

proponent shall describe the sensitivity (distance, area and significance) and propose the

additional points based on significance for review and acceptance by the EAC/SEAC.

Ecological sensitive attributes include:

- National Park

- Wild life Sanctuaries Game Reserve

- Tiger Reserve/ elephant reserve/turtle nesting ground

- Breeding ground

- Core zone of Biosphere reserve

- Habitat of Migratory bird

- Mangrove area

- Areas with threatened (rare, vulnerable, endangered) flora/fauna

- Protected corals

- Wetlands

- Zoological gardens

- Gene Banks

- Reserved Forests

- Protected forests

- Any other closed/protected area under the Wild Life (Protection) Act, 1972, any other area

locally applicable

34. If the location falls in a valley, studies on specific issues connected to the natural resources

management.

35. Identification of CRZ area: A CRZ map duly authenticated by one of the authorized agencies

demarcating LTL, HTL, CRZ area, location of the project and associated facilities w.r.t. CRZ,

coastal features such as mangroves, if any. The route of the pipeline, etc., passing through

CRZ, if any should also be demarcated. The recommendations of the State Coastal

Management Authority for the activities to be taken up in the CEZ.

36. Provide the CRZ map in 1:10000 scales in general cases and 1.5000 Scale for specific

observations.

37. Environmental parameters- Temperature, sea level, Pressure, wind speed, mean relative

humidity, visibility, salinity, density, rainfall, fog, frequency and intensity of cyclones,

sediment transport, seismic characteristics, fresh water influx.

38. Details of marine biological parameters, microbiological population, pathogenic bacteria,

plankton distribution, fish spawning grounds in the adjoining waters, commercial fisheries

potential, vegetation including inter tidal, flora and fauna in the marine, benthal quality

assessment for biological species and heavy metals and estuarine environment.

Anticipated environmental impacts and mitigation measures

39. Details in case, if the effluent conveyance system used pipelines, details regarding minimum

(one day) storage tank with mixing facility to keep it in aerobic conditions at source industry

and mechanism to ensure compliance with prescribed standards at this storage tanks.







(Form-1)


40. Anticipated environmental impacts that require specific studies for significance as given in

impact matrix (manual may be referred). Tools as given in the manual may be used for the

assessment of environmental impacts.

41. Details regarding soil and groundwater impacts and regular monitoring protocols suggested

for ensuring no significant impacts, besides preventive measures.

42. Impact on the disposal mode-specific receiving environment.

43. Impacts due to lying of pipe lines for effluent collection and for the disposal of the treated

wastewaters.

44. Bathymetric studies need to be conducted and models shall be applied to predict the

dispersion pattern to determine the length of the outfall, if disposal in through a marine

outfall.

45. Capital quantity of dredging material, disposal and its impacts on aquatic life.

46. Details on fisheries study which are conducted w.r.t. benthos and marine organic materials

and coastal fisheries.

47. Availability of the land for proposed treatment for ultimate capacity and to accommodates

required green belt development.

48. Details of storm water collection network and utilization plan etc.

49. Detailed plan of treated waste water disposal/ reuse/ utilization/ management.

50. Proposed measures for occupational safety and health of the workers.

51. Generic measures that could be considered for the mitigation of impacts as given in this

manual may be referred.

52. Details on green cover giving details of species, width of plantation, planning schedule, etc.

53. Details regarding infrastructure facilities such as sanitation, fuel restroom, etc., to be provided

to the labors force during construction as well as to the casual workers including trucks

drivers during the operations.

Analysis of Alternative resources and technologies

54. Comparison of alternative sites considered and the reasons for selecting the proposed site.

55. Drainage area and alternatives, if any due to the projects.

56 Details on improved technologies

Environmental Monitoring program

57. The name of laboratory recognized by the MoEF/CPCB/NABL, etc. through which the

monitoring/analysis shall be carried out.

58. Appropriate monitoring network has to be designed and proposed for regulatory compliance

and to assess the residual impacts, if any.

Additional Studies

59. The project proponent should undertake risk assessment, covering plant operations and

collection network, disposal network and tankers movement. Details of the proposed

safeguard measures including measures for fire hazards.

60. Points identified in public hearing (if applicable) and commitment of the project proponent to

the same. Detailed action plan addressing the issues raised, and the details of necessary







(Form-1)


allocation of funds shall be provided.

Environmental Management Plan

61. EMP devised to mitigate the adverse impacts of the projects should be provided along with

item-wise cost of its implementation.

62. Proposed post-project monitoring program to ensure compliance to the approved management

plan including administrative and technical organizational structure.







(Form-1)


ENVIRONMENTAL MANAGEMENT PLAN A. OBJECTIVES OF ENVIRONMENTAL MANAGEMENT PLAN

The main objective in formulating the environmental management plan is:

• To minimize the air emission, noise and hazardous waste with appropriate technology

• To comply with all the regulations stipulated by MoEFCC/ Central/ State Pollution Control

Boards related to liquid effluents discharge and air emission as per Air & Water Pollution

control Acts and laws

• To handle hazardous waste as per Hazardous Waste (Management, Handling and

Transboundary Movement) Rule, 2008

• To improve overall environmental status by implementing efficient environmental

management system

• To establish green belt around the project area to reduce impact of pollution and also to

improve the aesthetic value of the area

• To provide good quality of occupational hygiene in working condition to employees to improve

the working efficiency and occupational health and safety

• To conduct the skill- up-gradation training programs

• Conduct mock drills and training on-site and off-site emergencies

• To allocate the required funds for the effective environmental management

• Continuous development and search for innovative technologies for better environment

B. ENVIRONMENTAL MANAGEMENT CELL (IMC)

As a part of the existing environment management system, Pai & Pai Chemicals (I) Pvt. Ltd.

has proposed to take care of the Environment, Health & Safety of the workers and

environment. The EHS cell keeps a close watch on the performance of the pollution control

equipment, emissions from the sources and the quality of surrounding environment in

accordance with the monitoring program.

The EMC will also monitors the general and preventive maintenance of pollution control

system / equipment undertaken by the maintenance department to achieve optimum

efficiency of the control equipments and to maintain the quality environment. The cell will







(Form-1)


also be responsible for maintaining the records of data, documents and information in line

with the legislative requirement and will regularly furnish the same to the concern statutory

authorities. The setup of the Environmental Health & Safety Management Cell for proposed

project shall be the same as that of existing unit and as presented below.

Environmental Management Cell

C. RESPONSIBILITY ENVIRONMENTAL MANAGEMENT CELL

The EMC has the responsibility to supervise or undertake the monitoring of various

environmental parameters by periodical monitoring and analysis of effluent, air, water

and noise quality to abate the pollution and also to ensure that whatever control or

preventive measures are implemented are working as per the requirement. It will also

monitor the growth of the green belt in and around the plant so that required measures

can be recommended in time.

The actual operation and maintenance of pollution control equipments shall be the

responsibility of respective department head or a Plant in charge. The Safety, health and

environment shall also be responsible to look after preparation of environment statement

report, carrying out environment audit, preparation of Water Cess Return and consent

application etc. under various Acts and Rules applicable to the CETP. The provision of The

water (Prevention and Control of Pollution) Act, 1974, The Air (Prevention and Control of







(Form-1)


Pollution) Act, 1981, Hazardous Waste (Management, Handling and Trans-boundary

Movement) Rules, 2010 and the umbrella act The Environment Protection Act, 1986 shall

be strictly followed.

D. AIR POLLUTION CONTROL

• Stack with adequate height will be provided with DG Set. It will be ensured that the emission of

PM, SO2, NOX and CO shall be confirmed within the norms prescribed by CPCB

• All necessary safety measures shall be implemented. All other action plans as well as clean-up

procedures for combating emergency situations like leakage shall be in-place

• Necessary records shall be maintained for work place monitoring done on regular basis.

Regular review and necessary proceedings shall be ensured by proponent for timely correction

& improvement in the safety system of the unit

• All storage, handling & transfer shall be done with properly designed facilities

• Based on the sludge type appropriate storage Shed shall be provided with leak proof walls and

concrete

• Regular water sprinkling shall be carried out in and around the plant site

• Thick green belt shall developed to control the air pollution

E. WATER POLLUTION CONTROL

A full-fledged primary physico-chemical treatment, secondary biological treatment followed by

tertiary treatment is proposed. The following steps would be taken to prevent and reduce the water

pollution in the area:

• To measure the quantity of inlet and outlet effluent appropriate size flow meter will be

installed and will be periodically monitored

• Adequate quantity of land has been air marked for the development of Green belt around the

facility to reduce the emission beyond the plant boundary

• Treated water will be fit for Non-potable domestic uses

• Laboratory with all required analytical instruments like pH meter, analytical balance,

Colorimeter etc. are proposed for routine analysis of various parameters to ensure the

suitability and adequacy of treatment. The wastewater parameters including heavy metals, pH,

BOD, COD, TSS, TDS, DO etc. shall be analyzed and record maintained







(Form-1)


• All these data shall be compared with the standard parameters set for CETP by KSPCB

• All the chemicals will be stored and handled safely based on the requirement of MSDS

• Preventive maintenance program will be developed and implemented

• If required, inlet and out let shall be provided with on line monitoring facility for important

parameters or as suggested by the KSPCB

• Plant shall be operated on SCADA system

Disposal System

Treated water fit for re-use for non potable uses viz; Gardening, Flushing Toilets, and Vehicle

washing or any other non-potable industrial uses/to meet disposal standards for natural Nala.

And the sludge disposed as manure in gardening and agricultural use.

F. SOLID WASTE MANAGEMENT

During construction phase, major component of the solid waste can be the overburden of the area

which will be removed during clearing of the land. The over burden will be stored at the suitable place

so that it can be used for Green Belt Development. Other waste such as metal, nonmetal plastic and

other material will be stored and send to the authorized waste management unit or to the recyclers.

During operation, the major part of the waste will be the bio-sludge which is need to dewatered and

stored scientifically as mentioned above and disposed off suitably at disposal facility. The record of

sludge generation and its disposal shall be maintained and will be available for audits if required.

Apart from this, there will be generation of biological sludge from Sludge Digester will be used as

manure for farming purpose. Chemical Sludge shall be disposed to Authorized Hazardous Waste

Management Facility.

G. GREEN BELT DEVELOPMENT

Tree plantation is one of the most effective remedial measures to control the Air pollution and

noise pollution. It also adds into the aesthetic look of the site and improves the climatology of

the area as well as sustains and supports the biosphere. It is an established fact that trees and

vegetation acts as a vast natural sink for the gaseous as well as particulate air pollutants due

to enormous surface area of leaves. It also helps to attenuate the ambient noise level.

Plantation around the pollution sources control the air pollution by filtering the air







(Form-1)


particulate and interacting with gaseous pollutant before it reaches to the ground. Tree

plantation also acts as buffer and absorber against accidental release of pollutant. More than

33% of total area is proposed for Green Belt Development. While selecting the type and

species of the Trees emphasis shall be given to select the local species so that growth shall be

proper.

The selection of the plant species suitable for plantation at CETP will be governed by

guiding factors as mentioned below:

• The tree should be tolerant to air pollutants present in the area

• The tree should be able to grow and succeed on soil of the area, shall be evergreen, inhabitant,

having minimum of leaf falls. Local species shall be given preference to have seasonal growth and

greenery

• The tree should be tall in peripheral curtain plantation and with large canopy in primary and

secondary level

• The tree should be fast growing and indigenous and should be maintain ecological and hydro

geological balance of the region

• It is also recommended to plant few trees, which are sensitive to air pollution so that in case of air

pollution beyond limit, it will act as an indicator of air pollution and timely control measures need

to be taken

• It is also recommended to carry out extensive plantation within premises where ever space is

available

H. ODOR MANAGEMENT PLAN

Following controlling measures shall be implemented to avoid the odor problem: • All the aspects of odor control have been adopted during designing of the treatment plant

• Aerobic condition will be maintained

• Minimum turbulence in effluent flow

• Avoiding the solid inventory and sludge backlog

• Continuous disposal of sludge

• Proper operating condition will be maintained







(Form-1)


• To ensure the proper housekeeping

• Green Belt will be developed in and around the plant area

I. SAFETY PROVISION IN THE PROPOSED EXPANSION PROJECT

Building & Work Spaces:

• Adequate space will be provided for equipment repair and removal

• Equipment maintenance slope will be set up with appropriate safety provisions for

hazards associated with maintenance activities

• Laboratory with adequate entry & exit gate

• Provision for safe collection of samples will be provided

• Lightning protection will be provided

Electrical:

• Medium and high voltage cables will be completely enclosed in either conduit or covered

trays

• Electrical equipment will be grounded adequately

• Wiring will be properly insulated, grounded, and non exposed

• Emergency shutoff switch, clearly labeled, at all machinery units will be provided

• DG set will be provided as stand by source of power to keep critical systems operational

• Maintenance tools with insulated handles will be provided for nonconductive cases

Fire:

• Fire hydrants and fire alarms will be provided

• Fire extinguishers will be provided

• Laboratory wall surfaces, ceilings, and furniture will be made of nonflammable or fire

resistant materials

First Aid:

• First aid Kits will be provided

Illumination:

• Adequate exterior and interior lighting throughout the plant will be provided

• Emergency lighting (battery operated lights) will be provided







(Form-1)


Laboratory:

• Durable and nonslip floor materials will be used

• Ventilation with adequate make up air will be provided

Personal Protective and Safety equipment:

• Safety shoes, chemical aprons, work cloths, hard hats and rubber boots will be provided

• Safety equipment will be located for easy access in an emergency

• Hard hats and ear plugs will be provided for visitors

Piping & Valves:

• The valves will be accessible and easily operated

• Head clearance will be provided

• Piping will be designed in such a way that will not block or restrict access for routine

operation or maintenance

Walkway, Ladders and Stairways:

• Nonslip stair treads on landings and stairs will be provided

• Stair risers of equal height and proper slope will be provided

• Handrails of type and cross section will be provided such that they can be fully gripped

with fingers and thumb

• Rest landings on stairways will be provided

J. COST OF EMP

Total cost of Environmental Management Plan is 85 Lakhs. Recurring cost of the same 38

Lakhs.

S. No. Particulates Capital cost

(In Lakhs)

Recurring

Cost

(In Lakhs)

1 Air Pollution Control 2.0 0.50

2 Laboratory 18.0 5.0

3 Noise Pollution Control 1.0 .20

4 Environment monitoring and

Management

- 6.0

5 Occupational Health 3.0 0.5







(Form-1)


6 Green Belt 16.0 3.5

7 Solid waste management 18.0 32.0

Total 58 47.7

M/s. Pai & Pai Chemicals (I) Pvt....

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