M/s. JESONS INDUSTRIES LIMITED – (Unit -...

APPLICATION FOR ENVIRONMENTAL CLEARANCE

FORM 1, PRE-FEASIBILITY REPORT & ANNEXURE

For

Capacity expansion project for manufacturing of (ConstructionEmulsions, Synthetic Acrylic Polymer Emulsions, Industrial

Synthetic Adhesives, Glue & Adhesives)At

Survey No. 377/1/7, Zari Cause way Road, Behind stone Quarry ,Kachigam village,

Daman – U .T – 396210, INDIA

By

M/s. JESONS INDUSTRIES LIMITED – (Unit - I)

904, Peninsula Tower 1, Ganapatrao Kadam Marg, Lower Parel (W),Mumbai - 400013

Prepared by:

(NABET Accredited vide Certificate No. NABET/EIA/1618/SA0015 &MoEF Recognized Lab vide F. No. Q-15018/29/2012-CPW)

HUBERT ENVIRO CARE SYSTEMS (P) LTD, CHENNAISEPTEMBER, 2017

FORM I

I. Basic Information

S.No Item Details

1. Name of the Project Capacity Expansion Project For Manufacturing of(Construction Emulsions, Synthetic Acrylic PolymerEmulsions, Industrial Synthetic Adhesives, Glue &Adhesives)

2. S. No. in the Schedule 5(f) Category A As per Notification, 2006

3. Proposed Capacity/ area/length/tonnage to behandled/command area/leasearea/number of wells to bedrilled.

Existing production capacity: 750 MT/Month

Total Proposed Production Capacity: 2555 MT/Month.

Total land area is 2927.08 Sq.m (0.29 Ha)

4. New/Expansion/Modernization Expansion

5. Existing capacity/ Proposed

Expansion /Area etc.,

Existing production capacity: 750 MT/Month

Total Proposed Production Capacity: 2555 MT/Month.

Total land area is 2927.08 Sq.m (0.29 Ha)

6. Category of Project i.e. ‘A’ or

‘B’

A

7. Does it attract the general

condition? If yes please specify.

Yes

Daman – Gujarat Inter-State boundaries at a distance of

0.62 km towards South

8. Does it attract the specific

condition? If yes please specify.

Yes,

Under U.T. Administration of Daman & Diu Town &

country Planning Departmant Daman, The project is

Kachigam village are falls within Industrial Zone – I as

per the revised regional plan of Daman District 2005 -

2021

9. Location

Plot/survey/khasra No. Survey No. 377/1/7, Zari Cause Way Road, BehindStone, Quarry, Kachigam, Nani Daman, Daman – U.T -

S.No Item Details

396210, INDIA

Village Kachigam

Tehsil Daman and Diu

District Daman and Diu

State Daman and Diu

10. Nearest Railway station/Airport

along with the distance in Kms.

Vapi - 2.6 kmDaman Coast Guard, 7.1 km

11. Nearest town, city, District Head

quarters along with distance in

kms.

Vapi , 1 km

12. Village Panchayats, Zilla

Parishad, Municipal Corporation,

Local Body (complete postal

addresses with phone nos. to be

given)

Survey No. 377/1/7, Zari Cause Way Road, BehindStone, Quarry, Kachigam, Nani Daman, Daman – U.T -396210, INDIA

13. Name of the applicant Mr Chandrakant Patil

14. Registered Address Jesons Industries Limited, 904, Peninsula Tower 1,Ganpatra Kadam Marg, Lower Parel(W), Mumbai-400013

15. Address for Correspondence

Name MR CHANDRAKANT M PATIL

Designation

(Owner/Partner/CEO)

General manager (Works)

Address Survey No. 377/1/7, Zari Cause Way Road, BehindStone, Quarry, Kachigam, Nani Daman, Daman – U.T -396210, INDIA

Pin Code 396210

E – mail [email protected]

Telephone No. Mob: 9998050457Lane: 022-66515253

S.No Item Details

16. Details of Alternative sites

examined, if any. Location of

these sites should be shown on a

topo sheet.

No

17. Interlinked Projects No

18. Whether separate application of

interlinked project has been

submitted.

No

19. If yes, date of submission No

20. If no, reason No

21. Whether the proposal involves

approval/clearance under: if yes,

details of the same and their

status to be given.

(a) The Forest Conservation

Act, 1980?

(b) The Wildlife Protection

Act, 1972?

(c) The C.R.Z notification,

1991?

No

22 Whether there is any Government

Order/Policy relevant/relating to

the site?

No

23. Forest Land involved (hectares) No

24. Whether there is any litigationpending against the projectand/or land in which the projectis propose to be set up?

(a) Name of the Court(b) Case No.(c) Orders/directions of the

No

S.No Item Details

court, if any and its relevancewith the proposed no project.

25 Project cost (Lakhs) 400

II. ActivityConstruction, operation or decommissioning of the Project involving actions, which will causephysical changes in the locality (topography, land use, changes in water bodies, etc.)

S.No.Information/Checklist

confirmationYes/No

Details thereof (with approximatequantities /rates, wherever possible) with

source of information data1.1 Permanent or temporary change in

land use, land cover or topographyincluding increase in intensity of landuse (with respect to local and useplan)

No Not applicable. Since, the proposedexpansion project to be carried out atExisting site located in industrial zone of UTof Daman & Diu.

1.2 Clearance of existing land, vegetationand buildings?

No Not applicable

1.3 Creation of new land uses? No Not applicable1.4 Pre-construction investigations e.g.

bore houses, soil testing?No None

1.5 Construction works? Yes The existing Built up area will be utilizedafter necessary modifications. ETP will beupgraded.

1.6 Demolition works? No Not applicable1.7 Temporary sites used for construction

works or Housing of constructionworkers?

No Not applicable

1.8 Above ground buildings, structuresor earthworks including linearstructures, cut and fill or excavations

Yes The existing Built up area is will be utilizedafter necessary modifications. ETP will beupgraded.

1.9 Underground works including miningor tunneling?

No Not applicable

1.10 Reclamation works? No Not applicable1.11 Dredging? No Not applicable

1.12 Offshore structures? No Not applicable

1.13 Production and manufacturingprocesses?

Yes Please refer Project Pre-Feasibility report.Chapter-3 section 3.4.1

1.14 Facilities for storage of goods ormaterials?

Yes Please refer Pre-Feasibility Report Chapter-3, Table 3.2

1.15 Facilities for treatment or disposal ofsolid waste or liquid effluents?

Yes Please refer Pre-Feasibility Report Chapter-3, Section 3.7.3

1.16 Facilities for long term housing ofoperational workers?

No As, Local people are/will be employed asworkers.


confirmationYes/No

Details thereof (with approximatequantities /rates, wherever possible) with

source of information data1.17 New road, rail or sea traffic during

construction or operation?No Not applicable

1.18 New road, rail, air waterborne orother transport infrastructureincluding new or altered routes andstations, ports, airports etc?

No Not Applicable. Since good roadinfrastructure of Industrial Zone is alreadyavailable.

1.19 Closure or diversion of existingtransport routes or infrastructureleading to changes in trafficmovements?

No Not applicable

1.20 New or diverted transmission lines orpipelines?

No Not applicable

1.21 Impoundment, damming, culverting,realignment or other changes to thehydrology of watercourses oraquifers?

No Not applicable

1.22 Stream crossings? No Not applicable1.23 Abstraction or transfers of water

form ground or surface waters?Yes Water requirement is/will be fulfilled from

tanker water supply.

1.24 Changes in water bodies or the landsurface affecting drainage or run-off?

No Not applicable

1.25 Transport of personnel or materialsfor construction, operation ordecommissioning?

No We shall hire personnel from local/nearbyarea. The sources of raw materials andmachinery for operation will vary based onmarket driven forces which will betransported via roads.

1.26 Long-term dismantling ordecommissioning or restorationworks?

No Not applicable

1.27 Ongoing activity duringdecommissioning which could havean impact on the environment?

No Not applicable

1.28 Influx of people to an area eithertemporarily or permanently?

No Not applicable

1.29 Introduction of alien species? No Not applicable1.30 Loss of native species or genetic

diversity?No Not applicable

1.31 Any other actions? No Not applicable

2. Use of Natural resources for construction or operation of the Project (such as land, water,materials or energy, especially any resources which are non-renewable or in short supply):

S.No. Information/checklistconfirmation

Yes/no

Details thereof (with approximatequantities /rates, wherever possible) withsource of information data

2.1 Land especially undeveloped oragricultural land (ha)

No Not Applicable Since the project to be carriedout in existing premises located at industrialzone of Daman (U.T.)

2.2 Water (expected source & competingusers) unit: KLD

Yes After Expansion fresh water requirement willbe 58.3 KL/D sourced from tanker watersupply

2.3 Minerals (MT) No Not Applicable.

2.4 Construction material – stone,aggregates, sand / soil (expected source– MT)

No Not Applicable

2.5 Forests and timber (source – MT) No Not Applicable.

2.6 Energy including electricity and fuels(source, competing users) Unit: fuel(MT), energy (MW)

Yes Please refer Project Pre-Feasibility Report –Chapter No. 3 –Table 3.5

2.7 Any other natural resources (useappropriate standard units)

No Not Applicable.

3.Use, storage, transport, handling or production of substances or materials, which could beharmful to human health or the environment or raise concerns about actual or perceived risks tohuman health.

S.No.Information/Checklistconfirmation

Yes/No

Details thereof (with approximatequantities/rates, wherever possible) withsource of information data

3.1 Use of substances or materials, whichare hazardous (as per MSIHC rules)to human health or the environment(flora, fauna, and water supplies)

Yes Please refer Project Pre-Feasibility Report.Chpt-3, Table No. 3.9

3.2 Changes in occurrence of disease oraffect disease vectors (e.g. insect orwater borne diseases)

No Not Applicable.

3.3 Affect the welfare of people e.g. bychanging living conditions?

No Not Applicable.

3.4 Vulnerable groups of people whocould be affected by the project e.g.hospital patients, children, the elderlyetc.,

No Not Applicable.

3.5 Any other causes No Not Applicable.

4. Production of solid wastes during construction or operation or decommissioning (MT/month)


Yes/No

Details thereof (with approximatequantities/rates, wherever possible) withsource of information data

4.1 Spoil, overburden or mine wastes No NA

4.2 Municipal waste (domestic and orcommercial wastes)

Yes Domestic wastewater is/will be disposedthrough septic tank/ soaks pit system.

4.3 Hazardous wastes (as perHazardous Waste ManagementRules)

Yes Please refer Project Pre-Feasibility Report.Chpt-3, Table no. 3.9

4.4 Other industrial process wastes Yes Same as above4.5 Surplus product No Not applicable

4.6 Sewage sludge or other sludgefrom effluent treatment

Yes Sewage sludge is/will be removed time totime.

4.7 Construction or demolition wastes No Not applicable

4.8 Redundant machinery orequipment

No Not applicable

4.9 Contaminated soils or othermaterials

No Not applicable

4.10 Agricultural wastes No Not applicable

4.11 Other solid wastes No Not applicable

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)


Yes/No

Details thereof (with approximatequantities/rates, wherever possible)with source of information data

5.1 Emissions from combustion offossil fuels from stationary ormobile sources

Yes Please refer Project Pre-FeasibilityReport. Chpt-3, Table No. 3.8

5.2 Emissions from productionprocesses

Yes Please refer Project Pre-FeasibilityReport. Chpt-3, 3.7.2.1

5.3 Emissions from materials handlingincluding storage or transport

Yes Please refer Project Pre-FeasibilityReport. Chpt-3, 3.5.1

5.4 Emissions from constructionactivities including plant andequipment

No Not Applicable.

5.5 Dust or odours from handling ofmaterials including constructionmaterials, sewage and waste

No Not Applicable.

5.6 Emissions from incineration ofwaste

No Not Applicable.

5.7 Emissions from burning of wastein open air (e.g. slash materials,construction debris)

No Not Applicable.

5.8 Emissions from any other sources No Not Applicable.

6. Generation of Noise and Vibration, and Emissions of Light and Heat:


confirmationYes/No

Details thereof (withapproximate quantities/rates,

wherever possible) with source ofinformation data

6.1 From operation of equipment e.g.engines, ventilation plant, crushers

Yes Please refer Project Pre-FeasibilityReport. Chapter 3, Section 3.7.6

6.2 From industrial or similar processes Yes Same as Above

6.3 From construction or demolition No Not Applicable.

6.4 From blasting or piling No Not Applicable.

6.5 From construction or operationaltraffic

No Not Applicable.

6.6 From lighting or cooling systems No Not Applicable.

6.7 From any other sources No Not Applicable.

7. Risks of contamination of land or water from releases of pollutants into the ground or intosewers, surface waters, groundwater, coastal waters or the sea:


confirmationYes/No

Details thereof (withapproximate quantities/rates,

wherever possible) with source ofinformation data

7.1 From handling, storage, use orspillage of hazardous materials

Yes The hazardous Materials (i.e.hazardous chemical and hazardouswastes) would be handled as perthe Guidelines prescribed byCentral Pollution Control Board(CPCB) and MoEF.

7.2 From discharge of sewage or othereffluents to water or the land(expected mode and place ofdischarge)

Yes Domestic wastewater is/will bedisposed of through soak pit/septictank.Industrial effluent will treated ineffluent treatment plant. Treatedwater from ETP Will further sendto evaporator for evaporation.Condensate water from evaporatorwill be reused & utilized forgardening and Cooling purpose

7.3 By deposition of pollutants emittedto air into the land or into water

Yes Please refer Project Pre-FeasibilityReport. Chpt-3, Table No. 3.8

7.4 From any other sources No Not Applicable.

7.5 Is there a risk of long term build upof pollutants in the environment fromthese sources?

No Not Applicable.

8. Risk of accidents during construction or operation of the Project, which could affecthuman health or the environment

S.No. Information/Checklist confirmation Yes/NoDetails thereof (with approximate

quantities/rates, wherever possible)with source of information data

8.1 From explosions, spillages, fires etcfrom storage, handling, use orproduction of hazardous substances

Yes Precautions would be taken toalleviate such risks, as detailed inProject Pre-feasibilityReport.Chapter3Section –3.7.5

8.2 From any other causes No Not Applicable.

8.3 Could the project be affected bynatural disasters causingenvironmental damage (e.g.floods,earthquakes, landslides, cloudburstetc)?

Yes However, the project is located inSeismic zone III, which is a moderatezone.

9. Factors which should be considered (such as consequential development) which couldlead to environmental effects or the potential for cumulative impacts with otherexisting or planned activities in the locality

S. No. Information/Checklist confirmation Yes/No

Details thereof (with approximatequantities/rates, wherever

possible) with source ofinformation data

9.1 Lead to development of supporting.Facilities, ancillary development ordevelopment stimulated by the projectwhich could have impact on theenvironment e.g.:

• Supporting infrastructure (roads,power supply, waste or waste watertreatment, etc.)• Housing development• Extractive industries• Supply industries• Other

No Site is located in Industrial zone ofDaman (U.T) having the entirerequired infrastructure.Local people are/will be employedfrom nearby area.

9.2 Lead to after-use of the site, whichcould have an impact on theenvironment

No Not Applicable.

9.3 Set a precedent for laterdevelopments

No Not Applicable.

9.4 Have cumulative effects due toproximity to other existing orplanned projects with similar effects

No Not Applicable.

Environmental Sensitivity

S.No.

AreasName/Identit

y

Aerial distance (within 15km.)proposed project location

boundary1 Areas protected under international

conventions, national or local legislationfor their ecological, landscape, cultural orother related value

No None

2 Areas which are important or sensitive forecological reasons - Wetlands,watercourses or other water bodies, coastalzone, biospheres, mountains, forests

Yes Patches of reserve forest within 15KmZari river at a distance of 0.49 kmtowards South

3 Areas used by protected, important orsensitive species of flora or fauna forbreeding, nesting, foraging, resting, overwintering, migration

No None

4 Inland, coastal, marine or undergroundwaters

No None

5 State, National boundaries Yes Daman – Gujarat Inter-State boundaries ata distance of 0.62 km towards South

6 Routes or facilities used by the public foraccess to recreation or other tourist,pilgrim areas

No Project site is located in industrial zone ofDaman union Territory.

7 Defence installations Yes Daman coast Guard 7.1 km

8 Densely populated or built-up area Yes Vapi town 1.0Km

9 Areas occupied by sensitive man-madeland uses (hospitals, schools, places ofworship, community facilities)

Yes Primary school, hospital & Collegeswithin 15Km

10 Areas containing important, high quality orscarce resources (ground water resources,surface resources, forestry, agriculture,fisheries, tourism, minerals)

Yes River Damanganga 1.1 Km

11 Areas already subjected to pollution orenvironmental damage. (those whereexisting legal environmental standards areexceeded)

Yes Vapi GIDC 3.5 km

12 Areas susceptible to natural hazard whichcould cause the project to presentenvironmental problems (earthquakes,subsidence, landslides, erosion, floodingor extreme or adverse climatic conditions)

Yes Seismic zone III

I. Proposed Terms of Reference.

Sr. No. Proposed Terms of Reference

1. A recent satellite imagery of the project area and its surroundings

2. Topoplan and lay out drawing of the project site.

3.Location of National Park/Wild life sanctuary/ Reserve Forest within 10 km

radius of the project.

4.

Present land use and cropping pattern based on satellite imagery for the study

area of 10 km radius. Location of National Park/Wild life sanctuary /Reserve

Forests within 10 km radius of the project.

5. Rain water Harvesting details

6. Process Description along with Process Flow Diagram and material balance.

7.Details of water consumption and source of water supply, waste water

generation, treatment and effluent disposal with water Balance.

8. Water Conservation measures proposed

9. Power requirement & power back up

10.Detailed solid & Hazardous waste generation, collection, segregation, its

recycling and reuse, treatment and disposal.

11. Fire fighting facilities

12.Total cost of the project along with total capital cost and recurring cost/annum

for environmental pollution control measures.

13.Site-specific micro-meteorological data for temperature, relative humidity,

hourly wind speed and direction and rainfall for one season at one location.

14.

Ambient air quality monitoring at 8 locations within 10 Km radius of study

area for PM10, PM2.5, SO2, NOx, CO, HC, VOC for one season (Non

Monsoon) taking into account the pre-dominant wind direction, population

zone and sensitive receptors.

15.Determination of atmospheric inversion level and assessment of ground level

concentration of pollutants. Air quality modelling for proposed project.

16.Assessment of ground level concentration of pollutants. Air qualitymodelling for proposed project.

Sr. No. Proposed Terms of Reference

17.Water monitoring including surface & ground water at 8 locations within 10

Km radius of study area for one season (Non Monsoon).

18.Soil sample analysis at 8 locations within the study area for one season (Non

Monsoon).

19.Noise Monitoring within 8 locations the study area for one season (Non

Monsoon)

20. Demography & socio-economics of the study area.

21.Ecological features (terristrial & Aquatic) of the study area for one season (Non

Monsson)

22.Assessment of impact on air, water, soil, solid /hazardous waste and noise

levels.

23.Air pollution control measures proposed for the effective control of gaseous

emissions within permissible limits.

24.Risk assessment including Hazard identification, Consequence Analysis, Risk

Assessment and preparation of Disaster Management Plan.

25.Details of proposed Occupational Health Surveillance program for the

employees and other labour

26.

Detailed Environment management Plan (EMP) with specific reference to

Energy conservation and natural resource conservation, details of air pollution

control system, water & wastewater management, monitoring frequency,

responsibility and time bound implementation plan for mitigation measure will

be provided.

APPLICATION FOR ENVIRONMENTAL CLEARANCE

PRE-FEASIBILITY REPORTFor

Capacity expansion project for manufacturing of(Construction Emulsions, Synthetic Acrylic PolymerEmulsions, Industrial Synthetic Adhesives, Glue &

Adhesives)At

Survey No. 377/1/7, Zari Cause way Road, Behind stone Quarry ,

Kachigam village,

Daman – U .T – 396210, INDIA

By

M/s. JESONS INDUSTRIES LIMITED – (Unit - I)904, Peninsula Tower 1, Ganapatrao Kadam Marg, Lower Parel

(W), Mumbai - 400013

Prepared by:

(NABET Accredited vide Certificate No. NABET/EIA/1618/SA0015 &MoEF Recognized Lab vide F. No. Q-15018/29/2012-CPW)

HUBERT ENVIRO CARE SYSTEMS (P) LTD, CHENNAI

SEPTEMBER, 2017

C-1

S. No.

CONTENTS

Particulars Page No.1 Executive Summary 1-3

2 Introduction Of The Project 4-62.1 Identification Of The Project and Project Proponent 42.1.1 Identification Of The Project 42.1.2 Project Proponent 52.2 Nature Of The Project 52.3 Need Of Project & Demand-Supply Gap 62.4 Export Possibility 62.5 Employment Generation Due To Project 6

3 Project Discription 7-253.1 Type & Location of Project 73.1.1 Type 73.1.2 Location 73.2 Details Of The Alternative Site 103.3 Size & Magnitude Of Operation 103.4 Project Description With Process Details 103.4.1 Process Details 113.4.1.1 Synthetic Adhesives (Existing) 113.4.1.1.1 Manufacturing Process 113.4.1.2 Textile Auxiliaries(Existing) 123.4.1.2.1 Manufacturing Process 123.4.1.3 Primary Ink (Existing) 133.4.1.3.1 Manufacturing Process 133.4.1.4 Acrylic Polymers 143.4.1.4.1 Manufacturing Process 143.4.1.5 Vinyl Polymers 153.4.1.5.1 Manufacturing Process 153.4.1.6 Glue & Adhesives 163.4.1.6.1 Manufacturing Process 163.5 Raw Material For Finished Product 173.5.1 Hazardous Chemical Storage & Handling 183.6 Resource Optimization Availability 193.6.1 Land &Building Requirement 193.6.2 Equipment 193.6.3 Power And Fuel Requirement 193.6.4 Water Requirement 203.6.5 Man-Power Requirement 203.7 Quantity Of Waste To Be Generated 213.7.1 Wastewater Generation & Management 213.7.2 Air Emission & Control 233.7.2.1 Process Emission 233.7.2.2 Utility Emission 233.7.2.3 Fugitive Emission 233.7.3 Hazardous/ Non-Hazardous Waste Management 243.7.4 Noise & Odour Control 243.7.5 Health & Safety Measures 253.7.6 Environmental Health &Safety Cell 25

C-2

3.7.7 Post Project Monitoring Plan 25

4 Site Analysis 26-304.1 Connectivity 264.2 Land Form, Land Use &Land Ownership 264.2.1 Land Form 264.2.2 Land Use Pattern 264.2.3 Land Ownership 264.3 Topography 264.4 Salient Features 274.5 Existing Infrastructure 274.6 Climate &Metrology 284.6.1 Temperature 294.6.2 Humidity 294.6.3 Cloud Cover 294.6.4 Rainfall 294.6.5 Wind Pattern 294.7 Social Infrastructure 294.7.1 Education Facilities 304.7.2 Medical Facilities 30

5 Planning Brief 31-325.1 Planning Concept 315.2 Population Projection 315.3 Area Statement 315.4 Assessment of Infrastructure Demand (Physical & Social) 315.5 Amenities/Facilities 325.5.1 Drinking Water Facilities 325.5.2 Power Supply Facilities 325.5.3 Communication & Banking Facilities 325.5.4 Transportation Facilities 325.5.5 Approach To Villages 32

6 Infrastructure 33-346.1 Industrial Area 336.2 Residential Area 336.3 Greenbelt 336.4 Social Infrastructure 336.5 Connectivity 336.6 Drinking Water Management 336.7 Sewerage System 336.8 Industrial Waste Management 346.9 Solid Waste Management 346.10 Power Requirement & Source of Supply 34

7 Rehabilitation & Resettlement (R&R) Plan 357.1 Policy to be Adopted 35

8 Project Schedule & Cost Estimates 368.1 Time Schedule of The Project 368.2 Estimated Project Cost 36

9 Analysis of Proposal 379.1 Financial & Social Benefits 37

C-3

LIST OF TABLE

Table No Topic Pg. No1.1 Project Summary 1-32.1 List of Product 52.2 Address of Directors 53.1 Area Statement 103.2 List of Raw Material 173.3 Storage, Handling & Transport of Hazardous Chemicals 183.4 List of Equipment 193.5 Details of Power & Fuel 203.6 Category Wise Water Requirement (KLD) 203.7 Category Wise Wastewater Generation (KLD) 213.8 Details of Utility Emission 233.9 Details of Hazardous Waste Generation & Disposal 244.1 Salient Features of The Project Site 274.2 Summary of Meteorological Data at Nearest IMD Station-Dahanu 284.3 Details of Educational Facilities 304.4 Details of Medical Facilities 305.1 Distribution of Population 31

LIST OF FIGURES

Figure Topic Pg. NoNo3.1 Project Site 83.2 Satellite Image of The Project Site 93.4(a) Water Balance Diagram (in KLD) For Existing Scenario 213.4(b) Water Balance Diagram (in KLD) For Expansion Scenario 21

LIST OF ANNEXURES

Annexure TopicNo1 Consolidated Consent and Authorization (CC&A)2 Land Ownership Documents3 Land Document Regarding Industrial Zone

4 Existing CTE

Project Prefeasibility Report (M/s. Jesons Industries Ltd U-1)

CHAPTER 1

EXECUTIVE SUMMARY

The project is summarized in the below table:Table 1.1: Project Summary

PARTICULARS DETAILS

NAME OF THEUNIT

M/s. Jesons Industries Ltd. (Unit-1)

DIRECTOR 1) Dhiresh Gosalia, (2) Raju Vinod Palvia, (3) Shreyas Mahendra Patel, (4) Alyza Nihar Sanghai, (5) JyotiHimanshu Doshi,

PRODUCTSSr.No.

Product Existing ScenarioQty (MT/M)

Expansion ScenarioQty (MT/M)

Existing Products1. Synthetic adhesive 250.00 250.002. Textile Auxiliaries 450.00 450.003. Primary Ink 50.00 50.00Proposed Products4. Acrylic Polymers --- 835.005. Vinyl Polymers --- 800.006. Glue & Adhesive --- 170.00

TOTAL 750.00 2555.00Note: Consolidated Consent and authorization CC&A No. PCC/DDD/G-2255/KG/WA/AA/99-00/331dated 29/07/2015

LOCATION Survey No. 377/1/7, Zari Cause Way Road, Behind Stone Quarry, Kachigam, Daman-396210 (U.T.)NATURE OFPROJECT

Capacity Expansion Project for Increase in existing production quantities of products. i.e. SyntheticOrganic Chemicals

RESOURCESResource type Requirement Source

ExistingAdditional

Total

Land 2927.08 m2 Nil 2927.08 m2 No additional land is required forexpansion project.

Building 2034.08 m2 Nil 2034.08 m2 The existing built up area will beutilized after necessary modifications.

Raw-materials As given in Chapter-3 section 3.5 - Raw Material for finished products.

Water Industrial 20.9 KLDDomestic 0.5 KLD

Industrial 35.3 KLDDomestic 1.5 KLD

Industrial 56.2 KLDDomestic 2.0 KLD

Fresh water is/ will be sourced frombore well/ tanker water supply

Power 250 kVA 250 kVA 500 kVA Power requirement is/will be fulfilledfrom Daman Electricity Department.

Fuel LDO150 lit/dayDiesel30 lit/Hr.

LDO/F.O.150 lit/day

LDO/F.O.300 lit/dayDiesel30 lit/Hr.

Local Suppliers.

Man-power 50 50 100 To be employed from local area

Project: Capacity expansion project for manufacturing of Synthetic Organic Chemicals 1


POLLUTION POTENTIAL & MITIGATION MEASURESParameter Potential Mitigation Measures

ExistingAdditional

Total

Wastewater Industrial: 2.4 KLDDomestic: 0.1 KLD

Industrial: 4.6KLDDomestic: 0.9 KLD

Industrial: 7.0 KLDDomestic: 1.0 KLD

The domestic effluent is/will bedisposed of through septic tank/soak pit system.In existing operations, Industrialeffluent is treated in effluenttreatment plant and utilized forgardening purpose.Reject water from RO is evaporatedin evaporator.After Capacity expansion, Rejectwater from RO, blow-down fromcooling, boiler and DM and washingwater from plant will be treated inETP.Treated effluent from ETP will besent to Evaporator for evaporationcondensate water from evaporatorwill be reused for cooling &gardening purpose.

Air Emissions Boiler-2Nos. 850kg/h.(1 as stand byarrangement)DG Set 250 kVA(stand byArrangement)

No additionalutilities will beinstalled for thecapacityexpansionproject.

Boiler-2Nos. 850kg/h.(1 as stand byarrangement)DG Set 250 kVA(stand byArrangement)

In existing operationsthermopac Boiler of 8 5 0 kg/Hr.areinstalled.LDO is used as fuel in BoilerNo additional utilities will be installedfor the capacity expansion project.Working hour of boiler will beincrease for capacity expansionproject.Adequate chimney height is/will beprovided.LDO/FO will be used as fuel inthermopac boiler.The company has installed DG Setof 250 kVA capacity as standbyarrangementDiesel is/will be used as fuel in DGSet.

Hazardous &solid waste

ETP waste(34.3):1.0 MT/MonthUsed Oil (5.1):0.05 KL/YearProcess Residue(21.1):3.5MT/MonthDiscardeddrums/bags.(33.3)Whatsoevergenertaed

ETP waste(34.3):5.0MT/MonthUsed Oil (5.1):0.05KL/YearProcessResidue (21.1):10.0 MT/MonthDiscardeddrums/bags.(33.3)Whatsoevergenertae

ETP waste (34.3):6.0MT/MonthUsed Oil (5.1):0.1KL/YearProcess Residue(21.1):13.5MT/MonthDiscardeddrums/bags(33.3)Whatsoevergenertaed

ETP waste is/will be stored properly& disposed of to CSWD site ofGEPIL, Mota Randha, SilvassaProcess Residue is/will be storedproperly & disposed of to CSWD siteof GEPIL, Mota Randha, SilvassaThe used oil will be collected &stored separately andreused aslubricant in plant operation.Discarded drums/bags is/will bereused or given back to supplier.



PARTICULARS DETAILS

Noise Expected levels

Inside the plant:<75 dB(A)

Expected levels


Expected levels


The major sources of noisegeneration in plant area areequipment machinary and DG.Set.Anti-vibration pads are/will beprovided wherever applicable.Regular maintenance lubricationis/will be done.Acoustic enclosure is/will provide toDG Set.




CHAPTER 2

INTRODUCTION OF THE PROJECT

2.1 IDENTIFICATION OF THE PROJECT AND PROJECT PROPONENT

2.1.1 IDENTIFICATION OF THE PROJECT

M/s. Jesons Industries Limited is one the Largest Acrylic Emulsion manufacturer in India with

growing Exports into high growth markets in East Asia, Africa & Middle East and has achieved a

turnover of Rs. 600 Crores.

The company is in the adhesive business since past three decades having a multi-location

manufacturing setup to clear demands from different geographies with proximity to customers.

These include 2 plants at Daman (Western India), Roorkee (Northern India) & Chennai

(Southern India)

The company has a leading market position in Pressure Sensitive Adhesives (PSA) & is

amongst five manufacturer of Coating Emulsion in India. Jesons has national network of

distributor and dealers and is headquartered in Mumbai. The Company has been a market

leader in the PSA Segment for the past decade with a dominating 70 % market share. We offer

globally benchmarked quality product and operate on the basis of transferring and rationalizing

prices.

The current unit of M/s. Jesons Industries Ltd (UNIT-1) located at Plot No. 377/1/7, Zari Cause

Way Road, Behind Stone Quarry, Kachigam, Daman-396210 (U.T.) is engaged in the

Synthetic Acrylic Polymer Emulsion, Industrial Synthetic Adhesives . Now, it

has to expand the production capacity by introducing of new range of products which fall

under Synthetic Organic Chemicals.

For existing project, M/s. Jesons Industries Ltd. has obtained Consolidate Consent &

Authorization (CC&A) No. PCC/DDD/G-2255/KG/WA/AA/99-00/331 dated 29/07/2015. Existing

CC & A is attached as Annexure-1.

The list wise products and its production capacity are given in table below:



Table 2.1: List of Products

Sr.No.

Product Existing ScenarioQty (MT/M)

Expansion ScenarioQty (MT/M)

Existing Products1. Synthetic adhesive 250.00 250.002. Textile Auxiliaries 450.00 450.003. Primary Ink 50.00 50.00Proposed Products4. Acrylic Polymers --- 835.005. Vinyl Polymers --- 800.006. Glue & Adhesive --- 170.00

TOTAL 750.00 2555.00Note: Consolidated Consent and authorization CC&A No. PCC/DDD/G-2255/KG/WA/AA/99-00/331 dated 29/07/2015

2.1.2 PROJECT PROPONENTThe company is a limited firm and is promoted by directors.

Table 2.2: Addresses of Directors

S.No.

Name of Directors Residential Address Highest EducationalQualifications

1. DhireshGosalia 131/132,Spenta Towers,GowaliaTank,55/57, ForjettStreet,Mumbai400036, Maharashtra

B.ScDiploma In TextileChemistryManagementExecutive course fromHarward University

2. Raju Vinod Palvia Shramdan Bldg. 209/11, 3rd Floor,Opp.Sion Hospital, Sion (E), Mumbai- 400022,Maharashtra

Diploma In TextileManagement

3. ShreyasMahendra Patel Flat No.12, Mount Unique, 62-A,PedderRoad, Mumbai - 400026

Advocate

4. AlyzaNiharSanghai 52, Neelamber Co-op Hsg. Soc. Ltd.,37,Peddar Road, Mumbai - 400024

MBA, FinancialJournalist

5. JyotiHimanshuDoshi Karma Kshetra , D-2, Flat No.145,14thFloor, Sion (East),Mumbai - 400037

Graduate

2.2 NATURE OF THE PROJECT

The Capacity expansion project involves manufacturing of Construction Emulsions, Synthetic

Acrylic Polymer Emulsions, Industrial Synthetic Adhesives, Glue & Adhesives falls under the

Synthetic Organic Chemicals and Category B as per the EIA

notification, 2006 (as amended timely), However, due to the presence of interstate boundary of

prior Environmental Clearance from the Ministry of Environment and Forests MoEF (EIAA).



2.3 NEED OF PROJECT & DEMAND-SUPPLY GAP

The company has a leading market position in Pressure Sensitive Adhesives (PSA) & is

amongst five manufacturer of Coating Emulsion in India. Jesons has national network of

distributor and dealers and is headquartered in Mumbai. The Company has been a market

leader in the PSA Segment for the past decade with a dominating 70 % market share. The

proposed products range is having a good demand in the market as per market survey by the

company.

2.4 EXPORT POSSIBILITY

M/s. Jesons Industries Limited is one the Largest Acrylic Emulsion manufacturer in India with

growing Exports into high growth markets in East Asia, Africa & Middle East. The company has

60% of export market for its existing product range and as per market survey by the company;

these proposed products are having a good exports well as domestic market.

2.5 EMPLOYMENT GENERATION DUE TO EXPANSION

The Capacity expansion project is providing direct employment opportunity to 50 persons. The

man-power required for the project will be employed locally from the nearby areas.



CHAPTER 3

PROJECT DESCRIPTION

3.1 TYPE & LOCATION OF PROJECT

3.1.1 TYPE

The expansion project involves manufacturing of Construction Emulsions, SyntheticAcrylic Polymer Emulsions, Industrial Synthetic Adhesives, Glue & Adhesives

Synthetic Organic Chemicals and Category B as

per the EIA notification, 2006 (as amended timely), However, due to the presence of interstate

boundary of Gujarat within 5 km radial periphery, it is to be treated as and needs

to obtain the prior Environmental Clearance from the Ministry of Environment and Forests MoEF(EIAA).

3.1.2 LOCATION

M/s. Jesons Industries Ltd (Unit-1). Located at Sr. No. 377/1/7 Zari Cause Way Road, Behind

Stone Quarry, Kachigam, Daman-396 210 (U.T.).

Daman is divided by the Daman Ganga River into two parts, namely Nani-daman and Moti-

daman. Ironically, Nani-daman is the larger of the two towns. It is the downtown area that holds

most of the important entities like the major hospitals, supermarkets and major residential areas.

While Moti-daman is mainly the old city inhabited.

Vapi - a well-known industrial town is nearest town from the site. It is situated on the banks of

Damanganga River in Southern Gujarat, India. The industrial township of Vapi holds its place of

importance on the "industrial" map and it is the largest industrial area in Asia in terms of small-

scale industries, dominated by chemical manufacturing units. Location of project site, satellite

image of project site & Layout are shown in figure 3.1, 3.2 & figure 3.3.

Location map of the project site is given in the Figure 3.1.



Figure 3.1: Project Site

Project Site



Figure 3.2: Satellite Image of the Project Site



Table 3.1: Area Statement

S. No. Description Area (m2)

1. Construction area 2034.08

2. Storage area 500.00

3. Greenbelt area 100.00

4. Open/Road area 293.00

Total plot area 2927.08

3.2 DETAILS OF THE ALTERNATIVE SITE

The expansion was carried out in the existing plot. The present land is adequate to cater the

requirement of the expansion project. Further the existing infrastructure & machinery availability

was very helpful for the expansion project.

The main advantages for expansion at existing site are shown below.

Existing site land area is adequate for production to the required quantities.

Availability of proper approach to the plant site for movement of raw materials, finished

products, etc.

Availability of resources such as water, fuel, power etc.

Existing site already employs trained manpower. Additional manpower will be available

locally.

.3.3 SIZE & MAGNITUDE OF OPERATION

The total magnitude of operation after expansion i s 2555.0MT/Month with by- products.

3.4 PROJECT DESCRIPTION WITH PROCESS DETAILS

The proposed products details like process description, material balance and chemical reaction

are given below.



3.4.1 Process Details

3.4.1.1 Synthetic Adhesives (Existing)

3.4.1.1.1 Manufacturing Process

(A) ReactorCharge RO Water 2258.3 Kg.Charge Sodium Lauryl Sulphate (SLS) - (6.6 Kg)Heat Up to 89 to 90 o C.Charge Sodium Lauryl Sulphate (7.5Kg), Sodium Bicarbonate (SBC) (3.9Kg).

(B) Overhead TankCharge RO water (3679.5 Kg) in overhead tankCharge SLS (43.6 Kg), Ethyl Acrylate (1671 Kg), Methacrylic acid - (1119 Kg) Di AllylPhthalate (8.5 Kg) & Water (133.4 Kg)Start agitationMix It Continuously & Check monomer emulsion.

(C) InitiationAdd 595 Kg monomer pre emulsion in reactor.Charge Potassium Persulphate-1 (catalyst) Solution (PPS 0.8 Kg + water 114.3 Kg).Charge Cobalt Nitrate (catalyst) Solution (0.1 Kg + water 1.9 Kg).Hold 30 Minutes wait for reaction. (Temp should be raise up to 93o C).

(D) Regular FeedingStar regular feeding of monomer pre emulsion for 2.5 to 3.0 hrs.Charge Potassium Persulphate-2 (catalyst) Solution (PPS 4.4 Kg + water 381.2 Kg).Control temp 90 to 92 o C.Hold for half hr.

(E) Post Addition in ReactorStart coolingFormalin (28.5 Kg + water 537.5 Kg)

(F) Quality Control Check

(G) Filtration & Packing as per requirement.



3.4.1.2 Textile Auxiliaries (Existing)


A) ReactorCharge RO Water 1988.4 Kg.Charge X-305 43 Kg in reactor

B) Overhead TankCharge RO water (1593.4 Kg) in overhead tankCharge X-305 (224.8 Kg), NMA 38% ( 459.4 Kg), urea (94.80 Kg)Start agitation & mix it for 15 minutes.Charge Acrylic Acid (142.7 Kg), Ethyl Acrylate (3851.4 Kg), & water (117.3 Kg)Mix It Continuously & Check monomer emulsion.

C) InitiationAdd 1100 Kg monomer pre emulsion in reactor.Charge Ferrous sulphate (catalyst) Solution (FeSo4 0.2Kg + water 9.7 Kg).Hold 40 Minutes wait for reaction. (Temp should be raise up to 90 o C).Charge Potassium Persulphate-1 (catalyst) Solution (PPS 2.9 Kg + water 78.2 Kg).Charge Sodium Hydro sulphate (catalyst) Solution (1.7Kg + water 78.2 Kg).Temp Pick up from 34 to 65 o C with controlling.Hold for 20 Minutes

D) Regular FeedingAfter holding start regular feeding of monomer pre emulsion for 5.0 to 5.5 hrs.Add Potassium persulphate-2 (Catalyst) solution in reactor continuously for 5.0 to 5.15 hrs.(PPS 8.7 Kg + water 566.9 Kg).Add sodium Meta Bi sulphate (Catalyst) solution in reactor continuously for 5.0 to 5.15 hrs.(SMBS11.1 Kg + water 723.3 Kg).Control temp 65 to 67 o C.Hold for half hr.

E) Post Addition in ReactorAdd TBHP (0.8 KG +Water 14.6 Kg) with half Hrs.Hold for half hr.Cool up to 55 o C.Add Formalin ( 8.6 Kg ) & DF ( 5.8 Kg)

F) Quality Control Check

G) Filtration &Packing as per requirement.



3.4.1.3 Primary Ink (Existing)


A) Reactor

Charge RO Water 68 Kg.Charge T-580 (9 Kg), MEG ( 6 Kg)Start stirringAdd titanium dioxide - (200 kg) slowly.Hold for 2.5 to 3.0 hr.Transfer to mixing tankStart stirrer & add RO water (47.0 Kg)Check QualityPack as per requirement in 60 Kg, 30 kg. Carboy.



3.4.1.4 Acrylic Polymers (Proposed)


(A) ReactorCharge RO Water (6582.0kgs) in reactor.Heat up to 35 to 40 degree centigrade.Charge Dainol-25, IG Surf -8405 (surfactant 12.0&12.0kgs) & Soda ash (7.0kgs) Check pH(10.0 to 11.0).Heat up to76 to78 o C.

(B) Overhead TankCharge RO Water (3750.0kgs) in Over Head tank.Charge Dainol-25 (surfactant 59.5kgs), Methacrylic Acid (265.0kgs) & Butyl AcrylateMonomer (13156.0kgs).Mix 60 minutes & check Monomer emulsion.

(C) InitiationAdd 520 kgs monomer pre-emulsion in reactor.Charge Potassium per Sulphate (Catalyst) (59.5kgs) + RO water (520.0kgs) solution.Hold for 30 minutes.(temp. should be rise up to 80 to 84 o C)

(D) Regular feedingAfter holding start regular feeding of monomer pre-emulsion for 3.5 to 4.0 hours.Control temp. Between 87 to 90 o C.

(E) Post Addition

After feeding over hold for 0.5 hour then add Liquor Ammonia (23 %concentration)(28.750kgs) & Hold for15 minutes.Add Tertiary Butyl Hydroxy Peroxide (5.0kgs+ig surf 1.250kgs +RO water 37.5kgs) solution&Hold for 15 .minutes.Add Decolite (8.5kgs + RO water 102.5kgs) solution & Hold for 60 minutes.Cool up to 75 o C then add Alphox-300 (surfactant 95.0kgs + RO water 162.5kgs) &NH3.(88.5kgs)Cool up to 45 o C then add Formalin (47.5) & adjust pH 8.0 to 9.0.

(F) Quality Control Check

(G) Packing in 50 Kg & 240 Kg HDPE Barrels & Tankers



3.4.1.5 Vinyl Polymers (Proposed)

3.4.1.5.1Manufacturing Process

(A) Reactor

Charge RO Water (4833.6kgs) in reactor.Heat up to 45 to 50 degree centigrade.Charge GH-17R (Polyvinyl alcohol 292.100kgs).Heat up to 92 to94 degree centigrade & hold for 1.0 hour.Charge Sodium Lauryl Sulphate (Surfactant 1.3 kgs), Defoamer (SAPCO 1907b 0.800kgs) &Buffer ( Sodium Bi Carbonate 12.600kgs)

(B) OH Tank

Charge Vinyl Acetate Monomer (4185.5kgs) in OH tank.

(C) Regular Feeding in Reactor

Charge Potassium Per Sulphate (PPS) (5.5kgs) + RO water (67.400kgs) solution in reactor.Start regular Vinyl Acetate Monomer feeding for 4.5 hour to 5.5 hour.Control temp 78 degree centigrade to 84 degree centigrade.Add PPS (3.8kgs) + RO water (225.2kgs) solution in every 30 minutes during monomeraddition.After monomer addition hold for 1.0 hour.Cool up to 50 degree centigrade.

(D) Post Addition

Add formaldehyde (9.4kgs) &RO water (97.8kgs)

(E) Quality Control Check

(F) Packing i n 220 Kg HDPE Barrels



3.4.1.6 Glue & Adhesives (Proposed)

3.4.1.6.1 Manufacturing Process.

(A) Reactor

Charge RO Water (3882.4kgs) in reactor.Heat up to 45 to 50 degree centigrade.Charge GH-17R (Polyvinyl alcohol 69.8kgs) & LR (Hydroxy Ethyl Cellulose 69.8kgs).Heat up to 92 to94 degree centigrade & hold for 60 minutes.Charge Alphox 500, SR-610 (surfactant 47.9 &95.8kgs) & Ammonia (29.8kgs) at 83 degreecentigrade to 84 degree centigrade.

(B) OH Tank

Charge Di Octyl Maleate(1881.4kgs),2 Hydroxyl Ethyl Acrylate (1059.1kgs),Vinyl AcetateMonomer (1849.9) & Di Allyl Maleate (4.3kgs) in OH tank.Mix for 30 minutes.

(C) Regular Feeding

Charge Potassium per sulphate - PPS (8.7kgs) + RO water (164.7kgs) solution in reactor.Start regular monomer feeding for 4.0 hour to 4.5 hour.Control temp 78 degree centigrade to 84 degree centigrade.After monomer mix addition hold for 0.5 hours.Prepare PPS (9.6kgs) + RO water (164.7kgs) solution.Add 1/3 part of PPS & hold for 30 minutes.Add 1/3 part of PPS & hold for 30 minutes.Add 1/3 part of PPS & hold for 1.5 hour.Cool up to 65 degree centigrade.

(D) Post Addition

Add Di Butyl Phthalate (349.5kgs), Caustic Potash (6.8kgs+RO water49.8) & mergal K9N(7.8kgs).Add PA-40(surfactant 130.7kgs), Octonal (98.7kgs) & Defoamer (sapcoNDW 9.4kgs+RO water 9.4kgs). Mix 1.5 hour.Cool up to 40 to 45 degree centigrade.

(E) Quality Control Check

(F) Packing in 0.5 Kg, 1 Kg, 5 Kgs, 7.5 Kg, 20 Kg, 50 Kg And 220 Kg.



3.5 RAW MATERIAL FOR FINISHED PRODUCTS

Table 3.2: List of Raw MaterialsSr.No.

Name of the Product Raw Materials Quantity(in MT/MT)

Existing Products1 Synthetic Adhesive SLS 0.006

Sodium Bi Carbonate 0.0004Ethyl Acrylate 0.17Methacrylic Acid 0.113Di AllylPthalate 0.0009PPS(Catalyst) 0.0006Cobalt Nitrate(Catalyst) 0.00001Formalin 0.003

2 Textile Auxiliaries X-305 0.03NMA (38%) 0.05Urea 0.01Acrylic Acid 0.015Ethyl Acralte 0.4Ferrous sulphate 0.00002PPS (Catalyst) 0.0012Sodium Hydro Sulphate(Catalyst) 0.00017TBHP 0.00008DF 0.0006Formalin 0.0009Sodium Meta Bi Sulphate (Catalyst) 0.0012

3 Primary Ink T-580 0.03MEG 0.02Titenium Dioxide 0.61

Proposed Products4 Acrylic Polymers Dianol-25 0.003

IG Surf 0.0006Soda Ash 0.0003Methacrylic Acid 0.011Butyl Acrylate Monomer 0.53PPS (Catalyst) 0.0024Liquor Ammonia (23% Conc.) 0.0012TBHP 0.00020Decolite 0.0009Alphox-300 0.004NH3 0.004Formalin 0.002

5 Vinyl Polymers Polyvinyl Alcohol 0.03Sodium Lauryl Sulphate 0.00013Defoamer 0.00008Vinyl Acetate Monomer 0.42Sodium Bi Carbonate 0.027Buffer 0.0013PPS (Catalyst) 0.001Formaldehyde 0.001



Sr.No.

Name of the Product Raw Materials Quantity(in MT/MT)

6 Glue & Adhesive Polyvinyl Alcohol 0.007Hydroxyl Ethyl Cellulose 0.007Alphox 500 0.005SR-610 0.01Ammonia 0.003Di OctylMalete 0.22 Hydroxyl Ethyl Acrylate 0.106Vinyl Acetate Monomer 0.2Di Allyl Maleate 0.00043PPS (Catalyst) 0.002Di Butyl Phalate 0.035Caustic Potash 0.0007Mergal K9N 0.0008PA-40 0.012Octonal 0.01Deformar 0.001Polyvinyl Alcohol 0.007Hydroxyl Ethyl Cellulose 0.007

3.5.1 HAZARDOUS CHEMICAL STORAGE & HANDLING

Hazardous chemicals are/will be used as raw material in the manufacturing process. Storage,handling & transport of major Hazardous Chemicals are given in table 3.3

Table 3.3: Storage, Handling & Transport of Hazardous Chemicals

Raw Material Source CAS/CS No Meansof

storage

Means oftransport

Max.Qty.

storedMT

Raw MaterialEthyl Acrylate Imported 140-88-5 Tanker By road/

Ship11

Butyl Acrylate Monomer Imported 141-32-2 Tanker By road/Ship

42

Vinyl Acetate Monomer Imported 108-05-4 Tanker By road/Ship

34

Di OctylMalete Indian 2915-53-9 Tanker By road 262 EHA Imported 103-11-7 Tanker By road/

Ship24

Veova 10 Imported -- Tanker By road/Ship

10

Project Prefeasibility Report(JIL U-1)

3.6 RESOURCE OPTIMIZATION & AVAILABILITY

The major resources for the project are/will be raw-materials, water, man-power, etc.

3.6.1 LAND & BUILDING REQUIREMENT

No additional land will be required for expansion. The existing built up area will be utilized

after necessary modifications.

3.6.2 EQUIPMENT

Table 3.4: List of Equipment

Sr. No. Equipment Capacity No.Existing1 Reactor SS316 10 KL 32 Reactor SS316 25 KL 13 Reactor SS316 3 KL 14 Reactor SS316 5 KL 15 Reactor SS316 0.6 KL 16 Emulsion Tank 9 KL 17 Emulsion Tank 20 KL 18 Emulsion Tank 3.5 KL 19 Emulsion Tank 0.5 KL 110 Emulsion Tank 4 KL 111 Emulsion Tank 7 KL 112 Solution Tank -- 313 Catalyst Vessel -- 614 Blender 30 KL 1

3.6.3 POWER AND FUEL REQUIREMENT

Total power requirement for existing operation project is 250kVA and after expansion, sourced

from Daman Electricity Department.

In existing operations two Boilers of 850 Kg/Hr are installed. One of them is for stand by

facility.LDO @150 L/Day is used as fuel in Boiler. 1 D.G. Set having capacity of 250 kVA has

installed in existing operation. Diesel @30 L/Hr is used as fuel in D.G. Set.

No additional utilities are required for expansion Project. Working hours of boiler will

be increase.




Table 3.5: Details of Power & FuelSr.No.

Particulars Requirement SourceExisting Additional Total

Power1 Power

Requirement250kVA 250 kVA 500 kVA Daman Electricity

DepartmentFuel1 LDO @150

L/day

Diesel 30L/Day

LDO/FO @150L/Day

LDO @300L/day

Diesel 30L/Day

Local Supplyconsumption

3.6.4 WATER REQUIREMENT

The water requirement for the project is/will is fulfilled by Bore well/ Tanker water supply. Total

fresh water requirement for existing project is 21.4 KLD which will be 58.3 KLD after expansion.

The category wise bifurcation of the water requirement is given in the Table 3.6

Table 3.6: Category-wise water requirement (in KL/D)S.No. Particulars Requirement (KLD)

ExistingAdditional

Total

1. Domestic 0.5 1.5 2.02. Gardening* *1.0 0.1 0.13. Industrial4. RO 18.5 34.5 53.0

5. Boiler 0.6 0.6 1.26. Cooling** 1.3 *-1.3 07. Washing 0.5 1.5 2.08. Sub-Total: Industrial 20.9 35.3 56.29. Grand Total 21.4 36.9 58.3

*In existing operation water requirement for gardening @1KLD is fulfilling from ETP treated water.**In expansion water requirement for cooling will be fulfilled from Condensate water fromEvaporator.

3.6.5 MAN-POWER REQUIREMENT

The total number of man power for existing project is 50 persons, for expansion project

additional 50persons will be required. Hence, the total man-power will be 100.



The man-power required for the project is/will be employ locally from the nearby areas. Skilled

as well as unskilled labour will be employed for the project.

3.7 QUANTITY OF WASTE TO BE GENERATED

3.7.1 WASTEWATER GENERATION & MANAGEMENT

The category wise bifurcation of the wastewater generation is given in Table 3.7.

Table 3.7:Category-wise Wastewater Generation (in KL/D)S.No. Particulars Waste Water Generation

ExistingAdditional

Total

1. Domestic 0.1 0.9 1.02. Industrial3. RO (Reject) 1.4 2.6 4.04. DM (Re generation) 0.1 0.1 0.25. Boiler (Blow Down) 0.2 0.2 0.46. Cooling (Blow down) 0.2 0.2 0.47. Washing 0.5 1.5 2.08. Sub-Total: Industrial 2.4 4.6 7.09. Grand Total 2.5 5.5 8.0

Domestic effluent is/will be disposed of through septic tank/ soak pit system. In existing

operations, Industrial effluent is treated in effluent treatment plant and utilized for gardening

purpose. Reject water from RO is evaporated in evaporated.

After expansion, Reject water from RO, blow-down from cooling, boiler and DM and washing

water from plant will be treated in ETP.

Treated effluent from ETP will be sent to Evaporator for evaporation condensate water from

evaporator will be reused for cooling & gardening purpose.



Fig-3.4(a): Water Balance Diagram (in KLD) for Existing Scenario

Fig-3.4(b): Water Balance Diagram (in KLD) for Expansion Scenario



3.7.2 AIR EMISSIONS & CONTROL

3.7.2.1 Process Emission

There is/will be no process emissions from the manufacturing activities.

3.7.2.2 Utility Emission

In existing operations two Boilers of 850 Kg/Hr are installed. One of them is for standby

arrangement. LDO is used as fuel in Boiler. One D.G. Set having capacity of 250 kVA has

installed in existing operation. Diesel is used as fuel in D.G. Set. No Additional, utilities are

required for expansion, only working hours of existing steam boiler will be increase.

Table 3.8: Details of Utility EmissionParticulars Fuel Working

HourFuel Quantity Stack Details Emission

NormsExisting scenarioBoiler.850 kg/Hr.(50 % Load)

LDO 5.0 @150L/day Stack Ht: 30m PM<150 mg/Nm3

SO2< 100 ppmNOx< 50 ppm

D.G. Set(Stand-by)

Diesel Stand by @30 L/Hr Stack Ht: 9 m PM<150 mg/Nm3


Expansion scenarioBoiler.850 kg/Hr.(100% Load)

LDO/ FO 10.0 @ 300 L/day Stack Ht: 30m PM<150 mg/Nm3


D.G. Set(Stand-by)

Diesel Stand by @30 L/Hr Stack Ht: 9 m PM<150 mg/Nm3


3.7.2.3 Fugitive Emission

Minor quantity of fugitive emissions will occur during handling of the raw materials. Fugitiveemissions are also likely to occur from storage area.

Following measures will be practiced to reduce the fugitive emissions:

Raw Materials & Products are/will be stored under good storage conditions to preventany volatilitiesRaw Materials & Products are/will be stored in closed containersThe fugitive emissions in terms of handling losses will get reduced by proper storageand handling.Regular monitoring is/will be done of piping and fittings for checking of any leakages.Hazardous chemicals are/will be stored as per standard criteria.Good housekeeping maintained in the plant.



3.7.3 HAZARDOUS/NON-HAZARDOUS WASTE MANAGEMENT

Hazardous wastes generated will be in the form of ETP waste from Effluent Treatment Plant,

Used oil from gear boxes of the machineries and discarded bags/drums. Company has provided

adequate storage area for proper storage of wastes.

Table 3.9: Details of Hazardous Waste Generation & DisposalType ofwaste &Category

ExistingScenario

ExpansionScenario

Disposal Method

ETP Waste(Cat. 34.3)

1.0 MT/Month 6.0 MT/Month ETP waste is/will be stored properly &disposed of to CSWD site of GEPIL, MotaRandha, Silvassa

ProcessResidue(Cat. 21.1)

3.5 MT/Month 13.5 MT/Month Process Residue is/will be stored properly& disposed of to CSWD site of GEPIL,Mota Randha, Silvassa

Used Oil(Cat. 5.1)

0.05 KL/Year 0.1 KL/Year The used oil is/will be collected & storedseparately and reused as lubricant inplant operation.

Discardeddrums(Cat. 33.3)

Whatsoevergenerated

Whatsoevergenerated

Discarded bags/drums is/will be collected& stored separately and reused forpacking or given back to supplier.

3.7.4 NOISE AND ODOUR CONTROL

There is/will be no major activities due to which noise would be generated other than

, boiler & pumps. However, Noise level generation would be limited to 75dB (A)

within plant. No offensive odour is/will be generated from the process.

The control measures to be taken for reduction in noise levels are as below:

Ear Plugs and Ear muffs are provided to the workers in Utility Section.

Anti-vibration pads are/will be provided wherever applicable.

Regular maintenance & lubrication shall be done.



3.7.5 HEALTH AND SAFETY MEASURES

The company is concerned about occupational health and safety among its

work force as the man power is the biggest asset to the company. The following key safety

measures are implemented in the existing plant and the same shall be a part of

expansion project:

Safety Training is provided to the employees.

Assembly point is established.

Fire Extinguishers are installed.

First Aid Facility and training is imparted to the employees.

Personal protective equipment is provided to employees.

Health checkup are organized at regular intervals.

Safety / Health records and MSDS are maintained.

3.7.6 ENVIRONMENTAL HEALTH & SAFETY CELL

The company has an environment cell in order to keep a close watch on the performance of the

pollution control equipment, emissions from the sources and the quality of surrounding

environment in accordance with the monitoring program. The cell is also entrusted with the

responsibilities of regulating the safety measures inside the plant campus. The cell is also

responsible for maintaining the records of all data, documents and information in line within the

legislative requirement.

3.7.7 POST PROJECT MONITORING PLAN

The company is developing in-house facilities for monitoring certain parameters. Where it is not

possible to establish such facilities, the same is to be done by appointing external

recognized/approved agencies.



CHAPTER 4

SITE ANALYSIS

4.1 CONNECTIVITY

The Industry is located at Sr. No. 377/1/7, Zari Cause Way Road, Behind Stone Quarry,

Kachigam, Daman-396 210 (U.T.).This expansion project will be accommodated in the

existing site. The site is very well connected by national highway and railway. Efficient transport

facility is/will be available nearby the project site.

4.2 LAND FORM, LAND USE & LAND OWNERSHIP

4.2.1 LAND FORM

The expansion was carried out in existing premises. No additional land will be required for

expansion project. The land is owned by the company located at industrial zone of Daman

& Diu. Land documents are attached as Annexure-2. And Documents in Support of the Project

Site being in Industrial Zone is attached as Annexure-3.

4.2.2 LAND USE PATTERN

Project is located in Industrial zone of Daman & Diu. M/s. Jesons Industries Ltd. is located

near ( 0.80Km) to Vapi- Well-known Industrial hub of Asia.

4.2.3 LAND OWNERSHIP

The Project is/will be sited on the existing plot located industrial zone of Daman & Diu.

.

4.3 TOPOGRAPHY

The Topography of the region consists of flat topped, highly dissected plateaus and dyke ridges

running in a west to east direction. The Main River (Damanganga) in the catchment area flows

entire catchment has a rectangular and trellis pattern of drainage depicting the influence of the

structures on the drainage development. The piedmonts at the base of the steep plateaus and

dyke ridges are covered with thin soils, which support agriculture in very few areas. The river



valley, wherever flat, has good quality soil and is mostly cultivated based on the availability of

water. The river valley fills with thick alluvium provides the only area for cultivation.

4.4 SALIENT FEATURES

The salient features of the project site are given in the table below:

Table 4.1: Salient Features of the Project SiteParticulars DetailsCo-ordinates 20°22'41.71"N, 72°53'2.65"EVillage Vapi Town 0.80 km (S)Taluka/ Tehsil Daman 0.80 km (NE)District Daman & Diu 0.80 km (NE)Nearest Water body Damanganga River 1.16 (SW)Nearest Highway N.H.- 8 3.35 km (E)Nearest Railway station & Railway line Vapi Railway Station 2.64 km (SE)Nearest Airport/ Airbase Daman Coast Guard 7.14km (NW)State/ National borders Gujaratwithin5kmProtected Area/ Sanctuaries None within 15 kmCRZ applicability Not applicableSeismicity Seismic Zone IIINote: All the above mentioned distances are the aerial distance from the project site.

4.5 EXISTING INFRASTRUCTURE

The existing infrastructure is sufficient to accommodate the expansion project and

also our major purchasers are located in the vicinity of the region. Secondly; there is no Octroi

developed industrial estate in Vapi, Daman & Sarigam also plays an important role in the site

selection.

The major factors involved in the selection of site are:

Availability of well connected roads to the plant site for movement of equipments, raw

material, finished products etc.

Availability of the resources like water, fuel, power etc.

Suitability of land and topographical and geological considerations.

Environmental and ecological impacts.



4.6 CLIMATE & METEROLOGY

The climate is characterized by oppressive summer dampness in the atmosphere nearly

throughout the year, heavy south west monsoon rainfall and a mild winter. The year can be

divided into four seasons. The winter season from December to February is followed by the

summer season from March to May. The South-West monsoon season is from June to

September. The post-monsoon season constitutes the months of October and November.

The Table 4.2 indicates the summary of meteorological pattern at the nearest observatory of

Indian M

tables of Observatories in India (1951 -

Table 4.2: Summary of Meteorological Data at nearest IMD Station Dahanu.Location: Dahanu Gujarat ( Lat: N 19o o

Aerial Dist from Project Site: Approx.37 Km SSW Height of installation: 29 m above MSL,Month Temperature

(oC)Relative Humidity

(%)Cloud Cover

(Oktas)Mean Wind

Speed(km/h)

Pre-dominantWind

Direction

Rainfall (mm)

Max. Min. Mor. Eve. Mor. Eve.January 27.7 16.5 67 69 1.3 1.1 11.3 N 0.2February 28.3 17.4 66 69 1.1 0.8 11.7 N 0.2March 30.3 20.7 68 67 1.4 1.1 12.9 N 0.1April 32.2 24.0 74 69 2.1 1.4 13.7 W 0.1May 33.1 26.8 77 73 3.8 2.3 15.5 W 5.2June 32.2 26.3 85 80 6.1 5.6 17.7 SW 522.1July 30.1 25.0 89 84 7.1 6.8 22.6 SW 771.7August 29.5 24.7 88 83 6.9 6.7 22.6 W 502.3September 30.0 24.0 87 79 5.4 4.9 14.6 W 319.1October 32.1 23.1 77 72 2.8 2.4 10.0 E 44.4November 32.1 20.5 67 71 1.9 1.9 9.4 N 17.1December 29.8 18.0 67 71 1.6 1.5 10.0 N 0.3Seasonal Average ValuesPeriod Temperature

(oC)Relative Humidity

(%)Cloud Cover

(Oktas)Mean Wind

Speed(km/h)

Avg. PDWDirection

Total Rainfall(mm)

Avg.Max.

Avg.Min.

Avg.Mor.

Avg.Eve.

Avg.Mor.

Avg.Eve.

Summer 31.9 23.8 73.0 69.7 2.4 1.6 14.0 W 5.4Winter 28.6 17.3 66.7 69.7 1.3 1.1 11.0 N 0.7Monsoon 30.5 25.0 87.3 81.5 6.4 6.0 19.4 SW 2115.2Post monsoon 32.1 21.8 72.0 71.5 2.4 2.2 9.7 N/E 61.5Annual Totalor Mean

30.7 21.9 74.7 73.1 3.1 2.7 13.5 W 2182.8

Note: Winter: December, January & February, Summer: March, April & May, Monsoon: June, July, August & September, Post monsoon: October & NovemberClimatological tables of Observatories in India (1951 - published by IMD)



4.6.1. TEMPERATURE

The summer season from March to May is a one of continuous increase in temperatures which

decreases during monsoons, increases slightly during the post-monsoon season and again

decreases during the winter.

4.6.2. HUMIDITY

The climate of the region is characterized by a humid summer because of the closeness to

coastline. Humidity is usually high during the monsoon months, with average relative humidity

generally exceeding 80%. Humidity decreases gradually during the post-monsoon months and

for rest of the year i.e. the period of December to April, the average relative humidity ranges

around 50-70%.

4.6.3. CLOUD COVER

During the South-west monsoon months, the skies are usually heavily clouded or overcast.

Cloud cover decreases during the post monsoon months. In the rest of the year the skies are

mostly clear

4.6.4. RAINFALL

About 95% of the annual rainfall is received during the southwest monsoon season i.e. from

June to September, July being the month with highest rainfall. The total annual rainfall observed

from the historical data of year 1951-1980 is 2182 mm.

4.6.5. WIND PATTERNThe annual resultant vector for wind direction shows winds blowing from WSW. During

summers and monsoon, the winds blow mostly from the sea i.e. the SW or WSW direction. The

post-monsoon & winter seasons experience a change in direction, with the winds blowing from

NE, ENE or NNE. The wind speed is high during monsoon and post monsoon seasons, slightly

moderate during summer and winter seasons.

4.7 SOCIAL INFRASTRUCTUREThe infrastructure available in the study area denotes the economic well being of the region.



4.7.1 EDUCATIONAL FACILITIES

Table 4.3: Details of Educational facilities

Sr. No Particulars Observed value in DamanTaluka

1 Primary Schools 322 Middle Schools 163 Secondary School 84 College 1

(Source: Primary Census Abstract Census of India, 2001)

4.7.2 MEDICAL FACILITIES

As per census 2001, Details of medical facilities available in the Daman Taluka are given below.

Table 4.4: Details of Medical facilities

Sr.No. Particulars Observed values in 5 km radius1 Dispensaries 152 Primary Health Centers 63 Primary Health sub centre 174 Allopathic Hospital 25 Allopathic dispensary 156 Maternity and Child welfare Centre 17 Community Health Workers 23




CHAPTER 5

PLANNING BRIEF

5.1 PLANNING CONCEPT

The project is located at Sr. No. 377/1/7, Zari Cause Way Road, Behind Stone Quarry,

Kachigam, Daman-396 210 (U.T.).Major raw materials are/will be sourced locally. RM cost as

many input suppliers are located nearby which will bring reduction in transportation cost. The

region is well planned with all the basic infrastructural facilities like internal roads, water supply,

arrangements for power, streetlights, etc.

5.2 POPULATION PROJECTION

As per census 2001, the average household size is around 4.3 persons. The demographic

profile of study area presented below.

Table 5.1: Distribution of population

Sr. No. Particulars Observed values in DamanTaluka

1 Total Population 1139892 No. of Households 264453 Avg. household size (person) 4.314 Male population 716345 Male population (in %) 62.856 Female population 423557 Female population (in %) 37.158 Sex ratio 591


5.3 AREA STATEMENT

Area statement is given at chapter-2 point no

5.4 ASSESMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL)

This is an expansion project which is to be developed in the existing premises. No additional

land is required for the expansion. So there will be no demand of major change in physical

infrastructure and social infrastructure.



5.5 AMENITIES/FACILITIES

5.5.1 DRINKING WATER FACILITIES

As per census 2001, all the villages of Daman Taluka have potable water supply through taps

and also potable water is sourced from wells and tube wells as secondary source.

5.5.2 POWER SUPPLY FACILITIES

As per census 2001, all the villages have power supply facilities in the study area.

5.5.3 COMMUNICATION& BANKING FACILITIES

As per census 2001,most of the villages have post office and phones for communication

purposes, the villages having non-availability of these facilities the facilities are available within

5km distance.

5.5.4 TRANSPORT FACILITIES

As per census 2001, bus service is available in all the villages of the study region within 5 km

area and is the most preferable mode of the transport in the region Second option for transport

is auto rickshaw. Villages connected with paved roads.

5.5.5 APPROACH TO VILLAGES

As per census 2001, most of the villages have paved road in the study region.



CHAPTER 6

INFRASTRUCTURE

6.1 INDUSTRIAL AREA

The plant is located in industrial zone of Daman (UT).

6.2 RESIDENTIAL AREA

In the said proposal no residential area has been proposed for workers and/or for staff.

6.3 GREENBELT

In existing operation company has developed a healthy green belt in 100.00 m2 area. Maximum

possible open land will be allotted for green belt development.

6.4 SOCIAL INFRASTUCURE

Existing infrastructure will be sufficient to accommodate the existing load from the

e x p a n s i o n project which is very low.

6.5 CONNECTIVITY

This expansion project will be accommodated in the existing site. The site is very well connected

by national highway and railway. Efficient transport facilities will be available nearby the project

site.

6.6 DRINKING WATER MANAGEMENT

Drinking water is/will be sourced from bore-well/tanker water supply.

6.7 SEWERAGE SYSTEM

Domestic wastewater generated from the project is disposed to septic tank/Soak pit system,



6.8 INDUSTRIAL WASTE MANAGEMENT

Details are explained in Chapter 3, point no 3.7

6.9 SOLID WASTE MANAGEMENT

Details are explained in Chapter 3, point no 3.7.3

6.10 POWER REQUIREMENT & SOURCE OF SUPPLY

Details are explained in Chapter 3, point no 3.6.3



CHAPTER 7

REHABILITATION &RESETTLEMENT (R &R) PLAN

7.1 POLICY TO BE ADOPTED

The project developed in the existing premises.Hence, no displacement of any population is

proposed for the project. Therefore, detailed Social Impact Assessment studies or R&R

action study has not been proposed.



CHAPTER 8

PROJECT SCHEDULE & COST ESTIMATES

8.1 TIME SCHEDULE OF THE PROJECT

At present we are not proposing any additional production at the site. It will start only after

getting all the statutory permission from respective authorities.

8.2 ESTIMATED PROJECT COST

The company has made budgetary provision for the recurring expenses for the environmental

issues and Environment Protection has also been considered in planning the cost projection.

The cost projection for expans ion project will be INR 400.0 Lakh.



CHAPTER 9

ANALYSIS OF PROPOSAL

9.1 FINANCIAL & SOCIAL BENEFITS

M/s. Jesons Industries Ltd (Unit-1) has built its reputation as a preferred supplier to the

customers. The company focuses on providing quality products to the industry.

For the expansion project, the company intends to donate 2% of the profit margin for the

social benefit as Corporate Social Responsibility.

M/s. JESONS INDUSTRIES LIMITED – (Unit -...

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