M/S. ACHAL CHEMICALS. - Gujarat · 6.13 Checklist in the form of Do’s & Don’t ... 1.6...

DRAFT

ENVIRONMENTAL IMPACT ASSESSMENT REPORT

FOR

PROPOSED UNIT

(Synthetic Organic Chemicals: 590 MT /M)

OF

M/S. ACHAL CHEMICALS.

S.No.202/13, Paiki, Village - Sokhada, Ta - Khambhat, Dist – Anand, Gujarat.

PREPARED BY

BHAGWATI ENVIRO CARE PVT. LTD. [ISO 9001, ISO 14001 & OHSAS: 18001 CERTIFIED COMPANY]

CORPORATE OFFICE

28, 29, 30, Parmeshwar Estate II, Opp. HDFC Bank,

Phase I, GIDC Estate, Vatva, Ahmedabad – 382445. Gujarat, India Phone No: +91 79 29295043, 40083051/52 Fax: +91 79 40083053 , Email: [email protected] , [email protected]

URL: www.bhagwatienviro.com

mailto:[email protected]


http://www.bhagwatienviro.com/

CONTENTS

CLAUSE NO

TOPIC PAGE NO

ANN - A Executive Summary in English…………………………………………………. --

ANN - B Executive Summary in Gujarati………………………………………………… --

ANN – C Accreditation Certificate ………………………………………………………… --

CHAPTER-1 PREAMBLE

1 - 48

1.1 Preamble.................................................................................... 1 1.2 Identification of Project and Project Proponent………………………. 1 1.3 Objective of EIA Study………………………………………………….. 3 1.4 Location ……………………………………………………………………. 4 1.5 Study Area…………………………………………………………………. 12 1.6 Nearest Location from the Project Site……………………………… 13 1.7 Scope and methodology of EIA………………………………………. 15 1.8 Structure of EIA…………………………………………………………… 17 1.9 Approved TOR for EIA study from SEIAA, Gujarat…………… 19 1.10 Compliance of TOR……………………………………………………… 29 1.11 Regulatory Frame work………………………………………………….. 45 1.12 Photographs of the Proposed Project Site………………………… 47

CHAPTER – 2

PROJECT DESCRIPTION

49 - 112

2.1 Prelude…………………………………………………………………………….. 49 2.2 Location……………………………………………………………………………. 50 2.3 Justification of Project site……………………………………………………… 50 2.4 Promoters and their background……………………………………………….. 51 2.5 Infrastructure Facilities including Power Sources………………… 51 2.6 Land Use Breakup for Total Plot Area………………………………. 53 2.7 Product Details…………………………………………………………… 54 2.8 Packing & Final Application of Products………………………….. 56 2.9 By product management………………………………………………… 57 2.10 Raw material Requirements……………………………………………. 58 2.11 Chemical Name & Physical form of raw materials…………………. 61 2.12 Physical and Chemical properties of Hazardous Raw material…. 61 2.13 Manufacturing Process……………………………………………….… 64 2.14 Water Consumption & Effluent generation……………… 77 2.15 Characteristics of effluent……………………………………………… 81 2.16 Details of Effluent Treatment Plant…………………………………. 81 2.17 Flue Gas Emission…………………………………………………………….. 84 2.18 Process Gas Emission………………………………………………………… 86 2.19 Fuel Requirement…………………………………………………………....... 86 2.20 Fugitive Emission Control……………………………………………………… 87

2.21 Hazardous waste management…………………………… 88 2.22 Noise Pollution…………………………………………………………….. 89 2.23 List of Hazardous Chemicals……………………………………………. 90 2.24 Safety & Occupational measure for storage & handling of the Raw Material

& product………………………………………………………… 95

2.25 Action Plan for Transportation of Raw Material & product including hazardous Chemicals…………………………………………………………

99

2.26 Details of Fire fighting system…………………………………………… 99 2.27 Cost of project…………………………………………………...... 102 2.28 Power Requirement……………………………………………………….. 103 2.29 Man Power Details………………………………………………………… 103 2.30 Green Belt Development………………………………………………..... 104 2.31 Phase wise project implementation schedule with bar chart and time frame. 105 2.32 Scheme for Rain water Harvesting……………………………………… 106

CHAPTER – 3

BASELINE ENVIRONMENTAL STATUS

113 - 202

3.1 Introduction .................................................................... 113 3.2 Study Area........................................................................ 113 3.3 Environmental Standards of the Region................................ 117 3.4 Air Environment…………………………………………………………… 117 3.5 Meteorology…………………………………………………………… 130 3.6 Baseline Data………………………………………………………….. 130 3.7 Atmospheric Stability……………………………………………….. 136 3.8 Noise Environment ………………………………………………….. 137 3.9 Water Environment............................................................ 146

3.10 Land Environment……………………………………………………. 154 3.11 Types of Soil......................................................... 156 3.12 Land Use Pattern……………………………………………………… 161 3.13 Hydrogeology................................................................... 165 3.14 Ecology............................................................................ 169 3.15 Socio Economic Environment.............................................. 180 3.16 Economic Attributes………………………………………………….. 188 3.17 Availability of Basic Amenities…………………………………….. 195 3.18 Socio Economic Survey……………………………………………… 197

CHAPTER – 4 ENVIRONMENTAL IMPACTS ASSESMENTS

203 - 243

4.1 Impact Identification....................................................................... 203 4.2 Impact Prediction and assessment with mitigative

measures......................................................................... 208

4.3 Air Environment……………………………………………………………. 209 4.4 Mathematical Model for Pollutants Dispersion……………………… 211 4.5 Results of the ISCST -3 Model…………………………………………. 221 4.6 Ground level Concentration……………………………………………… 229 4.7 Assessment of Impact on Air Quality…………………………………… 230 4.8 Water Environment…………………………………………………… 235 4.9 Noise Environment…………………………………………………… 237

4.10 Land Environment……………………………………………………. 237

4.11 Ecology…………………………………………………………………. 238 4.12 Socio Economic Environment………………………………………. 238 4.13 Hydrogeology & Geological………………………………………….. 239 4.14 Health & Safety………………………………………………………….. 240 4.15 Traffic Study & Its Impact……………………………………………… 240

CHAPTER – 5 ENVIRONMENTAL MONITORING PROGRAM

244 - 249

5.1 Monitoring of Environment............................................ 243 5.2 Work zone monitoring arrangement for Hazardous Chemicals…… 246 5.3 Chemicals which are exposed to workers directly or indirectly…… 247

CHAPTER – 6

ENVIRONMENTAL MANAGEMENT PLAN

250 - 285

6.1 Introduction.................................................................. 250 6.2 The EMP………………………………………………………… 250 6.3 Objectives of EMP........................................................ 251 6.4 Brief Environmental management Plant......................... 252 6.5 Environmental Management Cell……………………………. 256 6.6 Health & Safety………………………………………………… 257 6.7 Occupational health Hazards……………………………….. 258 6.8 Details of occupational Health Surveillance Programme……………. 266 6.9 Hazardous Identification and Preventive Measures………………….. 268

6.10 Occupational health and First Aid measures 273 6.11 Expenditure on Environmental Matters……………………… 275 6.12 Concept of waste minimization……………………………… 276 6.13 Checklist in the form of Do’s & Don’t………………………. 279 6.14 Socio Economic Development activity…………………….. 281 6.15 Environmental Policy 283 6.16 Infrastructure facilities to the labours during construction Phase. 284

CHAPTER – 7 ADDITONAL STUDIES

286 - 303

7.1 Public Consultation....................................................... 286 7.2 Risk Assesment............................................................ 287 7.3 Onsite & Offsite Disaster preparedness & Emergency management

plan of the Industry………………………………………………………… 290

7.4 Social Impact Assesment…………………………………..... 303

CHAPTER – 8 PROJECT BENEFITS

304

-- Project Benefits.......................................................................... 304

CHAPTER –9 SUMMARY OF ENVIONMETAL IMPACTS AND CONCLUSION

305 - 307

9.1 Air Environment……………………………………………….. 305 9.2 Water Environment……………………………………………. 305 9.3 Noise Environment……………………………………………. 306 9.4 Hazardous wastes…………………………………………….. 306 9.5 Ecology………………………………………………………….. 307 9.6 Socio Economic Environment………………………………. 307 9.7 Conclusion……………………………………………………… 307

CHAPTER – 10 PROFILE OF ENVIRONMENTAL CONSULTANTS

308 - 317

10.1 Introduction................................................................. 308 10.2 Expertise In ................................................................ 309 10.3 Laboratory Facility....................................................... 311 10.4 Treatability studies ...................................................... 311 10.5 Our Team of Highly Qualified Technocrats &

Scientists……………………………………………………….. 312

10.6 List of Valuable Clients in Gujarat................................. 313 10.7 List of Valuable Clients in Himachal Pradesh……………. 315 10.8 EC Application Applied by M/s. Bhagwati Enviro Care

Pvt.Ltd…………………………………………………………… 316

10.9 Schedule II Environmental Audit carried out by M/s. Bhagwati Enviro Care Pvt.Ltd…………………………….....

317

FIGURES FIGURE

NO TOPICS

CHAPTER - 1 1.1 Map of Gujarat State……................................................. 5 1.2 Map of Anand District.................................................. 6 1.3 5 Km & 10 KM radius Map of the project site…………………. 7 1.4 Plant Layout ……………………………………………………………. 8 1.5 Goggle Image of M/s. Achal hemicals……….. 9

1.6 Topography map of M/s. Achal Chemicals…….. 11 1.7 Methodology of EIA study………………………………………… 16

CHAPTER-2 2.1. Water Balance Diagram.................................................. 80

2.2 Effluent Treatment Plant Flow Diagram.................................... 82 2.3 Fire Hydrant Diagram..................................... 101

CHAPTER -3

3.1 Study Area Map of Base line Study for 5 KM Radius and 10 KM Radius with Topo Sheet No………………………………………………..

115

3.2 Study Area Map of Base line Study for 5 KM Radius and 10 KM Radius in Google Map……………………………………………………….

116

3.3 Sampling Locations for AAQ, Water Quality, Noise Level and Soil Analysis………………………………………………………………………..

120

3.4 Wind Rose Diagram...................................................... 131 3.5 Wind Rose Frequency Distribution Graph ………………………… 134 3.6 Geological Structure of Gujarat State................................ 155 3.7 Land use / land cover map of 10 km radius area around project site… 164 3.8 Hydro chemistry level of ground water……………………………………. 166 3.9 Status of depth to water level in Gujarat............................................... 167

3.10 Ground water Quality map of Gujarat……………………………………... 168 3.11 Forest Vegetation map of Gujarat…………………………………………. 178 3.12 National park and Sanctuaries of Gujarat………………………………… 179 3.13 Population Details…………………………………………………………… 185 3.14 Literacy Details……………………………………………………………… 187 3.15 Workers Pattern…………………………………………………………… 194 3.16 Main Workers Employment Pattern…………………………………… 194

CHAPTER - 4

4.1 Isopleths of SPM..................................................................... 231 4.2 Isopleths of SO 2……………………………………………………….. 232 4.3 Isopleths of NO x……………………………………………………….. 233 4.4 Isopleths of HCl………………………………………………………. 234

CHAPTER -6

6.1 Organization Chart………………………………………………. 256

TABLES

TABLE NO. TOPICS PAGE NO. CHAPTER –1

1.1 Details of project Site & Nearest locations from the Site……… 13 1.2 Nearest Industries from the project Site………………………….. 14 1.3 Compliance of Terms of Reference……………………………….. 29

CHAPTER –2

2.1 Location of the project site………………………………………….......... 50 2.2 Details of Sources…………………………………………………………. 52 2.3 Land use breakup for total Plot area…………………………………….. 53 2.4 List of Product………………………………………………………………. 54 2.5 List of By Product………………………………………………………… 54 2.6 Chemical name of Products……………………………………………… 55 2.7 Packing & Final Application of Products………………………………… 56 2.8 Details of Raw Material …………………………………………………… 58 2.9 Details of water consumption & Wastewater Generation……………… 78

2.10 Characteristics of Effluent……………………………………………….. 81 2.11 Details of Proposed Effluent Treatment Plant Units………………… 81 2.12 Flue gas Stack details……………………………………………………. 84 2.13 Emission rate of Pollutants……………………………………………… 85 2.14 Process gas Stack details………………………………………………… 86 2.15 Fuel Details…………………………………………………………. 86 2.16 Fuel Characteristics………………………………………………. 86 2.17 Details of Hazardous waste………………………………………. 88 2.18 Typical Noise level of equipment………………………………. 89 2.19 List of Hazardous chemicals………………………………….. 90 2.20 Antidotes of Chemicals…………………………………………. 97 2.21 Capital Cost & Recurring cost of the project……………………….. 102 2.22 Power Requirement…………………………………………….. 103 2.23 Details of Man Power…………………………………………… 104

CHAPTER – 3

3.1 Name of villages in the study area……………………………… 114 3.2 Location of ambient air quality monitoring stations…………. 118 3.3 Ambient Air quality Results (Min, Max, Avg and 98%) for

Individual Locations…………………………………………………. 119

3.4 Ambient Air Quality Analysis Report ……………………………… 122 3.5 Details of Ambient Air quality monitoring and analysis

procedure…………………………………………………………. 129

3.6 Wind Rose Frequency Distribution…………………………… 132 3.7 Wind Rose Frequency Distribution count………………………… 133 3.8 Relative Humidity 135 3.9 Hourly mixing depth over Indian Region…………………….. 136

3.10 Noise Level in the study area…………………………… 138 3.11 Location of water quality monitoring station………………... 147 3.12 Water quality Analysis………………………………………….. 149 3.13 Analysis Results of Soil Sample……………………………………. 157 3.14 Landuse distribution in study area (10 Km Radial Zone) ……. 163

TABLE NO. TOPICS PAGE NO. 3.15 List of Commonly found flora in the study

area…………………………………………………………………….. 171

3.16 Bird species reported during the study………………………………… 173 3.17 Amphibians & Reptiles reported during the study Area………………… 174 3.18 Mammals species reported during the study…………………………….. 175 3.19 List of Fish Found in the study Area………………………………………. 176 3.20 Population Details…………………………………………………… 183 3.21 Literacy Details………………………………………………………. 186 3.22 Employment pattern ……………………………………………… 189 3.23 Main worker Employment pattern………………………………… 192 3.24 Availability of basic Amenities Activities…………………………………… 195 3.25 Name of village for survey in the Study Area……………………………. 199

CHAPTER -4

4.1 Impact identification matrix………………………………………… 205 4.2 Impact Prediction Matrix……………………………………………. 206 4.3 Basis of Emission Rate calculations…………………………….. 220 4.4 The 1st highest 24 Hr average Concentration values of

SPM………………………………………………………………… 221

4.5 The 1st highest 24 Hr average Concentration values of SO x……………………………………………………………………….

223

4.6 The 1st highest 24 Hr average Concentration values of NO2……………………………………………………………………….

225

4.7 The 1st highest 24 Hr average Concentration values of HCl……………………………………………………………………….

227

4.8 Maximum Computed Ground Level Concentration……………. 229 4.9 Traffic study………………………………………………………….. 241

4.10 Assessment of Proposed Traffic Load………………………… 242 CHAPTER – 5

5.1 Environmental Monitoring Plan........................................ 244 CHAPTER – 6

6.1 Expenditure on Environmental Matters……………………….. 275

ANNEXURES

ANNEXURE NO.

Topics

Page No.

1. RISK ASSESMENT STUDY REPORT………………………………… 318 - 395

2. NATIONAL AMBIENT AIR QUALITY STANDARDS……………………….. 396- 397

3. ICMR STANDARD FOR DRINKING WATER………………………………. 398

4. NATIONAL AMBIENT NOISE QUALITY STANDARDS AND OSHA’S PERMISSIBLE LIMIT FOR NOISE…………………………………………..

399

5. LAND SUPPORTING DOCUMENTS……………………………………….. 400 - 401

6. UNDERTAKING OF ACHAL CHEMICALS………………. 402 - 403

7. UNDERTAKING OF CONSULTANT………………………………………… 404

8. TREATABILITY STUDY REPORT……………………………………………. 405 - 415

9. CGWA APPLICATION COPY………………………………………………… 416 - 418

10. MATERIAL SAFETY DATA SHEETS OF RAW MATERIAL & PRODUCT

419 - 503

Annexure: A

EXECUTIVE SUMMARY OF

ENVIRONMENTAL IMPACT ASSESSMENT REPORT

FOR

PROPOSED UNIT

OF

M/S. ACHAL CHEMICALS

(S. No. 202/13, Paiki, Village – Sokhada, Ta – Khambhat, Dist –

Anand.)

PREPARED BY

BHAGWATI ENVIRO CARE PVT. LTD. [ISO 9001, ISO 14001 & OHSAS: 18001 CERTIFIED COMPANY]

CORPORATE OFFICE

28, 29, 30, Parmeshwar Estate II, Opp. AMCO Bank,

Phase I, GIDC Estate, Vatva, Ahmedabad – 382445. Gujarat, India Phone No: +91 79 29295043, 40083051/52 Fax: +91 79 40083053 , Email: [email protected] , [email protected]

URL: www.bhagwatienviro.com




Annexure: A Executive Summary for Proposed Manufacturing unit by M/s. Achal Chemicals. at

S. No. 202/13, Paiki, Village - Sokhada, Ta- Khambhat, Dist: Anand, Gujarat

1. INTRODUCTION

M/s. Achal Chemicals is located at S. No. 202/13, Paiki, Village – Sokhada, ta – Khambhat, Dist – Anand. They have obtained Consent to Establishment for manufacturing of Inorganic products (1) Calcium Chloride (2) Potassium Chloride (3) Zinc Chloride – 300 MT /M alternatively. Now, they are going to start proposed synthetic organic products in their same premises. The quantity of propose products will be 590 MT /M. During mfg. Of proposed production activity, Sodium Bi sulphite will be generated @ 583 MT /M. Proposed unit is not located in GIDC Estate, but this is small scale unit, water consumption is less than 25 KLPD, Fuel Consumption is less than 25 MT/Day and Unit is not fall under MAH category. So, According to EIA notification dated 14th September 2006 and its vide amendment, by Ministry of Environment & Forest (MoEF), Government of India, their Proposed manufacturing activity is falls under Synthetic Organic Chemicals – Schedule 5(f)) & cat -B. For that unit needs Environment clearance from State Level Environment Impact Assessment Authority, Gandhinagar, Gujarat. The total plot area is 4000 Sq. meter. From that Proposed constructed area will be ~ 1475 Sq. meter, Road Area will be 150.00 Sq. meter, Parking Area will be 150 Sq. meter , gardening area will be 1350 Sq. meter and Open Area will be 975 Sq. meter .

2. DETAILS OF PRODUCTS Table: 01

Product Details

No. Name of Product Total Quantity (MT/Month)

01 Acetyl chloride 80

02 Chloroacetyl chloride 50

03 4-Chlorobutyryl chloride 50

04 Benzoyl chloride 80

05. Benzotrichloride (Captive Use) 100

06. 2 Ethyl Hexonoyl chloride 50

07. Methoxy acetyl chloride 40

08. Octanoyl chloride 30

09. Lauroyl chloride 30

10. Lauryl chloride 30

11. 3 – chloro propionyl chloride 50

Total 590

i Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



Table: 02

List of By-product with its quantity

Note: Unit has obtained CTE for Mfg of Inorganic products (1) Calcium Chloride (2) Potassium Chloride (3) Zinc Chloride – 300 MT /M alternatively.

3. WATER CONSUMPTION & WASTEWATER GENERATION/ DISPOSAL

Table: 03 Water Consumption and Wastewater generation

Particulars Water Consumption (Lit/Day) Wastewater generation (Lit/Day)

As per CTE for

Inorganic. product

Proposed products

Total As per CTE for

Inorganic. product

Proposed products

Total

Domestic 1500 --- 1500 1000 --- 1000

Gardening 2500 --- 2500 --- --- 0

Industrial

Process ---

500

(Recycle Boiler and Cooling Blow

down)

500

(Recycle Boiler and Cooling Blow

down)

--- 0

Boiler --- 4000 4000 --- 300

(Reuse in Process)

300

(Reuse in Process)

Scrubber --- 13,000

(1000 Fresh + 12000 Condensate

Recycle from inorganic plant)

13,000

(1000 Fresh + 12000 Condensate

Recycle from inorganic plant)

--- 0

(*HCl(30%) for reuse @ 18460

Lit/Day)

0

(*HCl (30%) for reuse @ 18460

Lit/Day)

Cooling 2000 --- 2000 --- 200 200

No. Name of By Product Total Quantity (MT/Month)

01 Sodium Bisulfite 583

ii Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



(Reuse in process)

(Reuse in process)

Condensate --- 12000

(Condensate recycle to scrubber)

12000

(Condensate recycle to scrubber)

Total 6000 17500

(5000 Fresh+12500

Recycle)

23500

(11000 Fresh+12500

Recycle)

1000 12500

(12500 Recycle)

13500

(1000 Soak pit + 12500 Recycle)

Source of water will be met through Bore well or tanker Water Supply.

• Total water requirement will be 23.5 KLPD. 11 KLPD fresh and 12.5 KLPD recycled water.

• There will be no Process effluent generation. • Boiler and Cooling Blow Down: Reused in process

Scrubbing effluent: • From scrubber, HCl (30%) will be generated, which will be reused in manufacturing

of inorganic products. • Condensate from inorganic plant will be reused in

scrubber. • So, it is zero discharge unit.

The total domestic effluent will be discharge in soak Pit via septic tank.

iii Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



Table: 04 Mode of Disposal and Treatment

Sr. No.

Source Quantity and mode of disposal

1. Domestic sewage

Domestic effluent @ 1000 Liter / day will be disposed off through septic tank / soak pit system.

2. Industrial wastewater

• Total water requirement will be 23.5 KLPD. 11 KLPD fresh and 12.5 KLPD recycled water.

• There will be no Process effluent generation. • Boiler and Cooling Blow Down: Reused in process

Scrubbing effluent: • From scrubber, HCl (30%) will be generated, which

will be reused in manufacturing of inorganic products. • Condensate from inorganic plant will be reused in


The total domestic effluent will be discharge in soak Pit via septic tank.

4. DETAILS OF AIR EMISSION

Table: 05 Flue Gas Stack Details

No. Stack attached

To

Capacity Stack Ht (m)

Fuel APC Measures

Pollutants SPM SO 2 NO x

Name Consumption 01 Thermic

Fluid Heater

6 Lakh Kcal/Hr

33 m Bio Fuel/ Lignite

1 MT/ Day Multi cyclone

dust collector

<150

mg/NM3

<100 ppm

<50 ppm

02 Boiler 1 MT/Hr 33 m 1 MT/ Day

03 D.G.Set 100 KVA 5 m Diesel 10 Lit/hr -- -- <100 ppm

--

iv Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



Process Gas Stack Details:

Table: 06 Process gas Stack Details

No. Stack attached To

APCD System Stack Height

Stack Diameter Pollutants

1. Reaction vessel

Two Stage Scrubber system (Water Scrubber followed by Alkali Scrubber)

11 m 0.3 m HCl <= 20 mg/NM3

SO 2 <= 40 mg/NM3

Table: 07

Fuel Details

Sr.No Name of Fuel Consumption

1 Bio Fuel 2.0 MT /Day 2 Lignite

v Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



5. DETAILS OF HAZARDOUS WASTE GENERATION & ITS MANAGEMENT

TABLE: 08

DETAILS OF HAZARDOUS WASTE GENERATION & ITS MANAGEMENT

No. Type of Waste with .Category

No.

Qty. Source of Generation

Collection Treatment

Storage Disposal/ Management

1. ETP Waste (Cat. No.: 35.3)

1.2 MT /Yr Effluent Treatment Plant

Manual for less quantity & By pump for high quantity

Solar Drying

Packed into HDPE Bags, store into storage area

Dispose to TSDF Site.

2 Spent Oil/Used Oil (Cat. No.: 5.1)

10 L/Yr Plant Machineries

Manual - Separate store into SWSA after filling into drums.

Used Oil will be reused as a lubricant in plant machineries. Spent oil sell to authorized recycler.

3 Discarded Containers (Bag, Barrel, Drum) (Cat. No.: 33.1)

48 MT /Yr Production Section

Manual --- Store into SWSA.

Return back to raw material supplier or used for packing of ETP waste.

4 Distillation Residue (Category no.: 36.4)

12 MT /Yr Production Section

Manual - Store into SWSA.

Collection, Storage, Transportation, Disposal to CHWIF.

vi Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



1. ENVIRONMENTAL PARAMETER MONITORING STUDY AREA/ STUDY PERIOD

The study area for detailed studies is an area within a radius of 10 Kms. Ambient air quality monitoring were carried out at 08 locations within the study area of 5 km aerial coverage from project site as the Center. The ground water monitoring, noise level monitoring, Soil analysis were carried out at 08 location for once in the study period. The monitoring activities were carried out at 08 sampling sites for the Month of December 2016 – January, February 2017.

2. AIR ENVIRONMENT

Baseline study indicates that AAQ in the surrounding study area with respect to PM2.5, PM10, SO2, NOX, HCl, and VOC are well within the stipulated permissible limits as prescribed by the latest National Ambient Air Quality (NAAQ) Standards for the respective industrial residential rural areas.

Maximum evaluated 24 hourly GLC from the ISCST-3, when added to the 98-percentile concentration of each parameter monitored during Month of December 2016 – January, February 2017 season of the ambient air it indicates that due to establishment of proposed project of M/s. Achal Chemicals, ambient air quality of the surrounding study area will be well within the NAAQ standards for the respective Industrial, residential rural areas. Company will use Lignite/Biofuel as a fuel. There will be process gas emission from process vessel as shown in Table No.06.

It is concluded that there will be no long term impacts on the surrounding ambient air environment.

3. WATER ENVIRONMENT

The source of water for the proposed project will be Water Tanker / Borewell. Base line data reveal that, the ground water quality is not meeting with Drinking Water standards. So, unit should install RO system for Drinking water facility. The company proposes to use proposed source of water for both domestic as well as Industrial purpose. • Total water requirement will be 23.5 KLPD.

11 KLPD fresh and 12.5 KLPD recycled water. • There will be no Process effluent generation. • Boiler and Cooling Blow Down: Reused in process

Scrubbing effluent: • From scrubber, 30% HCl will be generated, which will be reused in

manufacturing of inorganic products. • Condensate from inorganic plant will be reused in


The total domestic effluent will be discharge in soak Pit

vii Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



via septic tank.

It is concluded that due to zero discharge unit, there will be no significant impacts on the surrounding water environment.

4. NOISE ENVIRONMENT

Base line data indicates that noise levels in the ambient air environment are within the prescribed norms. The industry will provide adequate noise control measures such as mufflers & silencers at the air inlet/outlet, anti vibration pad for equipment with have extreme vibration etc. Ear plugs & ear muffs will be provided to the workers where noise level will remain extremely high. Thus, there will be short term, reversible impact on the noise environment due to the proposed project.

5. LAND ENVIRONMENT

Air pollution, water pollution and solid waste pollute soil and causes direct/indirect effect on soil. Since all necessary air pollution control measures have been provided and based on the results of the dispersion model for the ground level concentration of various pollutants after the commissioning of the proposed Project, there will not be any adverse impact of air pollution on soil. Industrial effluent will be treated into ETP and finally treated effluent will be reused in Plant to achieve zero discharge unit. Therefore no impact on soil environment is anticipated. All necessary control measures will be provided for handling, storage and safe disposal of solid/hazardous waste, which will be generated from the proposed project. Thus, there will not be any significant impact of solid waste on the soil Environment.

6. ECOLOGY

Impacts on terrestrial ecosystem due to the operation of plant occur mainly from air emissions. Air pollutants can impact adversely on the biotic and abiotic components of the ecosystem and may include injurious effects when concentration of these pollutants exceed from permissible limit. Since the proposed activity will be carried out in proposed unit, so, there will be no adverse impact on the ecological environment of the study area.

viii Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



The total plot area is 4000 Sq. meter. From that Proposed constructed area will be ~ 1475 Sq. meter, Road Area will be 150.00 Sq. meter, Parking Area will be 150 Sq. meter , gardening area will be 1350 Sq. meter and Open Area will be 975 Sq. meter . The company will also develop plantation as per the MoEF guidelines all along the periphery of plant so that these trees perform as natural barrier for bring down the fugitive emission and also stop carryover of dust along with wind current.

7. SOCIO-ECONOMIC ENVIRONMENT

Due to Proposed project, 30 nos. of local peoples and outside peoples will get employment during the construction phase and additional 25 peoples will be employed during the operation phase. The indirect employment will also be generated by way of transportation, shopkeepers and other casual employment for many people. Thus, the proposed project will have long term- irreversible positive impact on the employment pattern of the study area.

8. ENVIRONMENTAL PARAMETER MONITORING Environmental parameter monitoring facility of the proposed expansion project is as given below:

S. No.

Aspect Source of Impact Monitoring Method and it’s Parameters

Frequency Executing Agency

Monitoring Agency

1.0 Construction Phase (As the construction area is small so, steel structure will be used in the existing unit, hence the impact will be very less)

1.1 Local Manpower Absorption

Construction Work

Contractor’s report No. of people working in the project

Daily Contractor Achal Chemicals

1.2 Air Quality transportation of construction materials

Survey & observations; Levels of SPM, RSPM, SO2 and NOx

Weekly Achal Chemicals

GPCB/ Recognized Env. Agency

1.3 Public Health Dust, Noise, Movement of labours

Regular medical checkup

Monthly Contractors Achal Chemicals

2.0 Operation Phase

2.1 Water Quality & Quantity

Surface & Ground water quality within the Project Area

Surveys, sample collection & field measurement;

Quarterly Achal Chemicals


ix Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



2.2 Effluent Quality

Quality of Treated effluent Reuse in the plant.

ETP sample collection & quality analysis

Daily (Internal); Monthly (Third Party)

Achal Chemicals


S. No.

Aspect Source of Impact

Monitoring Methods and Parameters

Frequency Executing Agency

Monitoring Agency

2.3 Air Quality Emissions from utility and process gas.

Air quality monitoring at 2-3 location within (SO 2 , NO x , SPM, RSPM, CO, HC, VOC) as well as stack monitoring.

Ambient -Monthly (24 hourly); Stack – Monthly (third party)

Achal Chemicals


2.4 Noise Level Noise level compliance with respect to industrial standards

Ambient Equivalent Sound Pressure Levels (Leq) in day and Night time at 4 to 6 location.

Monthly (Third Party) and fortnightly (internal)

Achal Chemicals


2.5 Biological Environment

Horticulture/ Greenbelt Development

Survival rate of plants and shrubs

Quarterly Achal Chemicals


2.6 Solid Waste Management

Disposal of waste

Monitoring of waste collection, segregation and disposal

Fortnightly Achal Chemicals


2.7 Hazardous Waste Management

Hazardous waste as required by hazardous waste authorization

Monitoring of hazardous waste collection, segreg ation, storage and disposal

Fortnightly Achal Chemicals


Generation of used drums, bags and records of their dispatch to approved vendors.

Maintain Records Daily Achal Chemicals


x Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



Generation of waste oil and their treatment

Maintain Records Daily Achal Chemicals


9. ADDITIONAL STUDIES

We have carried out socio-economic study of the study area to evaluate impact of proposed project on them. Since the proposed project is a small scale unit so, it is beneficial to local people.

10. ENVIRONMENTAL MANAGEMENT PLAN

The environmental management plan is the plan for effective environmental management prepared by project proponents. Environmental Management Plan of the company is given in the following table:

Activity Environmental Impacts

Mitigation measures Remarks

Construction Phase: Erection of Plant Machineries

• Air • Noise • Socio

Economic

• Well maintained vehicles will be used.

• Metalled Road for Vehicle Movement

• Well maintained equipment will be utilized to prevent noise generation.

• Local labour will be hired for the work so that housing arrangement will be avoided.

Implementation responsibility: Achal Chemicals

xi Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



OPERATIONAL PHASE:

M/s. Achal Chemicals has planned all the necessary steps to control Water Pollution, Air Pollution, noise pollution as well as Hazardous Waste Pollution. The detailed mitigation measures planned during operation phase of the project are as follows: Activity Environmental

Impacts Mitigation measures Remarks

Manufacturing of Products

o Air o Land o Water o Noise

• Ensure proper handling of all chemical by introducing spill control procedures.

• Ensure usages of PPE’s by workers.

• Strictly following the appropriate spill control procedures.

• The charging of the hazardous chemical will be done through very carefully.

• MSDS of Raw material & products will be displayed at storage & handling area.

• Water usage will be strictly by putting water meter plant wise.

• Monitored data will be analyzed and reviewed time to time.

• Contaminated solid waste will be sent to approve TSDF Facilities.

• Storage area will be designed in line with the factory Act requirement.


xii Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



Environmental Management Plan: Operation Phase:

Activity Environmental Impacts

Mitigation Measures Remarks

Operation of Thermic Fluid Heater and Boiler

• Air • Noise • Water

• Ensure proper preventive maintenance of fuel firing system and optimization of air fuel ratio.

• Ensure proper maintenance of machinery to reduce noise level

• After clean up of spillage ensure that disposed it properly.

• Provision of Adequate Stack Height.

• Ensure usage of Personal Protective Equipments.


Operation of Cooling Tower

• Air • Water • Noise

• Ensure proper maintenance of machinery to reduce noise level.

• Blow down is being sent in ETP provided within premises.

xiii Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



Environmental Management Plan: Operation Phase

Storage, Handling & Transportation of Raw materials and Products

• Air • Water • Land

• Chemical to be stored in accordance with the rules and regulations of the Safety Department.

• Separate storage area for solid/liquid raw materials.

• Install proper facilities to prevent rain/storm water contamination during the storage of solid raw materials.

• Ensure disposal of used drums, bags as per the rules/regulations.


Transportation of all the raw materials, Finished products & Hazardous wastes.

Air Water Land

• Work will be given to Trained/Approved Transports for the transportation of the raw materials/products.

• TERMCARD will be followed.

• Ensure availability of MSDS of all the raw materials and finished products to the Off-site Emergency team.

Development and maintenance of green belt

• Air. • Land

Ensure development and maintenance of proper green belt as proposed.

Direct / Indirect Employment

• Socio Economic issue

Continue policy of local employment according to the skill and availability of the manpower

xiv Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.



CONCLUSION The study brings out the followings: • The proposed project will have easy access to basic infrastructure facilities,

availability of land, fuel, transportation network, power availability, environmental compatibility and well developed pollution control systems.

• Environmental Impact Assessment shows that proposed project activity will not

have any significant impact on existing ambient air quality, ground water quality and noise level.

• Risk to flora, fauna and soil is negligible due to location of project activity and

proposed effective environmental management plan for management and handling of air pollution, hazardous wastes and wastewater.

• Greenbelt on available open land area will be developed within the plant

premises; there will be positive impact on the ecological environment of the study area.

• There will be Socio-economic benefits due to creation of direct/indirect

employment. Thus, it is concluded that proposed project of M/s. Achal Chemicals Will have negligible impact on environment and will become beneficial to the local people after implementation of the mitigation measures and environmental management plan.

xv Prepared By M/s. Bhagwati Enviro Care Pvt Ltd.

Annexure-B

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OHSAS:

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[email protected]

[email protected] URL: www.bhagwatienviro.com




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Annexure: C

Accreditation Certificate

Accreditation Certificate of M/s. Bhagwati Enviro Care Pvt Ltd.

M/S. ACHAL CHEMICALS. - Gujarat · 6.13 Checklist in the form of Do’s & Don’t ... 1.6...

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