MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C,...

44
*26920468_0620* Drive Technology \ Drive Automation \ System Integration \ Services Revision Mechatronic Drive Unit MOVIGEAR ® performance (MGF..-...-C) Edition 06/2020 26920468/EN

Transcript of MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C,...

Page 1: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

*26920468_0620*Drive Technology \ Drive Automation \ System Integration \ Services

Revision

Mechatronic Drive UnitMOVIGEAR® performance(MGF..-...-C)

Edition 06/2020 26920468/EN

Page 2: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

SEW-EURODRIVE—Driving the world

Page 3: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

1RevisionDescription

Revision – MOVIGEAR® performance 3

1 Revision1.1 Description

INFORMATIONThis revision contains the following corrections and amendments regardingMOVIGEAR® performance. This document does not replace the detailed operating in-structions.

Observe the following revised/added chapters:• "General information" > "Product names and trademarks" > "Trademark of Beck-

hoff Automation GmbH" for drive unit MGF..-DSI-C

• "Safety notes MOVIGEAR® drive unit" >– "Designated use" > "Restrictions according to the European WEEE Direc-

tive 2012/19/EU"• "Electrical installation" >

– "Bulk cables" > "PA hybrid connection cable for AC  400  V and 24  V backupvoltage"

– "Plug connectors" > "Plug connector positions at the MGF..-DBC-C drive unit"– "Plug connectors" > "Plug connector positions at the MGF..-DAC-C drive unit"– "Plug connectors" > "Plug connector positions at the MGF..-DFC-C, MGF..-DSI-

C drive unit"– "Plug connectors" > "Using plug connectors assembled by yourself"– "Assignment of the optional plug connectors at MGF..-DBC and MGF..-DAC" >

"X1206: AC 400 V connection (IN)"– Assignment of the optional plug connectors at MGF..-DBC and MGF..-DAC" >

"X2242: AC 400 V connection (OUT)"– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI" >

"X1216: PA connection for AC 400 V and 24 V backup voltage (IN)"– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI" >

"X2327: PA connection for AC 400 V and 24 V backup voltage (OUT)"– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI" >

"X1206: AC 400 V connection (IN)"– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI" >

"X2242: AC 400 V connection (OUT)"– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI"

>"X1523: DC 24 V backup voltage, input"– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI"

>"X2313: DC 24 V backup voltage, output"• "Service" > "Description of status and operating displays" for drive unit MGF..-DSI-

C

• "Technical data and dimension sheets" > "Dimension drawings of plug connectorsin the connection box" > "MOVIGEAR® performance MGF..-...-C/IV" > "Plug con-nectors"

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Page 4: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

1 RevisionAffected documents

Revision – MOVIGEAR® performance4

1.2 Affected documentsThis revision applies to the following document:• Operating instructions "MOVIGEAR® performance MGF..-DBC-C (binary)"• Operating instructions "MOVIGEAR® performance MGF..-DAC-C (AS-Interface)"• Operating instructions "MOVIGEAR® performance MGF..-DSI-C (EtherCAT®/

SBusPLUS)"• Operating instructions "MOVIGEAR® performance MGF..-DFC-C (PROFINET IO,

EtherNet/IP™, Modbus TCP, POWERLINK)"

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Page 5: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

2General informationProduct names and trademarks

Revision – MOVIGEAR® performance 5

2 General informationOnly applies to drive unit MGF..-DSI-C.

2.1 Product names and trademarks

The brands and product names in this documentation are trademarks or registeredtrademarks of their respective titleholders.

2.1.1 Trademark of Beckhoff Automation GmbHEtherCAT® is a registered trademark and patented technology, licensed by BeckhoffAutomation GmbH, Germany.

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Page 6: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

3 Safety notes MOVIGEAR®

Designated use

Revision – MOVIGEAR® performance6

3 Safety notes MOVIGEAR®

3.1 Designated use3.1.1 Restrictions under the European WEEE Directive 2012/19/EU

You may use options and accessories from SEW-EURODRIVE exclusively in connec-tion with products from SEW-EURODRIVE.

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Page 7: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationBulk cable

Revision – MOVIGEAR® performance 7

4 Electrical installation

4.1 Bulk cable4.1.1 PA hybrid connection cable for AC 400 V and 24 V backup voltage

Connection cable 2.5 mm2

Connection cables Conformity/Operating

voltage

Cable reel/in-stallation type

Cable type Cable crosssection/

Part number

Open cable end (not prefabricated)

CE/UL:AC 500 V

100 m200 m

HELUKABEL®

Li9YYö2.5 mm2

28118723

Open cable end (not prefabricated)

CE/UL:AC 500 V

100 m200 m

HELUKABEL®

Li9Y11Y-HF

2.5 mm2

28118707

Connection cable 4.0 mm2

Connection cables Conformity/Operating

voltage

Cable reel/in-stallation type

Cable type Cable crosssection/

Part number

Open cable end (not prefabricated)

CE/UL:AC 500 V

100 m200 m

HELUKABEL®

Li9YYö4.0 mm2

28118731

Open cable end (not prefabricated)

CE/UL:AC 500 V

100 m200 m

HELUKABEL®

Li9Y11Y-HF

4.0 mm2

28118715

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Page 8: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4 Electrical installationBulk cable

Revision – MOVIGEAR® performance8

Connection of bulk cablesThe following table shows the conductor assignment of cables with the following partnumbers:

Part numbers28118723, 28118707, 28118731, 28118715

Connection descriptionBulk cable Description

Core color/Core cross

section

Identific-ation

Signal

Brown2.5 mm2

4.0 mm2L1 L1 Line connection, phase L1

Black2.5 mm2

4.0 mm2L2 L2 Line connection, phase L2

Grey2.5 mm2

4.0 mm2L3 L3 Line connection, phase L3

Green/yel-low

2.5 mm2

4.0 mm2

– PE PE connection

Brown2.5 mm2 – +24V DC 24 V

Blue2.5 mm2 – 0V24 0V24 reference potential

White0.34 mm2 – Res. Reserved1)

Yellow0.34 mm2 – Res. Reserved1)

Blue0.34 mm2 – Res. Reserved1)

Orange0.34 mm2 – Res. Reserved1)

1) Reserved wires must be isolated and fixed in the connection box.

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Page 9: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationPlug connectors

Revision – MOVIGEAR® performance 9

4.2 Plug connectors

4.2.1 Plug connector positions at the MGF..-DBC-C drive unitThe following figure shows possible plug connector positions:

X2242

X4141

X 2

3

1

X1203_1

X5136

X1206

X2242

X1203_1

X1203_1

X5505 X5504

X5136

X1203_2

X5504

X5505

X4141X4141

X5505

X5504

X1203_2

X1203_2 X5136

X1206

X2242

[1]

X1206

18014427720262923

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Page 10: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4 Electrical installationPlug connectors

Revision – MOVIGEAR® performance10

Plug connectors Not together at aposition with theplug connector:Designation Coding ring/

colorFunction Position

X1203_1 Black AC 400 V connection1) X, 2 or 3 • X1206

X1203_2 Black AC 400 V connection X, 2 or 3 • X2242• X5136

X1206 – AC 400 V connection (IN)2) X, 2 or 3 • X1203_1

X2242 – AC 400 V connection (OUT) X, 2 or 3 • X1203_2• X5136

X5504 Yellow STO (3-core connection)3) X, 2 or 3 –

X5505 Yellow STO (3-core connection)3) X, 2 or 3 • X4141

X5136 – Digital inputs/outputs X, 2 or 3 • X1203_2• X2242

X4141 Black Engineering interface X, 2 or 3 • X5505

– – [1] Optional pressure compensation 1 –1) Plug connector X1203_1 can also be ordered individually (i.e. without plug connector X1203_2).2) Plug connector X1206 can be ordered separately (i.e. without plug connector X2242).3) Plug connectors X5504 and X5505 can only be ordered together.

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Page 11: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationPlug connectors

Revision – MOVIGEAR® performance 11

4.2.2 Plug connector positions at the MGF..-DAC-C drive unitThe following figure shows possible plug connector positions:

X1524

X4141

X 2

3

1

X1203_1

X5136

X1206

X2242

X1203_1

X1206X2242

X5505 X5504

X5136

X1203_2

X5504

X5505X4141X1524 X5135

X5135 X4141X5505

X5504

X1203_2

X1203_2 X2242 X5136

X1206

[1]

X1203_1

X1524

X5135

27021626975200011

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Page 12: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4 Electrical installationPlug connectors

Revision – MOVIGEAR® performance12

Plug connectors Not together at aposition with theplug connector:Designation Coding ring/

colorFunction Position

X1203_1 Black AC 400 V connection1) X, 2 or 3 • X1206

X1203_2 Black AC 400 V connection X, 2 or 3 • X2242• X5136

X1206 – AC 400 V connection (IN)2) X, 2 or 3 • X1203_1

X2242 – AC 400 V connection (OUT) X, 2 or 3 • X1203_2• X5136

X5504 Yellow STO (3-core connection)3) X, 2 or 3 • X5135

X5505 Yellow STO (3-core connection)3) X, 2 or 3 • X1524• X4141

X5136 – Digital inputs/outputs X, 2 or 3 • X1203_2• X2242

X5135 Black Digital inputs X, 2 or 3 • X5504

X1524 Black DC 24 V backup voltage (AUX-PWR)

X, 2 or 3 • X5505• X4141

X4141 Black Engineering interface X, 2 or 3 • X5505• X1524

– – [1] Optional pressure compensation 1 –1) Plug connector X1203_1 can also be ordered individually (i.e. without plug connector X1203_2).2) Plug connector X1206 can be ordered separately (i.e. without plug connector X2242).3) Plug connectors X5504 and X5505 can only be ordered together.

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Page 13: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationPlug connectors

Revision – MOVIGEAR® performance 13

4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unitThe following figure shows possible plug connector positions:

X1206

X2242

X2242

X1206

X4141

X 2

3

1

X1203_1X1216

X1203_1

X1203_1 X1216

X5505 X5504

X1523 X2313

X1523 X2313

X1203_2X2327

X5504

X5505

X4141X4141

X2313

X1523

X5505

X5504 X2313

X1523

X1203_2

X1203_2 X2327

[1]

X1216

X2327

X1206X2242

18014423726740363

Plug connectors Not together at aposition with theplug connector:Designation Coding ring/

colorFunction Position

X1203_1 Black AC 400 V connection1) X, 2 or 3 • X1206• X1216

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Page 14: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4 Electrical installationPlug connectors

Revision – MOVIGEAR® performance14

Plug connectors Not together at aposition with theplug connector:Designation Coding ring/

colorFunction Position

X1203_2 Black AC 400 V connection1) X, 2 or 3 • X2242• X2327

X1206 – AC 400 V connection (IN)2) X, 2 or 3 • X1203_1• X1216

X2242 – AC 400 V connection (OUT)2) X, 2 or 3 • X1203_2• X2327

X2327 Black/green PA connection for AC 400 V andDC 24 V backup voltage (OUT)3)

X, 2 or 3 • X1203_2• X2242

X1216 Black/green PA connection for AC 400 V andDC 24 V backup voltage (IN)3)

X, 2 or 3 • X1203_1• X1206

X5504 Yellow STO (3-core connection)4) X, 2 or 3 • X2313

X5505 Yellow STO (3-core connection)4) X, 2 or 3 • X1523• X4141

X1523 Light gray DC 24 V backup voltage - input5) X, 2 or 3 • X5505• X4141

X2313 Light gray DC 24 V backup voltage - output5) X, 2 or 3 • X5504

X4141 Black Engineering interface X, 2 or 3 • X5505• X1523

– – [1] Optional pressure compensation 1 –1) Plug connector X1203_1 can also be ordered individually (i.e. without plug connector X1203_2).2) Plug connector X1206 can be ordered separately (i.e. without plug connector X2242).3) Plug connector X2327 can also be ordered separately (i.e. without plug connector X1216).4) Plug connectors X5504 and X5505 can only be ordered together.5) Plug connector X1523 can also be ordered individually (i.e. without plug connector X2313).

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Page 15: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationPlug connectors

Revision – MOVIGEAR® performance 15

4.2.4 Using plug connectors assembled by yourselfThe power plug connectors for assembling connection cables yourself, and the corre-sponding assembly tool set is available for order from TE Connectivity - Intercontecproducts.Contact TE Connectivity - Intercontec products if the order designation is not availablein the online order system of Intercontec.

Order informationThe table below shows the order designations for connectors by TE Connectivity -Intercontec products with the matching coding for assembly by the customer:

Plug connector type Designation for order from thesupplier TE Connectivity -Intercontec products

Coding ring: Black Cable plug (male) H 51 A 019 MR 02 42 0102 000

Cable socket (female) H 52 A 013 FR 02 42 0102 000

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Page 16: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4 Electrical installationAssignment of the optional plug connectors at MGF..-DBC and MGF..-DAC

Revision – MOVIGEAR® performance16

4.3 Assignment of the optional plug connectors at MGF..-DBC and MGF..-DAC

4.3.1 X1206: AC 400 V connection (IN)The following table shows information about this connection:

FunctionAC 400 V connection (IN)

Connection typeMQ15-X-Power, male, plug connector without union nut, MURR Elektronik, (currentload max. 16 A)

Connection diagram

PE

B

1

2

3

A

AssignmentContact Signal Description1 L1 Line connection, phase L1 (IN)

2 L2 Line connection, phase L2 (IN)

3 L3 Line connection, phase L3 (IN)

PE PE PE connection

A Res. Reserved

B Res. Reserved

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Page 17: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationAssignment of the optional plug connectors at MGF..-DBC and MGF..-DAC

Revision – MOVIGEAR® performance 17

4.3.2 X2242: AC 400 V connection (OUT)The following table shows information about this connection:

FunctionAC 400 V connection (OUT)

Connection typeMQ15-X-Power, female, plug connector with union nut, MURR Elektronik, (currentload max. 16 A)

Connection diagram

PE

A

3

2

1

B

AssignmentContact Signal Description1 L1 Line connection, phase L1 (OUT)

2 L2 Line connection, phase L2 (OUT)

3 L3 Line connection, phase L3 (OUT)

PE PE PE connection

A Res. Reserved

B Res. Reserved

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Page 18: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4 Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance18

4.4 Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

4.4.1 X1216: PA connection for AC 400 V and 24 V backup voltage (IN)The following table shows information about this connection:

FunctionPA connection for AC 400 V and 24 V backup voltage (IN)

Connection typeM23, male, male thread, SEW insert, 723 series, SpeedTec equipment, company:TE Connectivity – Intercontec products, male, coding ring: black/green, protectedagainst contact

Connection diagram

PE

V

B A

W

U

AssignmentContact Signal DescriptionU L1 Line connection, phase L1 (IN)

V L2 Line connection, phase L2 (IN)

W L3 Line connection, phase L3 (IN)

PE PE PE connection

A +24V DC 24 V input for backup mode (IN)

B 0V24 0V24 reference potential for backup mode (IN)

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Page 19: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance 19

Connection cablesThe following tables list the cables available for this connection:

Cable cross section 2.5 mm2

Connection cable Conformity/part num-

ber

Cable type Length/in-stallation

type

Cablecross sec-tion/operat-ing voltage

CE/UL:28129326

HELUKABEL®

Li9YYöVariable 2.5 mm2

AC 500 V

M23, male, coding ring:black/green

M23, female,coding ring:black/green

CE/UL:28127587

HELUKABEL®

Li9YYöVariable 2.5 mm2

AC 500 V

Open M23, female,coding ring:black/green

CE/UL:28114396

HELUKABEL®

Li9Y11Y-HFVariable 2.5 mm2

AC 500 V

M23, male,coding ring:black/green

M23, female,coding ring:black/green

CE/UL:28127560

HELUKABEL®

Li9Y11Y-HFVariable 2.5 mm2

AC 500 V

Open M23, female,coding ring:black/green

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Page 20: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4 Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance20

Cable cross section 4.0 mm2

Connection cable Conformity/part num-

ber

Cable type Length/in-stallation

type

Cablecross sec-tion/operat-ing voltage

CE/UL:28129334

HELUKABEL®

Li9YYöVariable 4.0 mm2

AC 500 V

M23, male,coding ring:black/green

M23, female,coding ring:black/green

CE/UL:28127579

HELUKABEL®

Li9YYöVariable 4.0 mm2

AC 500 V

Open M23, female,coding ring:black/green

CE/UL:28114418

HELUKABEL®

Li9Y11Y-HFVariable 4.0 mm2

AC 500 V

M23, male,coding ring:black/green

M23, female,coding ring:black/green

CE/UL:28127552

HELUKABEL®

Li9Y11Y-HFVariable 4.0 mm2

AC 500 V

Open M23, female,coding ring:black/green

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Page 21: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance 21

Connection of cables with open endThe following table shows the core assignment of cables with the following part num-bers:

Part numbers28127587, 28127560, 28127579, 28127552

AssemblyOpen cable end Description Prefabricated plug

connectors

PE

U

A B

W

V

Corecolor/Core

cross sec-tion

Identi-fication

Assembly Signal Contact

Brown2.5 mm2

4.0 mm2L1 Not pre-

fabricated Line connection, phase L1 L1 U

Black2.5 mm2

4.0 mm2L2 Not pre-

fabricated Line connection, phase L2 L2 V

Grey2.5 mm2

4.0 mm2L3 Not pre-

fabricated Line connection, phase L3 L3 W

Green/yel-low

2.5 mm2

4.0 mm2

– Not pre-fabricated PE connection PE PE

Brown2.5 mm2 – Not pre-

fabricated DC 24 V input +24V A

Blue2.5 mm2 – Not pre-

fabricated 0V24 reference potential 0V24 B

White0.34 mm2 – Not pre-

fabricated Reserved1) Res. –

Yellow0.34 mm2 – Not pre-

fabricated Reserved1) Res. –

Blue0.34 mm2 – Not pre-

fabricated Reserved1) Res. –

Orange0.34 mm2 – Not pre-

fabricated Reserved1) Res. –

1) Reserved wires must be isolated and fixed in the connection box.

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Page 22: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4 Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance22

4.4.2 X2327: PA connection for AC 400 V and 24 V backup voltage (OUT)The following table shows information about this connection:

FunctionPA connection for AC 400 V and 24 V backup voltage (OUT)

Connection typeM23, female, female thread with union nut, SEW insert, 723 series, SpeedTec equip-ment, company: TE Connectivity – Intercontec products, male, coding ring: black/green, protected against contact

Connection diagram

PE

U

A B

W

V

AssignmentContact Signal DescriptionU L1 Line connection, phase L1 (OUT)

V L2 Line connection, phase L2 (OUT)

W L3 Line connection, phase L3 (OUT)

PE PE PE connection

A +24V DC 24 V output for backup mode (OUT)

B 0V24 0V24 reference potential for backup mode (OUT)

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Page 23: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance 23

Connection cablesThe following tables list the cables available for this connection:

Cable cross section 2.5 mm2

Connection cable Conformity/part num-

ber

Cable type Length/in-stallation

type

Cablecross sec-tion/operat-ing voltage

CE/UL:28129326

HELUKABEL®

Li9YYöVariable 2.5 mm2

AC 500 V

M23, male, coding ring:black/green

M23, female,coding ring:black/green

CE/UL:28114426

HELUKABEL®

Li9YYöVariable 2.5 mm2

AC 500 V

M23, male,coding ring:black/green

Open

CE/UL:28114396

HELUKABEL®

Li9YYöVariable 2.5 mm2

AC 500 V

M23, male,coding ring:black/green

M23, female,coding ring:black/green

CE/UL:28114442

HELUKABEL®

Li9YYöVariable 2.5 mm2

AC 500 V

M23, male,coding ring:black/green

Open

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/EN

– 0

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Page 24: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4 Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance24

Cable cross section 4 mm2

Connection cable Conformity/part num-

ber

Cable type Length/in-stallation

type

Cablecross sec-tion/operat-ing voltage

CE/UL:28129334

HELUKABEL®

Li9YYöVariable 4.0 mm2

AC 500 V

M23, male,coding ring:black/green

M23, female,coding ring:black/green

CE/UL:28114434

HELUKABEL®

Li9YYöVariable 4.0 mm2

AC 500 V

M23, male,coding ring:black/green

Open

CE/UL:28114418

HELUKABEL®

Li9YYöVariable 4.0 mm2

AC 500 V

M23, male,coding ring:black/green

M23, female,coding ring:black/green

CE/UL:28114450

HELUKABEL®

Li9YYöVariable 4.0 mm2

AC 500 V

M23, male,coding ring:black/green

Open

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/EN

– 0

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Page 25: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance 25

Connection of cables with open endThe following table shows the core assignment of cables with the following part num-bers:

Part numbers28114426, 28114442, 28114434, 28114450

AssemblyOpen cable end Description Prefabricated plug

connectors

PE

V

B A

W

U

Corecolor/corecross sec-

tion

Identi-fication

Assembly Signal Contact

Brown2.5 mm2

4.0 mm2L1 Not pre-

fabricated Line connection, phase L1 L1 U

Black2.5 mm2

4.0 mm2L2 Not pre-

fabricated Line connection, phase L2 L2 V

Grey2.5 mm2

4.0 mm2L3 Not pre-

fabricated Line connection, phase L3 L3 W

Green/yel-low

2.5 mm2

4.0 mm2

– Not pre-fabricated PE connection PE PE

Brown2.5 mm2 – Not pre-

fabricated DC 24 V output +24V A

Blue2.5 mm2 – Not pre-

fabricated 0V24 reference potential 0V24 B

White0.34 mm2 – Not pre-

fabricated Reserved1) Res. –

Yellow0.34 mm2 – Not pre-

fabricated Reserved1) Res. –

Blue0.34 mm2 – Not pre-

fabricated Reserved1) Res. –

Orange0.34 mm2 – Not pre-

fabricated Reserved1) Res. –

1) Reserved wires must be isolated and fixed in the connection box.

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Page 26: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4 Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance26

4.4.3 X1206: AC 400 V connection (IN)The following table shows information about this connection:

FunctionAC 400 V connection (IN)

Connection typeMQ15-X-Power, male, plug connector without union nut, MURR Elektronik, (currentload max. 16 A)

Connection diagram

PE

B

1

2

3

A

AssignmentContact Signal Description1 L1 Line connection, phase L1 (IN)

2 L2 Line connection, phase L2 (IN)

3 L3 Line connection, phase L3 (IN)

PE PE PE connection

A Res. Reserved

B Res. Reserved

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Page 27: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance 27

4.4.4 X2242: AC 400 V connection (OUT)The following table shows information about this connection:

FunctionAC 400 V connection (OUT)

Connection typeMQ15-X-Power, female, plug connector with union nut, MURR Elektronik, (currentload max. 16 A)

Connection diagram

PE

A

3

2

1

B

AssignmentContact Signal Description1 L1 Line connection, phase L1 (OUT)

2 L2 Line connection, phase L2 (OUT)

3 L3 Line connection, phase L3 (OUT)

PE PE PE connection

A Res. Reserved

B Res. Reserved

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Page 28: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4 Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance28

4.4.5 X1523: DC 24 V backup voltage, inputThe following table shows information about this connection:

FunctionDC 24 V backup voltage input

Connection typeM12, 5‑pin, male, L‑coded, color: light gray

Connection diagram

1 4

2 3

AssignmentContact Signal Description1 +24V/L1 DC 24 V input/L1

(for backup mode)

2 0V24/N2 0V24 reference potential/N2(for DC 24 V /BES brake rectifier)

3 0V24/N1 0V24 reference potential/N1(for backup mode)

4 +24V/L2 DC 24 V connection/L2(for DC 24 V /BES brake rectifier)

FE Functional earth

2692

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– 0

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Page 29: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

4Electrical installationAssignment of the optional plug connectors at MGF..-DFC and MGF..-DSI

Revision – MOVIGEAR® performance 29

4.4.6 X2313: DC 24 V output backup voltageThe following table shows information about this connection:

FunctionDC 24 V output backup voltage

Connection typeM12, 5‑pin, female, L‑coded, color: light gray

Connection diagram

4 1

3 2

AssignmentContact Signal Description1 +24V/L1 DC 24 V output/L1

(for backup mode)

2 0V24/N2 0V24 reference potential/N2(for DC 24 V /BES brake rectifier)

3 0V24/N1 0V24 reference potential/N1(for backup mode)

4 +24V/L2 DC 24 V connection/L2(for DC 24 V /BES brake rectifier)

FE Functional earth

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Page 30: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

5 ServiceDescription of status and operating displays

Revision – MOVIGEAR® performance30

5 ServiceOnly applies to drive unit MGF..-DSI-C.

5.1 Description of status and operating displays

5.1.1 LED indicators EtherCAT®/SBusPlus

The following figure shows the LEDs of the EtherCAT®/SBusPlus design:

DSI10A-0020-503-A-S00-000

EtherCAT / SBusPLUS

MAC ID

F-E

RR

F-R

UN

ER

R

RU

N

L/A

L/A

DR

IVE

[6] [7][1] [2] [3] [4] [5]

18014426770357259

[1] "F-ERR" LED [4] "ERR" LED[2] "F-RUN" LED [5] "RUN" LED[3] "DRIVE" status LED [6] "L/A" LED EtherCAT®/SBusPLUS IN

[7] "L/A" LED EtherCAT®/SBusPLUS OUT

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Page 31: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

5ServiceDescription of status and operating displays

Revision – MOVIGEAR® performance 31

5.1.2 General LEDs

"F-ERR" LED

LED MeaningOff • Device off.

• No MOVISAFE® CSB51A safety option available.

Flashing sequence Device identification for safety key ID query.

GreenSteady light

Fault-free operation

GreenFlashing slowly

Error in the operating state "Parameterization"• No parameterization exists.• Error in parameterization• Inconsistent parameterization• Current parameter set is not consistent with the safety key.

YellowFlashing quickly

• Error suppression (muting) active.• Emergency mode is active.

YellowSteady light

Warning: Error connection basic device

RedFlashing slowly

• Error can be acknowledged.• Fault outside of the device, cabling system fault• Reaction to limit value overshoot is active.

RedSteady light

Critical fault, cannot be acknowledged.

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Page 32: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

5 ServiceDescription of status and operating displays

Revision – MOVIGEAR® performance32

"F-RUN" LED

LED MeaningOff • Device off.

• No MOVISAFE® CSB51A safety option available.

Flashing sequence Device identification for safety key ID query.

GreenSteady light

Device in operating state and parameter set approved.

GreenFlashing slowly

Acceptance of the module has not yet taken place.

GreenFlashing quickly

• Device booting up or initializing• Device in parameterization state

YellowFlashing slowly

Device in the operating state with one or more of the following constraints:• Module controls the inverter.• Test mode

YellowSteady light

STO drive safety function is active.

RedFlashing slowly

Device identification for parameterization

RedFlashing quickly

Firmware update, do not switch the device off.

RedSteady light

Critical fault, cannot be acknowledged.

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Page 33: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

5ServiceDescription of status and operating displays

Revision – MOVIGEAR® performance 33

"DRIVE" status LED

LED Operating status/ Meaning MeasureFaultcode

Subfault code

–Off

Not ready for operation Line voltage absent. Switch on the linevoltage.

YellowFlashes very rap-idly, 4 Hz

Not ready for operation Initialization phase Wait for the initializa-tion to be completed.

YellowFlashes 1 Hz

Ready but unit inhibited The "STO" signal is active. Deactivate the"STO” signal.

YellowFlashes slowly,0.5 Hz

Ready for operation, butmanual mode/local mode,device inhibited

Line voltage is OK. –

YellowFlashes rapidly,2 Hz

Ready Deactivation of DynaStop®

without drive enable is active.–

YellowSteady light

Ready but unit inhibited Line voltage is OK.The output stage is locked.

GreenFlashes slowly,0.5 Hz

Unit enabled, but conditionmanual mode/local mode

The output stage is enabled.The motor is in operation.

GreenFlashes very rap-idly, 4 Hz

Unit enabled, but current limitactive.

The drive is at the currentlimit.

Reduce the load.

GreenSteady light

Unit enabled. The output stage is enabled.The motor is in operation.

Yellow/redFlashes with chan-ging colors, 1 Hz(2 × yellow, 2 × red)

Ready A displaying fault is present.The output stage is locked.

Consult the “Faulttable” chapter forpossible measuresto be taken.

Green/redFlashes with chan-ging colors, 1 Hz(2 × green, 2 × red)

Ready A displaying fault is present.The output stage is enabled.The motor is in operation.

Consult the “Faulttable” chapter forpossible measuresto be taken.

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Page 34: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

5 ServiceDescription of status and operating displays

Revision – MOVIGEAR® performance34

LED Operating status/ Meaning MeasureFaultcode

Subfault code

RedFlashes 1 Hz

3 1 Ground fault Consult the “Faulttable” chapter forpossible measuresto be taken.

4 1 Brake chopper fault

6 1 Line fault

7 1 DC link fault

8 1, 2, 3 Speed monitoring fault

9 1, 2, 5, 6, 9, 10 Control mode fault

10 1, 3 – 11 Data Flexibility fault

11 1 – 6 Temperature monitoring fault

12 1, 2 Brake fault

13 5, 24 Encoder 1 fault

16 5 – 8, 10, 20 – 27 Startup fault

19 1 – 9 Process data fault

20 2, 11 Device monitoring fault

23 4 Power section fault

25 2 – 7, 20, 21, 30, 31,61, 70

Parameter memory monitoring

26 1, 3 External fault

28 1 – 12, 14 FCB drive function fault

29 1 – 4 Hardware limit switch fault

30 1 – 3 Software limit switch fault

31 1 – 4, 7, 9 Thermal motor protection fault

32 2 – 6, 12 Communication fault

33 11, 12, 13 System initialization fault

34 1 Process data configurationfault

35 1 – 5 Function activation fault

42 1 – 3 Lag fault

44 2, 3, 4 Fault overcurrent phase U, V, W

46 2, 3, 50, 51, 52 Safety card fault

51 1 Analog processing fault

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Page 35: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

5ServiceDescription of status and operating displays

Revision – MOVIGEAR® performance 35

LED Operating status/ Meaning MeasureFaultcode

Subfault code

RedSteady light

1 1, 2 Output stage monitoring fault ContactSEW‑EURODRIVEService.4 2 Brake chopper fault

7 2 DC link fault

9 3, 4, 8 Control mode fault

10 2, 99 Data Flexibility fault

11 7, 8 Temperature monitoring fault

13 1, 3, 6, 7, 8, 9, 11,13, 15, 22, 23

Encoder 1 fault

16 2, 11, 12. 30 Startup fault

17 7 Internal processor fault

18 1, 3,4, 7, 8, 9, 10,12, 13

Software error

20 1.7 Device monitoring fault

21 1 S-Drive 1 fault

23 5, 6, 7, 8 Power section fault

25 10, 12 – 19, 50, 51,81

Parameter memory monitoring

28 13 FCB drive function fault

33 1, 2, 6, 7, 8, 10 System initialization fault

46 1 Safety card fault

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Page 36: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

5 ServiceDescription of status and operating displays

Revision – MOVIGEAR® performance36

LEDs "L/A" IN

LED MeaningGreenIlluminated

Ethernet connection with the EtherCAT®/SBusPLUS interface IN without bus activity.

GreenFlashing (10Hz)

Ethernet connection with the EtherCAT®/SBusPLUS interface IN with bus activity.

OFF No Ethernet connection with the EtherCAT®/SBusPLUS interface IN.

LEDs "L/A" OUT

LED MeaningGreenIlluminated

Ethernet connection with the EtherCAT®/SBusPLUS interface OUT without bus activity.

GreenFlashing (10Hz)

Ethernet connection with the EtherCAT®/SBusPLUS interface OUT with bus activity.

OFF No Ethernet connection with the EtherCAT®/SBusPLUS interface OUT.

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Page 37: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

5ServiceDescription of status and operating displays

Revision – MOVIGEAR® performance 37

5.1.3 Bus-specific LEDs for EtherCAT®/SBusPlus

"RUN" LED

LED MeaningOff "INIT" state

The interface is in "INIT" state.

GreenFlashing

"PRE_OPERATIONAL" stateMailbox communication is possible.Process data communication is not possible.

GreenFlashing once

"SAFE_OPERATIONAL" stateMailbox and process data communication is possible.Safety-related output signals are not output.

GreenIlluminated

"OPERATIONAL Mode" state (operational)Mailbox and process data communication is possible.

"ERR" LED

LED MeaningOff No fault

The interface is in operating state.

RedFlickering

Boot errorA BOOT error has occurred."INIT" state has not been reached.However the "Change" parameter is set to "0x01:change/error".

RedFlashing

Invalid configurationA general configuration error has occurred.

RedFlashing once

Unprompted state changeThe slave application has changed the state automatically.The "Change" parameter is set to "0x01:change/error".

RedFlashing twice

Application watchdog timeoutA watchdog timeout error has occurred in the application.

RedIlluminated

PDI1) Watchdog TimeoutA PDI watchdog timeout error has occurred.

1) PDI = Process Data Interface

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Page 38: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

6 Technical data and dimension sheetsDimension drawings of plug connectors in the connection box

Revision – MOVIGEAR® performance38

6 Technical data and dimension sheets

6.1 Dimension drawings of plug connectors in the connection box

6.1.1 MOVIGEAR® performance MGF..-...-C/IV

Plug connectors

INFORMATION• The following figure shows an example of the additional dimensions of the op-

tional plug connectors for a possible plug connector configuration.• For more information, refer to chapter "Plug connector positions".

[6]

[3] [2]

[6]

[7]

[6]

[2] [2]

[3]

[4]

[5]

[1]

18

16

22

50

1) /5

62)

501)

/562)

22

30

32

56,2

1) /6

92)

501)

/562)

18 18

18014423809130763

1) "Straight" plug connector variant2) "Right-angle" plug connector variant[1] Optional pressure compensation[2] M12 plug connector, female[3] M12 plug connector, male[4] Plug connector design Murr Elektronik, MQ15-X-Power, male[5] Plug connector design Murr Elektronik, MQ15-X-Power, female[6] Plug connector design TE-Intercontec Products, M23, without union nut[7] Plug connector design TE-Intercontec Products, M23, with union nut

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Page 39: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:
Page 40: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:
Page 41: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:
Page 42: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:
Page 43: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:
Page 44: MOVIGEAR® performance (MGF..--C) - SEW-EURODRIVE4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit The following figure shows possible plug connector positions:

SEW-EURODRIVE—Driving the world

SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Str. 4276646 BRUCHSALGERMANYTel. +49 7251 75-0Fax +49 7251 [email protected]