MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller ... · Manual – MOVI-PLC® advanced...

Drive Technology \ Drive Automation \ System Integration \ Services

MOVI-PLC® advancedDHE41B/DHF41B/DHR41B Controller

ManualEdition 04/200816623215 / EN

SEW-EURODRIVE – Driving the world

Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller 3

1 General Notes......................................................................................................... 51.1 Structure of the safety notes .......................................................................... 51.2 Right to claim under warranty ........................................................................ 51.3 Exclusion of liability ........................................................................................ 61.4 Copyright notice ............................................................................................. 6

2 Safety Notes ........................................................................................................... 72.1 Other applicable documentation .................................................................... 72.2 Safety functions ............................................................................................. 72.3 Hoist applications........................................................................................... 72.4 Disposal ......................................................................................................... 7

3 Introduction ............................................................................................................ 83.1 MOVI-PLC® – Motion Control with integrated control technology.................. 83.2 MOVI-PLC® advanced DH.41B controller...................................................... 9

4 Mounting/Installation Instructions...................................................................... 144.1 Mounting options for the MOVI-PLC® advanced DH.41B controller ............ 144.2 Mounting MOVI-PLC® advanced DH.41B in MOVIDRIVE® MDX61B ......... 144.3 Installing the MOVI-PLC® advanced DHE41B controller ............................. 16

4.3.1 Function description of the terminals, DIP switches and LEDs ......... 164.3.2 Connection of binary inputs and outputs (connector X31) ................ 174.3.3 Connecting system bus CAN 2 (connector X32) / CAN 1

(connector X33) ................................................................................ 184.3.4 Connection of the RS485 interface (connector X34) ........................ 194.3.5 Connecting the Ethernet 1 system bus (connector X36) .................. 204.3.6 Connection of the Ethernet 2 interface (connector X37) ................... 204.3.7 Operating displays of the MOVI-PLC® advanced DHE41B

controller ........................................................................................... 214.3.8 DIP switch S1 default IP address ...................................................... 234.3.9 SD memory card type OMH41B-T. ................................................... 23

4.4 Installing the MOVI-PLC® advanced DHF41B controller ............................. 244.4.1 Function description of the terminals, DIP switches and LEDs ......... 244.4.2 PROFIBUS connection (connector X30P) ........................................ 264.4.3 Connecting DeviceNet (connector X30D) ......................................... 274.4.4 Connecting SafetyBus (connector X38) ............................................ 284.4.5 Operating displays of MOVI-PLC® advanced DHF41B .................... 29

4.5 Installing the MOVI-PLC® advanced DHR41B controller............................. 324.5.1 Function description of the terminals, DIP switches and LEDs ......... 324.5.2 Pin assignment ................................................................................. 344.5.3 Shielding and routing bus cables ...................................................... 354.5.4 Setting the DIP switches 20 and 21 .................................................. 354.5.5 TCP / IP addressing and subnetworks .............................................. 364.5.6 Operating displays of the MOVI-PLC® advanced DHR41B

controller in PROFINET mode .......................................................... 384.5.7 Setting the IP address parameters via DCP ..................................... 404.5.8 Operating displays of the MOVI-PLC® advanced DHR41B

controller in EtherNet/IP mode .......................................................... 414.5.9 Setting the IP address parameters ................................................... 434.5.10 The integrated Ethernet switch ........................................................ 45

4 Manual – MOVI-PLC® advanced DHE41B/DHF41B/DHR41B Controller

4.6 Installation of the DH.41B option in MOVIDRIVE® MDX61B ....................... 464.7 Installation of the DH.41B option in the MOVIAXIS® MDX61B

master module ............................................................................................. 464.7.1 Function description of terminals X5a/X5b

(MOVIAXIS® master module) ........................................................... 464.8 Installing the DH.41B option in MOVITRAC® B/compact controller............. 48

4.8.1 Function description of terminals and LEDs ..................................... 484.8.2 Connection of RS485 interface COM 1 (connector X24) .................. 484.8.3 Connection of system bus CAN 1/power supply (connector X26) .... 494.8.4 MOVITRAC® B/compact controller option slot operating displays .... 50

4.9 Engineering interface of the MOVI-PLC® advanced DH.41B controller....... 514.10 Shielding and routing bus cables ................................................................. 51

5 Project Planning and Startup.............................................................................. 525.1 Configuration with the MOVITOOLS® MotionStudio PC software ............... 525.2 Configuration and startup of the drives ........................................................ 585.3 Configuration and startup in the PLC Editor................................................. 585.4 Replacing the unit ........................................................................................ 58

6 Error Diagnostics ................................................................................................. 596.1 Diagnostic procedure for system bus CAN 1/CAN 2.................................... 596.2 Diagnostic procedure for PROFIBUS-DP .................................................... 60

7 Technical Data and Dimension Drawings.......................................................... 617.1 General technical data ................................................................................. 617.2 MOVI-PLC® advanced DHE41B controller .................................................. 627.3 MOVI-PLC® advanced DHF41B controller .................................................. 647.4 MOVI-PLC® advanced DHR41B controller .................................................. 657.5 MOVI-PLC® advanced compact controllers................................................. 657.6 Dimension drawings of MOVI-PLC® advanced DH.41B/UOH..B ................ 66

7.6.1 DHE41B/UOH11B dimension drawing .............................................. 667.6.2 DHF/DHR41B/UOH21B dimension drawing ..................................... 67

8 Index...................................................................................................................... 68


1Structure of the safety notesGeneral Notes

Manual1 General Notes1.1 Structure of the safety notes

The safety notes in this manual are designed as follows:

1.2 Right to claim under warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the documentation. Therefore, read themanual before you start operating the device!Make sure that the manual is available to persons responsible for the plant and its op-eration, as well as to persons who work independently on the device. You must alsoensure that the documentation is legible.

Symbol SIGNAL WORD!Nature and source of hazard.Possible consequence(s) if disregarded.• Measure(s) to avoid the hazard.

Symbol Signal word Meaning Consequences if disregarded

Example:

General hazard

Specific hazard,e.g. electric shock

HAZARD! Imminent hazard Severe or fatal injuries

WARNING! Possible hazardous situation Severe or fatal injuries

CAUTION! Possible hazardous situation Minor injuries

STOP! Possible damage to property Damage to the drive system or its environ-ment

NOTE Useful information or tip.Simplifies handling of the drive system.


1 Exclusion of liabilityGeneral Notes

1.3 Exclusion of liabilityYou must comply with the information contained in the MOVIDRIVE® documentation toensure safe operation and to achieve the specified product characteristics and perfor-mance requirements. SEW-EURODRIVE assumes no liability for injury to persons ordamage to equipment or property resulting from non-observance of these operating in-structions. In such cases, any liability for defects is excluded.

1.4 Copyright notice© 2007 – SEW-EURODRIVE. All rights reserved.Any reproduction, modification, distribution or unintended use, in whole or in part, isprohibited.


2Other applicable documentationSafety Notes

2 Safety Notes2.1 Other applicable documentation

• Only specialists are allowed to perform installation and startup observing relevant ac-cident prevention regulations and the MOVIDRIVE® MDX60B/61B, MOVITRAC® Bor MOVIAXIS® operating instructions!

• Read through this manual carefully before you commence installation and startup ofthe DH.41B option.

• As a prerequisite to fault-free operation and fulfillment of warranty claims, you mustadhere to the information in the documentation.

2.2 Safety functionsThe MOVIDRIVE® MDX60B/61B drive inverters may not perform safety functions with-out higher-level safety systems. Use higher-level safety systems to ensure protection ofequipment and personnel. For safety applications, ensure that the information in the fol-lowing publications is observed: "Safe Disconnection for MOVIDRIVE® MDX60B/61B".

2.3 Hoist applicationsMOVIDRIVE® MDX60B/61B, MOVITRAC® B and MOVIAXIS® are not designed for useas a safety device in hoist applications. Use monitoring systems or mechanical protection devices as safety features to avoidpossible damage to property or injury to people.

2.4 Disposal

Observe current national regulations.Dispose of the following materials separately in accordance with the country-specificregulations in force, as:• Electronics scrap• Plastics• Sheet metal• Copper


3 MOVI-PLC® – Motion Control with integrated control technologyIntroduction

3 IntroductionContent of this manual

This user manual describes:• Installation of the MOVI-PLC® advanced DH.41B controller in MOVIDRIVE®

MDX61B• The interfaces and LEDs of the MOVI-PLC® advanced DH.41B controller• Installation of the MOVI-PLC® advanced DH.41B controller in the MOVIDRIVE®

MDX61B and MOVITRAC® B inverters, in the MOVIAXIS® servo inverter and as acompact controller

• The engineering access to the MOVI-PLC® advanced DH.41B controller• The project planning and startup of the MOVI-PLC® advanced DH.41B controller and

of the controlled inverters and servo boosters

Additional documentation

To configure and startup the MOVI-PLC® advanced DH.41B controller simply and effec-tively, you should also request the following publications in addition to this manual:• "MOVI-PLC® advanced DHF41B Fieldbus Interfaces PROFIBUS DP-V1 and De-

viceNet" manual• "MOVI-PLC® advanced DHR41B Fieldbus Interfaces PROFINET IO, EtherNet/IP,

Modbus TCP/IP" manual• "MOVI-PLC® Programming in the PLC Editor" system manual• "MPLCMotion_MDX and MPLCMotion_MX Libraries for MOVI-PLC®" manual• "MPLCMotion_MC07 and MPLCMotion_MM Libraries for MOVI-PLC®" manual• MOVIDRIVE® MDX60/61B system manual• MOVITRAC® B system manual• MOVIAXIS® system folderThe "MOVI-PLC® Programming in the PLC Editor" system manual contains instructionsfor IEC 61131-3 compliant MOVI-PLC® programming.The library manuals describe the motion libraries for MOVI-PLC® to control theMOVIDRIVE® MDX60B/61B, MOVIAXIS®, MOVITRAC® B, and MOVIMOT® inverters.

3.1 MOVI-PLC® – Motion Control with integrated control technologyCharacteristics MOVI-PLC® is a family of programmable logic controllers for inverters. It allows drive so-

lutions, logic processing and sequence controls to be automated simply and efficientlyusing IEC 61131-3 compliant programming languages.• MOVI-PLC® is a universal solution because it is able to control the entire portfolio

of SEW inverters and offers a simple upgrade to a more powerful MOVI-PLC® ver-sion, thanks to its universal execution of the programs.

• MOVI-PLC® is scalable due to several different hardware platforms (basic, ad-vanced, etc.) and modular software concepts (libraries for numerous applications).

• MOVI-PLC® is powerful due to extensive technologies (such as electronic cam, syn-chronous operation) and the control of demanding applications (such as materialhandling).


3MOVI-PLC® advanced DH.41B controllerIntroduction

Control categories

• MOVI-PLC® basic DHP11B allows for coordinated single axis movements and inte-gration of external inputs/outputs as well as drive operator panels (DOP). This makesMOVI-PLC® basic DHP11B suitable for the task of module controller and also for thatof stand-alone controller for machines of medium complexity.

• MOVI-PLC® advanced DH.41B is characterized by a greater variety of interfaces andhigher performance, which allows complex calculations and, for example, interpolat-ed movements. MOVI-PLC® advanced is suitable for automating cells and ma-chines. The integrated Ethernet interface allows for connecting MOVI-PLC® ad-vanced directly to the control level.

3.2 MOVI-PLC® advanced DH.41B controllerCharacteristics The MOVI-PLC® advanced DH.41B controller is available in two variants:

• As control card MOVI-PLC® advanced DH.41B as an option for MOVIDRIVE® Band MOVITRAC® B inverters and for MOVIAXIS® servo inverters

• As compact controller MOVI-PLC® advanced DH.41B prepared for installation ona DIN rail. As a compact controller, it is designed for controlling inverters (→ chapter"Technical Data").

Unit types The MOVI-PLC® advanced DH.41B is available in 3 variants, which differ in the integrat-ed fieldbus interfaces:

Engineering The engineering of the MOVI-PLC® advanced DH.41B controller includes the followingactivities:• Configuration• Parameterization• ProgrammingThese activities are carried out using the MOVITOOLS® MotionStudio engineering soft-ware. The software has a number of useful features for startup and diagnostics of allSEW-EURODRIVE units. The connection between the MOVI-PLC® advanced DH.41Bcontroller and the engineering PC is established via the Ethernet 2 communication in-terface.

Communication interfaces

The MOVI-PLC® advanced controller DH.41B is equipped with numerous communica-tion interfaces.The two system bus interfaces CAN 1 and CAN 2 are used primarily for connection, con-trolling several inverters and integrating decentralized I/O modules. This machine module can be operated via the integrated fieldbus interface with a higher-level controller.Engineering is performed via the integrated Ethernet 2 communication interface.An operator terminal (e.g. DOP11B) or a gearmotor with integrated MOVIMOT®

frequency inverter are connected to the RS485 interfaces.

Unit design of MOVI-PLC® advanced DH.41B

Fieldbus interfaces

DHE41B Ethernet TCP/IP, UDP

DHF41B Ethernet TCP/IP, UDP, PROFIBUS DP-V1, DeviceNet

DHR41B Ethernet TCP/IP, UDP, PROFINET, EtherNet/IP, ModbusTCP/IP


3 MOVI-PLC® advanced DH.41B controllerIntroduction

Automation topologies

Use as a standalone machine controllerYou can also use the MOVI-PLC® advanced DH.41B controller as a control unit for anentire machine. If used without a higher-level PLC, the MOVI-PLC® advanced DH.41B controller takesover all control tasks, including controlling drives and other actuators, as well as evalu-ating decentralized inputs and outputs. In a stand-alone topology, operator terminals (DOP11B) function as the interface be-tween the operator and machine.You can connect MOVI-PLC® advanced DH.41B directly to the company’s Ethernet net-work.

60544AXXFigure 1: Example of a topology when using MOVI-PLC® advanced DH.41B as the standalone

control for a complete machine

[1] Operator terminal (e.g. DOP11B drive operator panel)[2] System bus (CAN 1, CAN 2, Ethernet 1)[3] Inputs and outputs (terminals)[4] Asynchronous motor[5] Synchronous servomotor/asynchronous servomotor

RS485

RS485

ETHERNET

ETHERNET



Use as a module controllerYou can also use the MOVI-PLC® advanced DH.41B controller for decentralized auto-mation of a machine module (→ following figure). In this way, the MOVI-PLC® advancedDH.41B controller coordinates motion sequences in the axis system. The controller is connected to a higher-level PLC via the PROFIBUS interface or via oneof the integrated fieldbus interfaces.

58621AXXFigure 2: Example of a topology for controlling each machine module using

a MOVI-PLC® advanced DH.41B controller

[1] Higher-level PLC[2] System bus (CAN 1, CAN 2)[3] MOVIMOT® (via fieldbus interface DeviceNet MFD.../connected directly to

MOVI-PLC® via RS485 interface COM2)[4] Asynchronous motor[5] Synchronous servomotor/asynchronous servomotor


3 MOVI-PLC® advanced DH.41B controllerIntroduction

System buses CAN 1, CAN 2 and Ethernet 1

You can use the MOVI-PLC® advanced DH.41B controller to control a machine moduleby coupling several inverters via the system bus. In this way, MOVI-PLC® advancedDH.41B controls all the drives within the machine module and in doing so takes off loadfrom the master controller (e.g. machine or system PLC). You can connect a maximumof 64 of the following units to the MOVI-PLC® advanced DH.41B controller via systembuses CAN 1, CAN 2 and Ethernet 1:• MOVITRAC® B frequency inverter• MOVIDRIVE® MDX60B/61B drive inverter• MOVIAXIS® servo inverter• Gearmotor with integrated frequency inverter MOVIMOT® (Fieldbus interface

DeviceNet MFD... required)

Configuring the PROFIBUS interface

The PROFIBUS station address is set using the DIP switches on the front of theMOVI-PLC® advanced DH.41B controller. This manual setting means the MOVI-PLC®

advanced DH.41B controller can be integrated into the PROFIBUS environment andswitched on within a very short period of time. The higher-level PROFIBUS master canset the parameters automatically (parameter download). This option offers the following advantages: • Less time required to start up the system• Simple documentation of the application program as all important parameter data

can be transferred from the program of the higher-level controller.

Cyclical and acycli-cal data exchange via PROFIBUS DP

While process data is usually exchanged cyclically, drive parameters are read or writtenacyclically using functions such as Read and Write or via the MOVILINK® parameterchannel. This parameter data exchange enables you to implement applications in whichall the important drive parameters are stored in the master programmable controller, sothat there is no need to make parameter settings manually on the inverter itself.

Cyclical and acycli-cal data exchange via PROFIBUS DP-V1

The PROFIBUS DP-V1 specification introduced new acyclical Read/Write services with-in the context of the PROFIBUS DP-V1 expansions. These acyclical services are insert-ed in special telegrams during cyclical bus operation to ensure compatibility betweenPROFIBUS DP (version 0) and PROFIBUS DP-V1 (version 1).

PROFIBUS moni-toring functions

Using a fieldbus system requires additional monitoring functions for the drive technolo-gy, for example, time monitoring of the fieldbus (PROFIBUS timeout). The function mod-ule that addresses the PROFIBUS issues a PROFIBUS timeout using the relevant faultinformation. This allows the application to respond to the PROFIBUS timeout.



RS485 interfaces COM1 and COM2

Connect one of the following devices each to the RS485 interfaces COM1 or COM2:• DOP11B operator terminal• Gearmotor with integrated frequency inverter MOVIMOT®

Ethernet 2 You can implement the following functions and connections via the communicationinterface Ethernet 2:• Engineering• Connection of a DOP11B operator terminal• For visualization (for example: OPC interface)• Connection to master level

Binary inputs and outputs

Binary inputs and outputs enable you to switch actuators (e.g. valves) and evaluate bi-nary input signals (e.g. sensors). You can freely use the binary inputs and outputs in thePLC Editor of the MOVITOOLS® MotionStudio software in programming.

Diagnostics The LEDs of the MOVI-PLC® advanced DH.41B controller indicate the following states:• Power supply of binary inputs and outputs• General status of the MOVI-PLC® advanced DH.41B controller• Status of the control program• Status of the PROFIBUS interface• Status of the DeviceNet interface• Status of the Ethernet interface• Status of both CAN interfacesYou can connect operator terminals to perform diagnostics. It is recommended to con-nect an operator terminal to the communication interface Ethernet 2.


4 Mounting options for the MOVI-PLC® advanced DH.41B controllerMounting/Installation Instructions

4 Mounting/Installation Instructions4.1 Mounting options for the MOVI-PLC® advanced DH.41B controller

Observe the following mounting instructions:

4.2 Mounting MOVI-PLC® advanced DH.41B in MOVIDRIVE® MDX61B• The MOVI-PLC® advanced DHE41B controller must be plugged into the fieldbus slot

of the MOVIDRIVE® MDX61B. If the fieldbus slot is not available, you can plug theDHE41B option into the expansion slot.

• The MOVI-PLC® advanced DHF41B/DHR41B controller must be plugged into theexpansion slot of the MOVIDRIVE® MDX61B. It cannot be installed in MOVIDRIVE®

MDX61B size 0.

Before you begin Observe the following notes before installing or removing the MOVI-PLC®

advanced DH.41B controller:• Disconnect the drive inverter from power. Switch off the DC 24 V and the line voltage.• Take appropriate measures to avoid electrostatic charges (use discharge strap, con-

ductive shoes, etc.) before touching the MOVI-PLC® advanced DH.41B.• Before installing the MOVI-PLC® advanced DH.41B controller, remove the keypad

and the front cover.• After installing the MOVI-PLC® advanced DH.41B controller, replace the keypad

and the front cover.• Keep the MOVI-PLC® advanced DH.41B controller in its original packaging until im-

mediately before you are ready to install it.• Hold the MOVI-PLC® advanced DH.41B controller by its edges only. Do not touch

any components.• Never place the MOVI-PLC® advanced DH.41B controller on a conductive surface.

NOTES• You can insert the MOVI-PLC® advanced DH.41B controller in the

MOVIDRIVE® MDX61B inverter, but not in the MOVIDRIVE® MDX60B inverter.• Option cards can only be installed or removed for MOVIDRIVE® MDX61B

drive inverters sizes 1 to 6.• Only SEW-EURODRIVE engineers may install or remove option cards for

MOVIDRIVE® MDX61B size 0 drive inverters.• Only SEW-EURODRIVE engineers may install or remove MOVI-PLC®

advanced DH.41B controllers for MOVIAXIS® as well as install MOVI-PLC®

DH.41B/UOH..B compact controllers.


4Mounting MOVI-PLC® advanced DH.41B in MOVIDRIVE® MDX61BMounting/Installation Instructions

Basic procedure for installing and removing an option card in/from MOVIDRIVE® MDX61B

1. Remove the retaining screws holding the card retaining bracket. Pull the card retain-ing bracket out evenly from the slot (do not twist).

2. Remove the retaining screws of the black cover plate on the card retaining bracket.Remove the black cover plate.

3. Position the option card onto the retaining bracket so that the retaining screws fit intothe corresponding bores on the card retaining bracket.

4. Insert the retaining bracket with installed option card into the slot, pressing slightly soit is seated properly. Secure the card retaining bracket with the retaining screws.

5. Follow the instructions in reverse order when removing the option card.

53001AXX

1.

4.

3.

2.


4 Installing the MOVI-PLC® advanced DHE41B controllerMounting/Installation Instructions

4.3 Installing the MOVI-PLC® advanced DHE41B controller

4.3.1 Function description of the terminals, DIP switches and LEDs

Front viewMOVI-PLC® advanced controller DHE41B

DesignationLEDDIP switchesTerminal

Function

60108AXX

LED LED 1LED 2LED 3LED 4LED 5LED 6LED 7LED 8LED 9LED10

CAN 1 statusCAN 2 statusIEC progr. statusPLC statusUser LEDDIO6/7DIO4/5DIO2/3DIO0/124 V / I/O OK

Status of CAN 1 system busStatus of CAN 2 system busStatus of control programStatus of control firmwareFreely programmableStatus input or output DIO 6/7Status input or output DIO 4/5Status input or output DIO 2/3Status input or output DIO 0/1Status of voltage supply I/O

Terminal X31:Binary inputs and outputs(plug-in terminals)

X31:1X31:2X31:3X31:4X31:5X31:6X31:7X31:8X31:9X31:10

+24 V inputREF24VDIO 0DIO 1DIO 2DIO 3DIO 4DIO 5DIO 6DIO 7

Voltage input DC+24 VReference potential for binary signalsBinary input or output (DIO 0)Binary input or output (DIO 1)Binary input or output (DIO 2)Binary input or output (DIO 3)Binary input or output (DIO 4)Binary input or output (DIO 5)Binary input or output (DIO 6)Binary input or output (DIO 7)

Terminal X34:RS485 interfaces COM1, COM2 (plug-in terminals)

X34:1X34:2X34:3X34:4X34:5X34:6

RS+RS+ insulatedRS–RS– insulatedDGNDGND insulated

Signal RS485+ (COM 1)Signal RS485+ insulated (COM 2)Signal RS485– (COM 1)Signal RS485– insulated (COM 2)Reference potential (COM 1)Reference potential (COM 2)

Connector X35:USB connection(In preparation)

X35:1X35:2X35:3X35:4

USB+5 VUSB–USB+DGND

DC 5 V power supplySignal USB–Signal USB+Reference potential

Connector X36:Connection Ethernet 1System bus (RJ45 socket)

X36

Standard Ethernet assignmentConnector X37:Connection Ethernet 2(RJ45 socket)

X37

Terminal X32:System bus CAN 2(electrically isolated)(plug-in terminals)

X32:1X32:2X32:3

REF_CAN 2CAN 2HCAN 2L

Reference potential for system bus CAN 2System bus CAN 2 highSystem bus CAN 2 low

Terminal X33:System bus CAN 1(plug-in terminals)

X33:1X33:2X33:3

DGNDCAN 1HCAN 1L


DIP switch S1 TopBottom

Default IP address (192.168.10.4)Ethernet 2 connection

X35

X36

X37

2

4

6

1

3

5

X3

4

DHE41B

1

2

3

1

3

4

2

1

2

3

1

2

3

1

2

3

X32

X3

3

2

4

6

1

3

58

10

7

9

X3

1

T1S1

L1L2

L3L5

XML6

L7L8

L9L4

L10


4Installing the MOVI-PLC® advanced DHE41B controllerMounting/Installation Instructions

4.3.2 Connection of binary inputs and outputs (connector X31)

Connector X31 provides 8 binary inputs or outputs (e.g. for controlling external actua-tors/sensors).You can define the binary inputs and outputs in the PLC editor of the MOVITOOLS®

MotionStudio software.

Binary inputs • The binary inputs are electrically isolated by optocouplers.• The permitted input voltages are defined according to IEC 61131.

+13 V ... +30 V = "1" = Contact closed–3 V ... +5 V = "0" = Contact open

Interrupt inputs • You can use binary inputs X31:6 to X31:10 as interrupt inputs. The response timeuntil the ISR (interrupt service routine) is processed is less than 100 ms.

Binary outputs • The binary outputs are electrically isolated by optocouplers.• The binary outputs are short-circuit proof but not interference-voltage-proof.• The maximum permitted output current is 150 mA per binary output. All eight binary

outputs can be operated simultaneously with this current.

• To avoid the danger of maximum voltage peaks, you may not connect inductive loadsto the supply voltage or to the binary inputs or outputs without free-wheeling diodes.

Cable specification • Only connect cables with a minimum core cross section of 0.25 mm2 (AWG23) anda maximal core cross section of 1 mm2 (AWG18). IEC 60999 does allow clampingwithout conductor end sleeves.

• Choose the type and core cross section of the connected cable in dependency of therequired cable length and the load expected from your application.

For more information on binary inputs or outputs, refer to chapter "Technical Data" onpage 61.

61018AXXFigure 3: 12-pin connector for connecting binary inputs and outputs

X31

1

3

5

7

9

2

4

6

8

10

STOP!The supply voltage must be present on X31:1/2 for using the binary inputs and outputs. The MOVI-PLC® controller can be damaged. In this case, the specified function of thebinary inputs and outputs is no longer ensured.If the supply voltage is stopped, you must turn off all other current supplies to X31:1 ...10, e.g. the DC 24 V from switches and sensors at the binary inputs.



4.3.3 Connecting system bus CAN 2 (connector X32) / CAN 1 (connector X33)

Do not connect more than 64 units to the CAN 2 or CAN 1 system bus. The system bussupports the address range 0 ... 63.

The CAN system bus supports transmission systems compliant with ISO 11898. TheSerial Communication manual contains detailed information about the CAN system bus.This manual can be ordered from SEW-EURODRIVE.

Wiring diagram for CAN 2 system bus

Cable specification • Use a 2x2-core twisted and shielded copper cable (data transmission cable withbraided copper shield). IEC 60999 does allow clamping without conductor endsleeves. The cable must meet the following specifications:– Core cross section 0.2 ... 1.0 mm2 (AWG 24 ... AWG 18)– Line resistance 120 Ω at 1 MHz– Capacitance per unit length ≤ 40 pF/m at 1 kHzSuitable cables include CAN bus or DeviceNet cables.

NOTES• The CAN 2 system bus is electrically isolated. Therefore, it is recommended to use

the CAN 2 (X32) interface for connecting field devices (e.g. CANopen inputs andoutputs).

• The CAN 1 system bus is not electrically isolated. Therefore, it is recommended touse the CAN 1 (X33) interface to connect inverters via the system bus in the controlcabinet.

• SEW-EURODRIVE recommends connecting a maximum of 64 inputs and 64 out-puts via I/O modules to the MOVI-PLC® basic DHP11B.. controller.

• No CAN system bus connection is necessary for communication between MOVID-RIVE® MDX61B and its installed controller MOVI-PLC® advanced if you use the'DPRAM' channel (→ "MOVI-PLC® Programming in the PLC Editor" system manu-al). A CAN system bus connection is, however, necessary if modules from theMPLCMotion_MDX and MPLCprocessdata libraries are employed.

60526AXXFigure 4: CAN 2 system bus connection taking the example of a MOVIDRIVE® MDX60B/61B / MOVITRAC® B inverter

MDX61B

DGND

MDX60B/61B

X12

SC11 21

3SC12

DHE41B

X31

X32

X33

123

123

123

23

1

SC11

DGND

ON OFF

S12

X12:

2

1

SC12 3

ON OFF

S12

X45 X46

1 2 3 4 5 6HL ⊥

FSC11B

MOVITRAC® B

S1

OFF

ON

7

S2

X44



Cable length • The permitted total cable length depends on the baud rate setting of the system bus:– 125 kbaud → 500 m– 250 kbaud → 250 m– 500 kBaud → 100 m– 1000 kbaud → 40 m

Terminating resistor

• Switch on the system bus terminating resistor at the start and end of the CAN 2 sys-tem bus connection (MOVIDRIVE® B, DIP switch S12 = ON; MOVITRAC® B, DIPswitch S1 = ON). For all other devices, switch off the terminating resistor(MOVIDRIVE® B, DIP switch S12 = OFF; MOVITRAC® B, DIP switch S1 = OFF). Ifthe MOVI-PLC® advanced DH.41B controller is, for example, located at the end ofthe CAN 2 system bus, you have to connect a terminating resistor of 120 O betweenpins X32:2 and X32:3 (for CAN 1: terminating resistor between pins X33:2 and pinX33:3).

4.3.4 Connection of the RS485 interface (connector X34)

You can connect one of the following devices to the RS485 interfaces COM1/2 (connec-tor X34):• DOP11A operator terminals• Gearmotor with integrated frequency inverter MOVIMOT®

STOP!• There must not be any potential displacement between the units connected via the

CAN 2 system bus.• There must not be any potential displacement between the units connected via the

CAN 1 system bus.• Take suitable measures to avoid potential displacement, such as connecting the

unit ground connectors using a separate cable.

STOP!• There must not be any potential displacement between the units connected via the

RS485. Take suitable measures to avoid a potential displacement, e.g. by connect-ing the unit ground connectors using a separate lead.

• Dynamic terminating resistors are installed. Do not connect any external termi-nating resistors.

63207AXXFigure 5: 6-pole connector for connecting the RS485 interfaces COM1/2

X34

1

3

5

2

4

6

NOTEFor more information on how to connect the DOP11B operator terminal, refer to thechapters "Installation" and "Pin assignment" in the "DOP11B Operator Terminals" sys-tem manual.



4.3.5 Connecting the Ethernet 1 system bus (connector X36)

The Ethernet 1 interface (connector X36) is reserved for the system bus.

4.3.6 Connection of the Ethernet 2 interface (connector X37)

You can connect an engineering PC to the Ethernet 2 interface (connector X37).

Using the Ethernet 2 interface, the MOVI-PLC® advanced DHE41B controller can alsoexchange data via UDP/TCP with another controller.

61522AXXFigure 6: Example: Connecting an engineering PC via the Ethernet 2 interface to X37

PC COM

X35

X36

X37

2

4

6

1

3

5

X3

4

DHE41B

1

2

3

1

3

4

2

1

2

3

1

2

3

1

2

3

X3

2X

33

2

4

6

1

3

58

10

12

7

9

11

X3

1

T1S1

L1L2

L3L5

XML6

L7L8

L9L4

L10



4.3.7 Operating displays of the MOVI-PLC® advanced DHE41B controller

The MOVI-PLC® advanced DHE41B controller has 10 LEDs (L1 ... L10) that display thecurrent status of the MOVI-PLC® advanced DHE41B controller and its interfaces.

LED L1 (CAN 1 status)

The LED L1 indicates the status of the CAN 1 system bus.

LED L2 (CAN 2 status)

The LED L2 indicates the status of the CAN 2 system bus.

LED L3 (IEC program status)

The LED L3 indicates the status of the IEC-61131 control program.

Status of the LED L1

Diagnostics Troubleshooting

Orange The CAN 1 system bus is being initial-ized.

-Green The CAN 1 system bus is initialized.

Flashing green(0,5 Hz)

The CAN 1 system bus is currently in SCOM suspend mode.

Flashing green(1 Hz)

The CAN 1 system bus is currently in SCOM On mode.

Red The CAN 1 system bus is off (BUS-OFF).

1. Check and correct the cabling of the CAN 1 system bus.

2. Check and correct the baud rate set for the CAN 1 system bus.

3. Check and correct the terminating resistors of the CAN 1 system bus.

Flashing red(1 Hz)

Warning on the CAN 1 system bus. 1. Check and correct the cabling of the CAN 1 system bus.




Orange The CAN 2 system bus is being initial-ized.

-

Green The CAN 2 system bus is initialized. -

Flashing green(0,5 Hz)

The CAN 2 system bus is currently in SCOM suspend mode.

-


The CAN 2 system bus is currently in SCOM On mode.

-

Red The CAN 2 system bus is off (BUS-OFF).

1. Check and correct the cabling of the CAN 2 system bus.


3. Check and correct the terminating resistors of the CAN 2 system bus.

Flashing red(1 Hz)

Warning on the CAN 2 system bus. 1. Check and correct the cabling of the CAN 2 system bus.


Status of L3 Diagnostics Troubleshooting

Green IEC program is running. -

Off No program is loaded. Load a program into the controller.

Flashing orange (1 Hz)

Program has stopped. Bootloader update required (see chapter "SD memory card type OMH41B-T.")



LED L4 (PLC status)

The LED L4 indicates the status of the firmware of the MOVI-PLC® advancedDHE41B controller.

LED L5 (user) The LED L5 is freely programmable in the IEC program.

LED L6, L7, L8, L9 (DIO n/m)

The LEDs L6, L7, L8, L9 indicate the status of the binary inputs and outputs (X31:3- X31:10) n or m (e. g. DIO2/3).

LED L10 (24V / I/O OK)

The LED L10 indicates the status of the voltage supply for binary inputs andoutputs.




The firmware of the MOVI-PLC® advanced DHE41B controller is run-ning correctly. -

Red • No SD card plugged in.• File system of the SC card corrupt

Flashing orange (1 Hz)

Program has stopped. Bootloader update required (see chapter "SD memory card type OMH41B-T.")

63437AXX

State of the LEDs L6, L7, L8, L9


Off No voltage present.

-Green Voltage at LED n.

Red Voltage at LED m.

Orange Voltage at LED n. and m.

X31

1

3

5

7

9

2

4

6

8

10L6

L7

L8

L9

n m

Status of the LED L10 Diagnostics Troubleshooting

Green Voltage supply for the binary inputs/outputs is OK.

-

Off Voltage supply for the binary inputs/outputs is not applied.

1. Switch off the inverter in which the MOVI-PLC® advanced DHE41B con-troller is installed.

2. Check and correct the cabling of the binary inputs/outputs according to the electrical wiring diagram.

3. Check current consumption of the connected actuators (max. current → chapter 8).

4. Switch on the inverter in which the MOVI-PLC® advanced DHE41B con-troller is installed.

Orange Voltage supply for the binary inputs/outputs is applied. However, one of the following faults has occurred:• Overload on one or several

binary inputs/outputs• Overtemperature of the output

driver• Short circuit in at least one of

the binary inputs/outputs



4.3.8 DIP switch S1 default IP address

With the DIP switch S1, you can set a default IP address for the Ethernet 2 connection.The set IP address is adopted during the next boot process.

4.3.9 SD memory card type OMH41B-T.

The SD memory card is required for operation of the MOVI-PLC® advanced DH.41B controller. It stores the firmware, the IEC program and user data (e. g. recipes). It is usedin connection with a MOVIAXIS® master module for data backup and automatic param-eterization in case an axis is replaced.The SD memory card OMH41B-T.. is plugged into the DH.41B option. If delivery alsoincludes a compact controller, a MOVIAXIS® master module or an inverter with installedDH.41B option, the SD memory card is already installed in the DH.41B option.The SD memory card is available in 11 different variants (T0 ... T10). The different vari-ants allow for the execution of different technology functions. The technology level canbe changed by replacing the SD memory card.

Variants

Bootloader update

When the LEDs L3 and L4 flash orange at a 1 Hz frequency after power-on, a bootloaderupdate is required. Proceed as follows:• Do not switch off the power supply during the entire process.• Press the reset button T1 on the front of the DH.41B option for 3 seconds. When the

bootloader update starts, only LED 4 is flashing.• The bootloader update has been successful when L4 flashes green.

S1 switch setting Meaning

Top Default IP address 192.168.10.4

Bottom Addresses set in the configuration file (see sec. 4.3.1)

SD memory card OMH41B-T.

Technology level T0-T10

Part number Description

T0 1821 204 2 • Speed control management• Positioning, e.g. with the MPLCMotion_MDX library

T1 1821 205 0 Additional technology functions for T0:• Electronic cam• Electronic gear unit• Cam control

T2 1821 206 9 Additional technology functions for T1:• Application modules, e.g. Handling, SyncCrane

T3 1821 967 5

Required for path interpolation. Technology level depends on the required functionality and number of calculated kinematics.

T4 1821 968 3

T5 1821 969 1

T6 1821 970 5

T7 1821 971 3

T8 1821 972 1

T9 1821 974 8

T10 1821 975 6


4 Installing the MOVI-PLC® advanced DHF41B controllerMounting/Installation Instructions

4.4 Installing the MOVI-PLC® advanced DHF41B controller4.4.1 Function description of the terminals, DIP switches and LEDs

NOTEThe connections identical with DHE41B are described in section "Installation of theMOVI-PLC® advanced DHE41B controller".

Front viewMOVI-PLC® advanced DHF41B controller


Function

63209AXX

LED LED 1LED 2LED 3LED 4LED 5LED 6LED 7LED 8LED 9LED 10LED 11LED 12LED 13LED 14LED 15LED 16LED 17LED 18

CAN 1 statusCAN 2 statusIEC progr. statusPLC statusUser LEDDIO6/7DIO4/5DIO2/3DIO0/124V / I/O OK--BUSOFFBit strobe I/O:Polled I/OMod/NetFault ProfibusRun Profibus

Status of CAN 1 system busStatus of CAN 2 system busStatus of control programStatus of control firmwareFreely programmableStatus input or output DIO6/7Status input or output DIO4/5Status input or output DIO2/3Status input or output DIO0/1Status of voltage supply I/OReservedReservedThe two-color LEDs 13 ... 16 display the cur-rent status of the fieldbus interface and the DeviceNet system

Status of PROFIBUS bus electronicsStatus of PROFIBUS communication

Terminal X30P:PROFIBUS(Sub-D9)

X30P:9X30P:8X30P:7X30P:6X30P:5X30P:4X30P:3X30P:2X30P:1

GND (M5V)RxD/TxD-NN.C.VP (P5V/100 mA)GND (M5V)CNTR-PRxD / TxD-PN.C.N.C.

Reference potential for PROFIBUSSignal receive transmit negativeTerminal unassignedDC+5 V potential for bus terminatorReference potential for PROFIBUSPROFIBUS control signal for repeaterSignal receive transmit positiveTerminal unassignedTerminal unassigned

Terminal X30D:DeviceNet(plug-in terminals)

X30D:1X30D:2X30D:3X30D:4X30D:5

V–CAN_LDRAINCAN_HV+

0 V 24CAN_LDRAINCAN_H24 V

DIP switch S2Switching between PROFIBUS/DeviceNet

S2 TopBottom

Fieldbus interface PROFIBUS (X30P) activeFieldbus interface DeviceNet (X30D) active

DHF41B

2222

0123

222

456

27

2

4

6

1

2

3

X3

4X

35

X36

X37

XM

1

3

5

1

2

3

1

2

3

1

2

3

1

2

3

X3

2X

33

2

4

6

1

3

58

10

7

9

X3

1

X38

L18

X30P

S1

3

4

2

1

1

5

X3

0D

S2

L16

L15

L14

L13

L12

L11

L10

L9

L8

L7

T1

L6

L5

L4

L3

L2

L1

L17

ON


4Installing the MOVI-PLC® advanced DHF41B controllerMounting/Installation Instructions

For PROFIBUS mode: DIP switches for setting the PROFIBUSStation address

For operation via DeviceNet: DIP switchesfor setting The MAC-ID and for set-ting the baud rate

20

21

22

23

24

25

26

20

21

22

23

24

25

26

27

Significance: 1Significance: 2Significance: 4Significance: 8Significance: 16Significance: 32Significance: 64

The DIP switches 20 ... 25 are used to set the MAC-ID (Media Access Control Identifier). The MAC-ID represents the node address (address range 0 ... 63)

Setting the baud rateSetting the baud rate

Connector X38:SafetyBus(plug-in terminals)

X38:1X38:2X38:3

ReservedReservedReserved

Terminal X31:Binary inputs and out-puts(plug-in terminals, color: BK))

X31:1X31:2X31:3X31:4X31:5X31:6X31:7X31:8X31:9X31:10


Voltage input DC+24 VReference potential for binary signalsBinary input or outputBinary input or outputBinary input or outputBinary input or outputBinary input or outputBinary input or outputBinary input or outputBinary input or output

Terminal X34:RS485 interfaces COM1, COM2(plug-in terminals, color: BK)

X34:1X34:2X34:3X34:4X34:5X34:6



Connector X35:USB connection (in prep-aration)

X35:1X35:2X35:3X35:4



Connector X36:Connection Ethernet 1 System bus (RJ45 socket)

X36


X37

Terminal X32:System bus CAN 2(electrically isolated)(plug-in terminals, color: YE/BK)

X32:1X32:2X32:3



Terminal X33:System bus CAN 1(plug-in terminals, color: YE/BK)

X33:1X33:2X33:3

DGNDCAN 1HCAN 1L


DIP switch S1 S1 TopBottom

Default IP addressEthernet 2 connection

Reset button T1 T1 Reset

Front viewMOVI-PLC® advanced DHF41B controller


Function



4.4.2 PROFIBUS connection (connector X30P)

Connection to the PROFIBUS system takes place using a 9-pin sub D plug according toIEC 61158. The T-bus connection must be made using a plug with the correspondingconfiguration. The following figure shows the PROFIBUS connector that is connected toX30P of the MOVI-PLC® advanced DHF41B controller.

MOVI-PLC®/ PROFIBUS connection

As a rule, the MOVI-PLC® advanced DHF41B controller is connected to the PROFIBUSsystem using a shielded twisted-pair cable. Observe the maximum supported transmis-sion rate when selecting the bus connector.The twisted-pair cable is connected to the PROFIBUS connector using pins 3(RxD/TxD-P) and 8 (RxD/TxD-N). Communication is carried out via these two pins. TheRS485 signals RxD/TxD-P and RxD/TxD-N must be connected to the same contacts inall PROFIBUS stations. Otherwise the bus components cannot communicate via thebus medium.

The PROFIBUS interface sends a TTL control signal for a repeater or fiber optic adapter(reference = pin 9) via pin 4 (CNTR-P).

Baud rates greater than 1.5 MBaud

The MOVI-PLC® advanced DHF41B controller with baud rates > 1.5 MBaud can only beoperated with special 12 MBaud PROFIBUS connectors.

Bus terminator You do not need to equip the MOVI-PLC® advanced DHF41B controller with bus termi-nating resistors. This allows the PROFIBUS system to be put into operation more easilyand reduces the number of possible problems and faults during installation.If the MOVI-PLC® advanced DHF41B controller is located at the start or end of aPROFIBUS segment and if there is only one PROFIBUS cable connected to theMOVI-PLC® advanced DHF41B controller, you must use a connector with an integratedbus terminating resistor.Switch on the bus terminating resistors for this PROFIBUS connector.

61766AXXFigure 7: Assignment of 9-pin D-sub plug to IEC 61158

[1] 9-pin sub D plug[2] Signal line, twisted[3] Conductive connection over a large area is necessary between plug housing andthe shield

RxD/TxD-P 3

1

59

6 8

4

5

6

9

VP (P5V/100mA)

DGND (M5V)

DGND (M5V)

CNTR-P

RxD/TxD-N

[3]

[1]

[2]



Setting the station address

The PROFIBUS station address is set using DIP switches 20 ... 26 on the MOVI-PLC®

advanced DHF41B controller. The MOVI-PLC® advanced DHF41B controller supports the address range 0...125.

Any change made to the PROFIBUS station address during ongoing operation does nottake effect immediately. You have to switch the compact controller or the inverter inwhich the MOVI-PLC® advanced DHF41B controller is installed on and off again for thechanges to take effect (power + 24 V off/on).

4.4.3 Connecting DeviceNet (connector X30D)

The connection to the DeviceNet fieldbus system is in preparation.

Pin assignment The assignment of connecting terminals is described in the DeviceNet specification(Volume I, Appendix A).

The DHF41B option card is opto-decoupled on the driver side in accordance with theDeviceNet specification (Volume I, Chapter 9). This means the CAN bus driver must bepowered with 24 V voltage via the bus cable. The cable to be used is also described inthe DeviceNet specification (Volume I, Appendix B). The connection must be made ac-cording to the color code specified in the following table.

63210AXX

The default setting for the station address is 4:20 → Significance: 1 × 0 = 021 → Significance: 2 × 0 = 022 → Significance: 4 × 1 = 423 → Significance: 8 × 0 = 024 → Significance: 16 × 0 = 025 → Significance: 32 × 0 = 026 → Significance: 64 × 0 = 0

DHF41B

2222

0123

222

456

27

ON

61612AXX

Pin no. Signal Meaning Color coding

1 V– 0 V 24 BK

2 CAN_L CAN_L BU

3 DRAIN DRAIN blank

4 CAN_H CAN_H WH

5 V+ 24 V RD

DFD11B

1

2

3

4

5

DHF41B

X30D



Setting the station address

The DeviceNet station address is set using DIP switches 20 ... 25 on the MOVI-PLC®

advanced DHF41B controller. The MOVI-PLC® advanced DHF41B controller supports the address range 0..0.63.

Any change made to the DeviceNet station address during ongoing operation does nottake effect immediately. You have to switch the compact controller or the inverter inwhich the MOVI-PLC® advanced DHF41B controller is installed on and off again for thechanges to take effect (power + 24 V off/on).

Setting the baud rate

The baud rate is set with DIP switches 26 and 27.

4.4.4 Connecting SafetyBus (connector X38)

The connection to the SafetyBus bus system is in preparation.

63210AXX

The default setting for the station address is 4:20 → Significance: 1 × 0 = 021 → Significance: 2 × 0 = 022 → Significance: 4 × 1 = 423 → Significance: 8 × 0 = 024 → Significance: 16 × 0 = 025 → Significance: 32 × 0 = 0

DHF41B

2222

0123

222

456

27

ON

DIP switchesBaud rate

26 27

0 0 125 kbaud

1 0 250 kbaud

0 1 500 kbaud

1 1 Invalid



4.4.5 Operating displays of MOVI-PLC® advanced DHF41B

LEDs 11, 12 LEDs 11 and 12 are reserved.

LED L13 (BUS-OFF)

The LED L13 (BUS-OFF) displays the physical status of the bus node.

LED L14 (BIO) The LED L14 (Bit-strobe I/O) monitors the bit-strobe I/O connection.

NOTEThe LEDs identical with DHE41B are described in section "Operating displays of theMOVI-PLC® advanced DHE41B controller.


Status Meaning

Off NO ERROR The number of bus errors is in the normal range (error active status).

Flashing red(125 ms cycle)

BUS WARNING

The unit is performing a DUP-MAC check and cannot send any messages because no other stations are con-nected to the bus (error passive state)

Flashing red(1 s cycle)

The number of physical bus errors is too high. No more error telegrams are actively written to the bus (error pas-sive state).

Red light BUS ERROR • BusOff state• The number of physical bus errors has increased

despite a switch to the error-passive state. Access to the bus is switched off.

Yellow light POWER OFF External voltage supply has been turned off or is not con-nected.


Status Meaning

Flashing green(125 ms cycle)

DUP-MAC check Unit is performing DUP-MAC check

Off Not switched on / off-line but not DUP-MAC check

• Unit is off-line• Unit is switched off

Flashing green(1 s cycle)

Online and in operational mode

• Unit is on-line• DUP MAC check performed successfully• A BIO connection is being established with a master

(configuring state)• Missing, incorrect or incomplete configuration

Lights up green

Online, operational mode and connected

• Online• A BIO connection has been established (established

state)


Minor fault or connection tim-eout

• Invalid number of process data is set via DIP switches• A correctable fault has occurred• Bit-strobe I/O connection is in timeout state

Red light Critical fault or critical link failure

• An error that cannot be corrected has occurred• BusOff• DUP-MAC check has detected an error



LED L15 (PIO) The LED L15 (Polled I/O) monitors the polled I/O connection.

LED L16 (Mod/Net)

The function of the LED L16 (Mod/Net = Module/Network Status) described in the fol-lowing table is specified in the DeviceNet specification.


Status Meaning

Flashing green(125 ms cycle)

DUP-MAC check Unit is performing DUP-MAC check

Off Not switched on / off-line but not DUP-MAC check

• Unit is off-line• Unit is switched off



• Unit is on-line• DUP MAC check performed successfully• A polled I/O connection is being established with a

master (configuring state)• Missing, incorrect or incomplete configuration

Lights up green


• Online• A polled I/O connection has been established (estab-

lished state)



• Invalid baud rate set via DIP switches• A correctable fault has occurred• Polled I/O connection is in timeout status


• An error that cannot be corrected has occurred• BusOff• DUP-MAC check has detected an error


Status Meaning

Off Not switched on / OffLine • Unit is off-line• Unit performs DUP MAC check• Unit is switched off



• The unit is on-line and no connection has been estab-lished

• DUP MAC check performed successfully• A connection has not yet been established with a mas-

ter• Missing, incorrect or incomplete configuration

Lights up green


• Online• Connection to a master has been established• Connection is active (established state)



• A correctable fault has occurred• Polled I/O or/and bit-strobe I/O connection are in time-

out status• DUP-MAC check has detected an error


• A correctable fault has occurred• BusOff• DUP-MAC check has detected an error



LED L17 (Fault Profibus)

The LED L17 (Fault Profibus) indicates that communication via the PROFIBUS inter-face is working properly.

LED L18 (Run Profibus)

LED L18 (Run Profibus) indicates the proper functioning of the PROFIBUS electronics(hardware).



Off • The MOVI-PLC® advanced DHF41B con-troller exchanges data with the PROFI-BUS-DP master (data exchange status).

-

Red • Connection to the DP master has failed.• The MOVI-PLC® advanced DHF41B con-

troller does not recognize the PROFIBUS baud rate.

• Bus interruption has occurred.• PROFIBUS-DP master not in operation.

• Check the PROFIBUS connection on the unit.

• Check project planning of the PROFIBUS DP master.

• Check all the cables in the PROFI-BUS network.

Flashing red (1 Hz)

• The MOVI-PLC® advanced DHF41B con-troller recognizes the baud rate, but the DP master does not communicate with MOVI-PLC® advanced DHF41B.

• The MOVI-PLC® advanced DHF41B con-troller was either not configured in the DP master or it was configured incorrectly.

• Check and correct the PROFIBUS station address set in the MOVI-PLC® advanced DHF41B con-troller and in the configuration soft-ware of the DP master.

• Check and correct the configuration of the DP master.

• Use the GSD file SEW_6007.GSD with the designation MOVI-PLC for configuration.



Green • PROFIBUS hardware OK. -


• The PROFIBUS station address set on the DIP switches is more than 125. If the PROFIBUS station address is set to a value higher than 125, MOVI-PLC® advanced DHF41B will use PROFIBUS station address 4.

1. Check and correct the PROFIBUS station address on the DIP switches.

2. Switch on all drive inverters again. The modified PROFIBUS address will only take effect after a restart.


4 Installing the MOVI-PLC® advanced DHR41B controllerMounting/Installation Instructions

4.5 Installing the MOVI-PLC® advanced DHR41B controller4.5.1 Function description of the terminals, DIP switches and LEDs

NOTEThe connections identical with DHE41B and DHF41B are described in the sections "In-stallation of the MOVI-PLC® advanced DHE41B/DHF41B controller".

Front viewMOVI-PLC® advanced DHR41B controller


Function

63362AXX

LED LED 1LED 2LED 3LED 4LED 5LED 6LED 7LED 8LED 9LED 10LED 11LED 12LED 13LED 14

CAN 1 statusCAN 2 statusIEC progr. statusPLC statusUser LEDDIO6/7DIO4/5DIO2/3DIO0/124V / I/O OK--

Status of CAN 1 system busStatus of CAN 2 system busStatus of control programStatus of control firmwareFreely programmableStatus input or output DIO6/7Status input or output DIO4/5Status input or output DIO2/3Status input or output DIO0/1Status of voltage supply I/OReservedReservedBus statusBus status

Connector X30-1:Ethernet 3(RJ45 socket)

X30-1

Standard Ethernet assignmentConnector X30-2:Ethernet 4(RJ45 socket)

X30-2

DIP switches 20, 21 20

21

ONOFF

ONOFF

Default IP address (192.168.10.4)Stored IP address / DHCP

EtherNet/IP / Modbus TCP/IPPROFINET

Connector X38:SafetyBus(plug-in terminals)

X38:1X38:2X38:3

ReservedReservedReserved

Terminal X31:Binary inputs and out-puts(plug-in terminals, color: BK))

X31:1X31:2X31:3X31:4X31:5X31:6X31:7X31:8X31:9X31:10


Voltage input DC+24 VReference potential for binary signalsBinary input or outputBinary input or outputBinary input or outputBinary input or outputBinary input or outputBinary input or outputBinary input or outputBinary input or output

Terminal X34:RS485 interfaces COM1, COM2(plug-in terminals, color: BK)

X34:1X34:2X34:3X34:4X34:5X34:6



Connector X35:USB connection (in prep-aration)

X35:1X35:2X35:3X35:4



DHR41B

22

01

2

4

6

X3

4X

35

X36

X30-1

X30-2

X37

XM

1

3

5

1

2

3

1

2

3

1

2

3

1

2

3

X3

2X

33

2

4

6

1

3

58

10

7

9

X3

1

S1

3

4

2

1

L14

L13

L10

L9

L8

L7

T1

L6

L5

L4

L3

L2

L1

ON

1

2

3

X38

L12

L11


4Installing the MOVI-PLC® advanced DHR41B controllerMounting/Installation Instructions

Connector X36:Connection Ethernet 1 System bus (RJ45 socket)

X36


X37

Terminal X32:System bus CAN 2(electrically isolated)(plug-in terminals, color: YE/BK)

X32:1X32:2X32:3



Terminal X33:System bus CAN 1(plug-in terminals, color: YE/BK)

X33:1X33:2X33:3

DGNDCAN 1HCAN 1L


DIP switch S1 S1 TopBottom

Default IP addressEthernet 2 connection

Reset button T1 T1 Reset

Front viewMOVI-PLC® advanced DHR41B controller


Function



4.5.2 Pin assignment

Use prefabricated, shielded RJ45 plug connectors compliant with IEC 11801, edition2.0, category 5.

MOVIDRIVE® B / MOVITRAC® B / Ethernet connection

To connect DHR41B to the Ethernet, connect the Ethernet interface X30-1 or X30-2(RJ45 plug connector) to the other network stations using a category 5, class D twisted-pair cable in accordance with IEC 11801 edition 2.0. The integrated switch provides sup-port for realizing a line topology and offers auto crossing functions.

54174AXXFigure 8: Pin assignment of an RJ45 plug connector

A = Front viewB = View from back[1] Pin 1 TX+ Transmit Plus[2] Pin 2 TX– Transmit Minus[3] Pin 3 RX+ Receive Plus[6] Pin 6 RX– Receive Minus

[3] [2] [1]23

6

1

[6]

A B

NOTES• According to IEC 802.3, the maximum cable length for 10/100 MBaud Ethernet

(10BaseT/100BaseT), e.g. between two network stations, is 100 m.• We recommend that you do not directly connect end devices to the DHR41B option

in order to minimize the load on the end devices caused by undesired multicast datatraffic. Connect non-SEW devices via a network component that supports the IGMPsnooping functionality (e.g. managed switch).



4.5.3 Shielding and routing bus cables

Only use shielded cables and connection elements that also meet the requirements ofcategory 5, class 2 in compliance with IEC 11801 edition 2.0.Correct shielding of the bus cable attenuates electrical interference that may occur inindustrial environments. The following measures ensure the best possible shielding:• Manually tighten the mounting screws on the connectors, modules, and equipotential

bonding conductors.• Use only connectors with a metal housing or a metallized housing.• Connect the shielding in the connector over a wide surface area.• Apply the shielding of the bus line on both ends.• Route signal and bus cables in separate cable ducts. Do not route them parallel to

power cables (motor leads).• Use metallic, grounded cable racks in industrial environments.• Route the signal cable and the corresponding equipotential bonding close to each

other using the shortest possible route.• Avoid using plug connectors to extend bus cables.• Route the bus cables closely along existing grounding surfaces.

4.5.4 Setting the DIP switches 20 and 21

DIP switch 20 If the "20" switch is set to "1" (= ON), the following default IP address parameters are setwhen activating the DC 24 V backup voltage:• IP address: 192.168.10.4• Subnetwork mask: 255.255.255.0• Default gateway: 1.0.0.0 for EtherNet/IP (192.168.10.4 for PROFINET)• P785 DHCP / Startup Configuration: Saved IP parameters (DHCP is deactivated)

DIP switch 21 DIP switch "21" is used to set the fieldbus protocol that is currently used.• 21 = "1" (= ON) the EtherNet/IP / Modbus TCP/IP fieldbus protocol is active• 21 = "0" (= OFF) the PROFINET fieldbus protocol is active.

STOP!In case of fluctuations in the ground potential, a compensating current may flow via thebilaterally connected shield that is also connected to the protective earth (PE). Makesure you supply adequate equipotential bonding in accordance with relevant VDEregulations in such a case.

NOTEThe setting of the "20" DIP switch is only adopted with a power-on reset (switching onand off line voltage and DC 24 V backup voltage).



4.5.5 TCP / IP addressing and subnetworksIntroduction The settings for the address of the IP protocol are made using the following parameters:

• MAC address• IP address• Subnetwork mask• Standard gatewayThe addressing mechanisms and subdivision of the IP networks into subnetworks areexplained in this chapter to help you set the parameters correctly.

MAC address The MAC address (Media Access Controller) is the basis for all address settings. TheMAC address of an Ethernet device is a worldwide unique 6-byte value (48 bits). SEWEthernet devices have the MAC address 00-0F-69-xx-xx-xx. The MAC address is diffi-cult to handle for larger networks. This is why freely assignable IP addresses are used.

IP address The IP address is a 32 bit value that uniquely identifies a station in the network. An IPaddress is represented by four decimal numbers separated by decimal points.Example: 192.168.10.4Each decimal number stands for one byte (= 8 bits) of the address and can also be rep-resented using binary code (see following table).

The IP address comprises a network address and a station address (see followingtable).

The part of the IP address that denotes the network and the part that identifies the sta-tion is determined by the network class and the subnetwork mask.Station addresses cannot consist of only zeros or ones (binary) because they representthe network itself or a broadcast address.

Network classes The first byte of the IP address determines the network class and as such representsthe division into network addresses and station addresses.

This rough division is not sufficient for a number of networks. They also use an explicit,adjustable subnet mask.

Byte 1 Byte 2 Byte 3 Byte 4

11000000 . 10101000 . 00001010 . 00000100

Network address Station address

192.168.10 4

Value rangeNetwork class Complete network address

(Example) MeaningByte 1

0 ... 127 A 10.1.22.3 10 = Network address1.22.3 = Station address

128 ... 191 B 172.16.52.4 172.16 = Network address52.4 = Station address

192 ... 223 C 192.168.10.4 192.168.10 = Network address4 = Station address



Subnet mask A subnet mask is used to divide the network classes into even finer sections. The subnetmask is represented by four decimal numbers separated by decimal points, in the sameway as the IP address.Example: 255.255.255.128Each decimal number stands for one byte (= 8 bits) of the subnetwork mask and canalso be represented using binary code (see following table).

If you compare the IP addresses with the subnet masks, you see that in the binary rep-resentation of the subnet mask all ones determine the network address and all the zerosdetermine the station address (see following table).

The class C network with the address 192.168.10. is further subdivided into255.255.255.128 using the subnetwork mask. Two networks are created with the ad-dress 192.168.10.0 and 192.168.10.128.The following station addresses are permitted in the two networks:• 192.168.10.1 ... 192.168.10.126• 192.168.10.129 ... 192.168.10.254The network stations use a logical AND operation for the IP address and the subnetworkmask to determine whether there is a communication partner in the same network or ina different network. If the communication partner is in a different network, the standardgateway is addressed for passing on the data.

Standard gateway The standard gateway is also addressed via a 32-bit address. The 32-bit address is rep-resented by four decimal numbers separated by decimal points.Example: 192.168.10.1The standard gateway establishes a connection to other networks. In this way, a net-work station that wants to address another station can use a logical AND operation withthe IP address and the subnetwork mask to decide whether the desired station is locatedin the same network. If this is not the case, the station addresses the standard gateway(router), which must be part of the actual network. The standard gateway then takes onthe job of transmitting the data packages.

DHCP (Dynamic Host Configura-tion Protocol)

Instead of setting the three parameters IP address, subnetwork mask and standardgateway manually, they can be assigned in an automated manner by a DHCP server inthe Ethernet network. This means the IP address is assigned from a table, which contains the allocation ofMAC address to IP address.Parameter P785 indicates whether the DHR41B option expects the IP parameters to beassigned manually or via DHCP.


11111111 . 11111111 . 11111111 . 10000000


IP addressDecimal 192 . 168. . 10 . 129

Binary 11000000 . 10101000 . 00001010 . 10000001

Subnetwork maskDecimal 255 . 255 . 255 . 128

Binary 11111111 . 11111111 . 11111111 . 10000000



4.5.6 Operating displays of the MOVI-PLC® advanced DHR41B controller in PROFINET mode

There are 4 LEDs (L11, L12, L13, L14) on the DHR41B option card that display the cur-rent status of the DHR41B option, the PROFINET system and the safety options.

FS LED LED L12 (FAILSAFE-STATUS) indicates the failsafe status on PROFINET.

LED L13 (BUS-FAULT)

The LED L13 (BUS FAULT) displays the status of the PROFINET.

NOTEThe LEDs identical with DHE41B (L1 – L10) are described in section "Operating dis-plays of the MOVI-PLC® advanced DHE41B controller".

Status of the "FS" LED

Cause of error Troubleshooting

Green • The safety option is currently perform-ing a cyclical data exchange with the F-host (data exchange).

• Standard operating state.

–

Red • Fault status in the safety part.• No 24 V_LS supply voltage present.

• Read diagnostic in F-Host.• Eliminate the cause of the fault and

acknowledge in the F-Host.

Off • The safety option is currently in the initialization phase.

• Check voltage supply.• Check configuration of the bus master.

Flashing red / green

A fault occurred in the safety part; cause of the fault already remedied acknowl-edgement required.

Acknowledge fault in the F-Host (reintegra-tion).



Off • PROFINET IO device is currently exchanging data with the PROFINET IO controller (Data Exchange).

-

Flashing greenFlashing green/red

• The flashing function in the PROFI-NET IO controller project planning is activated to visually localize the sta-tions.

-

Red • Connection to the PROFINET IO controller has failed.

• PROFINET IO device does not detect a link

• Bus interruption• PROFINET IO controller is not in

operation

• Check the PROFINET connection of the DHR41B option

• Check the PROFINET IO controller• Check the cabling of your PROFINET

network

YellowFlashing yellow

• The STEP 7 hardware configuration contains a module that is not permit-ted.

• Switch the STEP 7 hardware configu-ration to ONLINE and analyze the sta-tus of the components of the slots in the PROFINET IO device.



LED L14 (RUN) LED L14 (RUN) indicates that the bus electronics are operating correctly.

LED Link / Activity

The two LEDs Link (green) and Activity (yellow), integrated in the RJ45 plug connec-tors (X30-1, X30-2), display the status of the Ethernet connection.



Green • DHR41B hardware OK.• Proper operation

–

Off • DHR41B is not ready for opera-tion.

• Switch the unit on again. Consult SEW Ser-vice if the error occurs again.Red • Error in the DHR41B hardware

Flashing green

• Hardware of the DHR41B does not boot up.

Flashing yellow

• Switch the unit on again. Set default IP addressparameter via DIP switch "S1". Con-sult SEW service if the error occurs again.

Yellow • Switch the unit on again. Consult SEW Ser-vice if the error occurs again.

63365AXX

LED / Status Meaning

Link / Green There is an Ethernet connection.

Link / Off There is no Ethernet connection.

Activity / Yel-low

Data is currently being exchanged via Ethernet.

X3

0-1

X3

0-2

LED "Link"

LED "Activity"



4.5.7 Setting the IP address parameters via DCPInitial startup For PROFINET IO, the IP address parameters are determined via the "DCP" protocol

(Discovery and Configuration Protocol). DCP operates with device names (DeviceName). The device name uniquely identifies a PROFINET IO station in the network. Itis identified with the PROFINET IO controller for the project planning of the station andalso set using the project planning software on the PROFINET IO device. With the aidof the device name, the controller identifies the device during startup and transfers thecorresponding IP address parameters. Settings directly on the slave are no longer re-quired.

Resetting the IP address parame-ters

If you do not know the IP address parameters and cannot access the inverter using theserial interface or the DBG60B keypad, you can reset the IP address parameters to thedefault values using the DIP switch "20".This action resets the DHR41B option to the following default values:• IP address: 192.168.10.4• Subnetwork mask: 255.255.255.0• Default gateway: 1.0.0.0• PROFINET device name: PNETDeviceName_MACID

Proceed as follows to reset the IP address parameters to the default values:• Switch off the 24 V DC supply voltage and the mains voltage.• Set the DIP switch "20" on the DHR41B option to "1".• Switch the DC 24 V supply voltage and the line voltage back on.• Wait until the DHR41B option has booted up. The "RUN" LED is green when the op-

tion is ready.

You can now access the inverter via the IP address 192.168.10.4. Proceed as followsto set new IP address parameters:• Start MOVITOOLS® MotionStudio.• Select the address parameters you want.• Set the DIP switch "20" on the DHR41B option to "0".• The new address parameters are adopted after the device is switched off and

switched on again.



4.5.8 Operating displays of the MOVI-PLC® advanced DHR41B controller in EtherNet/IP mode

The LEDs L13 and L14 of the DHR41B indicate the current condition of the DHR41Boption and the EtherNet/IP system.

LED L13 (NET-WORK STATUS)

LED L13 (NETWORK STATUS) indicates the status of the EtherNet/IP system.

LED L14 (MOD-ULE STATUS)

LED L14 (MODULE STATUS) indicates that the bus electronics are operating correctly.


Meaning

Off The DHR41B option does not yet have any IP parameters.

Flashing green/red The DHR41B option card performs an LED test.

Flashing green There is no controlling IO connection.

Green There is a controlling EtherNet/IP IO connection.

Red A conflict while assigning the IP address was detected. Another station in the net-work uses the same IP address.

Flashing red The previously established controlling IO connection is in timeout status. The sta-tus is reset by restarting communication.

Status of the LED L14 Meaning

Off The DHR41B option card is not supplied with voltage or is defective

Flashing green • If the NETWORK STATUS LED is off at the same time, the TCP/IP stack of the DHR41B option card will be started. If this status continues and DHCP is activated, the DHR41B option card waits for data from the DHCP server.

• If the NETWORK STATUS LED is flashing green at the same time, the appli-cation of the DHR41B option card is started.

Flashing green/red The DHR41B option card performs an LED test.

Green Indicates the standard operating state of the DHR41B option card

Red The DHR41B option card is in fault state.

Flashing red A conflict while assigning the IP address was detected. Another station in the net-work uses the same IP address.



LED Link / Activity

The two LEDs Link (green) and Activity (yellow), integrated in the RJ45 plug connec-tors (X30-1, X30-2), display the status of the Ethernet connection.

63365AXX

LED / Status Meaning

Link / Green There is an Ethernet connection.

Activity / Yel-low

Data is currently being exchanged via Ethernet.

Link / Off There is no Ethernet connection.

X3

0-1

X3

0-2

LED "Link"

LED "Activity"



4.5.9 Setting the IP address parameters

Initial startup The "DHCP" protocol (Dynamic Host Configuration Protocol) is activated as the defaultsetting for the DHR41B option. This means that the DHR41B option card expects its IPaddress parameters from a DHCP server.

Once the DHCP server has been configured and the settings have been made for thesubnetwork screen and the standard gateway, the DHR41B must be inserted in the as-signment list of the DHCP server. In doing so, the MAC ID of the DHR41B option is al-located a valid IP address.

Changing the IP address parame-ters after suc-cessful initial startup

If the DHR41B was started using a valid IP address, you can also access the IP addressparameters via the Ethernet interface.The following options are available for changing the IP address parameters via Ethernet: • With the MOVITOOLS® MotionStudio software via Ethernet• With the EtherNet/IP TCP/IP interface objectYou can also use the DBG60B keypad to change the IP address parameters. To do so,connect the DBG60B keypad to the serial interface (X24) of the UOH21B compact con-troller.If the IP address parameters are assigned to the option DHR41B via a DHCP server,you can only change the parameters by adjusting the settings of the DHCP server.The options listed above for changing the IP address parameters only come into effectonce the supply voltages (mains and DC 24 V) have been switched off and back onagain.

NOTERockwell Automation provides a DHCP server free-of-charge on their homepage. Thetool is known as "BOOTP Utility" and can be downloaded from the following website:http://www.ab.com/networks/bootp.html.

NOTEThe configured IP address parameters are permanently adopted into the parameterset if DHCP is deactivated after the IP address has been assigned.



Deactivating / activating the DHCP

The type of IP address allocation is determined by the setting of the attribute Configura-tion Control of the EtherNet/IP TCP/IP interface object. The value is displayed or modi-fied in the parameter P785 DHCP/Startup Configuration. • Setting "Saved IP parameters"

The saved IP address parameters are used.• Setting "DHCP"

The IP address parameters are requested by a DHCP server.If you use the DHCP server from Rockwell Automation, you can activate or deacti-vate the DHCP via a button. In this case, an EtherNet/IP telegram is sent to theTCP/IP interface object of the station that is being addressed.

Resetting the IP address parame-ters

If you do not know the IP address parameters and there is no serial interface or DGB60Bkeypad for reading the IP address, you can reset the IP address parameters to the de-fault values using the DIP switch "20".This action resets the DHR41B option to the following default values:• IP address: 192.168.10.4• Subnetwork mask: 255.255.255.0• Default gateway: 1.0.0.0• P785 DHCP/Startup Configuration: Saved IP parameters (DHCP is deactivated)

Proceed as follows to reset the IP address parameters to the default values:• Switch off the 24 V DC supply voltage and the mains voltage.• Set the DIP switch "20" on the DHR41B option to "1".• Switch the DC 24 V supply voltage and the line voltage back on.• Wait until the DHR41B option has booted up. The "MODULE STATUS" LED is green

when the option is ready.• Set the DIP switch "20" on the DHR41B option to "0".• The following options are available to assign the new IP address:

– With the MOVITOOLS® MotionStudio software via Ethernet– With the EtherNet/IP TCP/IP interface object

NOTE• DHCP remains deactivated when you reset the DIP switch "20" to "0". You can re-

activate DHCP via the EtherNet/IP TCP/IP interface object, parameter P785 or theDHCP server by Rockwell Automation.

• DHCP remains active when resetting the values to the default setting (P802 Factorysetting).



4.5.10 The integrated Ethernet switch

You can use the integrated Ethernet switch to achieve line topologies known from thefieldbus technology. Other bus topologies, such as star or tree, are also possible. Ringtopologies are not supported.

Autocrossing: The two ports leading out of the Ethernet switch have autocrossing functionality. Thismeans you can use patch or cross-over cables to connect the next Ethernet node.

Autonegotiation The baud rate and the duplex mode is negotiated by both Ethernet nodes when estab-lishing the connection. The two Ethernet ports of the EtherNet/IP interface support au-tonegotiation functionality and operate at a baud rate of 100 Mbit or 10 Mbit in full duplexor half duplex mode.

Notes on multi-cast handling

• The integrated Ethernet switch does not provide a filter function for Ethernet multi-cast telegrams. Multicast telegrams that are usually sent from the adapters(DHR41B) to the scanners (PLC) are passed on to all switch ports.

• IGMP snooping (managed switch) is not supported.• SEW-EURODRIVE recommends to connect DHR41B only with network components

that support IGMP Snooping (e. g. managed switch) or in which protective measuresagainst excessive multicast load are integrated (e. g. units from SEW-EURODRIVE).When using units that do not possess this function, the high load on the network cancause faults.

NOTEThe number of industrial Ethernet switches connected to the line affects the telegramruntime. If a telegram passes through the units, the telegram runtime is delayed by theStore & Forward function of the Ethernet switch:• For a telegram length of 64 Byte by approximately 10 µs (at 100 Mbit/s)• For a telegram length of 1500 Byte by approximately 130 µs (at 100/Mbit/s)This means that the more units a telegram has to pass through, the higher the telegramruntime is.


4 Installing the DH.41B option in MOVIDRIVE® MDX61BMounting/Installation Instructions

4.6 Installing the DH.41B option in MOVIDRIVE® MDX61B

4.7 Installation of the DH.41B option in the MOVIAXIS® MDX61B master module

4.7.1 Function description of terminals X5a/X5b (MOVIAXIS® master module)

• The connectors X5a and X5b are connected in parallel. In this way, the voltage sup-ply of the MOVIAXIS® master module can be provided from the right to X5b or frombelow to X5a. With connection to X5a, further modules can be connected via X5b(e.g. supply module, axis module). The voltage supply of brake (X5a/b:3, 4) is con-ducted by the MOVIAXIS® master module.

• The MOVI-PLC® advanced DH.41B controller can be supplied by the MOVIAXIS®

switched mode power supply module (MXS) or from an external voltage supply. Forthis purpose, connect X5 between the individual devices.

• If the MOVI-PLC® advanced DH.41B controller is supplied with DC 24 V by theMOVIAXIS® switched-mode power supply module, the function of the MOVI-PLC®

advanced DH.41B controller is maintained after disconnection from the power sup-ply. This is the case if the DC link voltage is maintained or an external DC 24 V supplyof the MOVIAXIS® switched-mode power supply unit is present.

NOTEThe MOVI-PLC® advanced DH.41B controller is installed according to chapter "Mount-ing options for the MOVI-PLC® advanced DH.41B controller". The MOVI-PLC® ad-vanced DH.41B controller is powered via MOVIDRIVE® MDX61B. A separate voltagesupply is only required for the binary inputs and outputs (connector X31).

NOTEThe MOVI-PLC® advanced DH.41B controller is installed according to chapter "Mount-ing options for the MOVI-PLC® advanced DH.41B controller". To wire the system bus,connect connector X33 (CAN1) or X32 (CAN2) of MOVI-PLC® advanced DH.41B withconnector X9 (MOVIAXIS® supply module signalizing bus or of a MOVIAXIS® axismodule) or with connector X12 (CAN2 bus of a MOVIAXIS® axis module). TheMOVIAXIS® master module also provides further connections as described below.

MOVIAXIS® master module MXM Designation Terminal Function

59233AXX

X5b connector X5b:1X5b:2X5b:3X5b:4

DC 24 VEDGNDDC 24 VBBGND

Voltage supply for control electronicsReference potential of control electron-icsBrake voltage supplyReference potential for brake connec-tion

X5a connector X5a:1X5a:2X5a:3X5a:4

DC 24 VEDGNDDC 24 VBBGND

Voltage supply for control electronicsReference potential of control electron-icsBrake voltage supplyReference potential for brake connec-tion

X5b2

1

3

4

2

1

3

4

X5a


4Installation of the DH.41B option in the MOVIAXIS® MDX61B master moduleMounting/Installation Instructions

Wiring diagram

60301AEN

MOVIAXIS®

master module MXM

2

X5b

1 DC 24VE

DGND

3 DC 24VB

4 BGND

DC 24 V forbrake power supply

DC 24 V supply for control electronics+-+-

X16-+

External DC 24 V

X5a

2

1

3

4

X5a

2

1

3

4

X5b

2

1

3

4

MOVIAXIS®

switched-mode

power supply MXS

X35

X36

X37

2

4

6

1

3

5

X34

Vers

ion

DHE41B

1

2

3

1

3

4

2

1

2

3

1

2

3

1

2

3

X32

X33

2

4

6

1

3

58

10

7

9X

31

T1S1

L1L2

L3L5

XML6

L7L8

L9L4

L10


4 Installing the DH.41B option in MOVITRAC® B/compact controllerMounting/Installation Instructions

4.8 Installing the DH.41B option in MOVITRAC® B/compact controller

4.8.1 Function description of terminals and LEDs

4.8.2 Connection of RS485 interface COM 1 (connector X24)

The connectors X24 and X34:1/3/5 are connected in parallel. You can connect aDOP11B operator terminal at X24. If X24 is unassigned, you can connect an operatorterminal or a gearmotor with integrated MOVIMOT® frequency inveter to X34:1/3/5.For more information, refer to section 4.4.5.

NOTEThe MOVI-PLC® advanced DH.41B controller is installed according to chapter "Mount-ing options for the MOVI-PLC® advanced DH.41B controller". The MOVITRAC® B op-tion slot and the compact controller provide additional connections and operating dis-plays for the MOVI-PLC® advanced DH.41B controller as described below.

Front viewMOVITRAC® B/ compact controller

Designation LEDTerminal Function

58905AXX

LED H1H2

System faultReserved

Connector X24:RS485 COM 1(RJ10 socket)

X24:4X24:3X24:2X24:1

DGNDRS–RS+5 V

Reference potential COM 1Signal RS485–Signal RS485+Voltage output DC+5 V

Lateral viewCompact controller Designation Terminal Function

58906AXX

Connector X26:CAN 1 and voltage supply(plug-in terminal)

X26:1X24:2X24:3X24:4X26:5X26:6X26:7

CAN1HCAN1LDGNDReservedReservedDGNDDC 24 V

System bus CAN 1 highSystem bus CAN 1 lowReference potential control-ler/CAN1--Reference potential control-ler/CAN1Voltage supply of controller

X24

H1

H2

2 3 4 5 6 71

X26


4Installing the DH.41B option in MOVITRAC® B/compact controllerMounting/Installation Instructions

4.8.3 Connection of system bus CAN 1/power supply (connector X26)

X26:1/2/3 and connector X33 are connected in parallel (see sec. 4.3.3). MOVI-PLC®

advanced DH.41B in the compact controller is supplied with power via X26:6/7.The MOVI-PLC® advanced DH.41B controller can be supplied with the required voltageby MOVITRAC® B. For this purpose, connect X26:3 (6)/7 with X46:3 (6)/7 or withX12:9/8. If the MOVI-PLC® advanced DHE41B controller is supplied with DC 24 V byMOVITRAC® B, the function of the MOVI-PLC® advanced DHE41B controller is main-tained after disconnection from the voltage supply. This requires an external DC 24 Vsupply to X12:8 / 9 of MOVITRAC® B.

60302AXXFigure 9: Installation of MOVI-PLC® advanced DHE41B in MOVITRAC® B

X45 X46

1 2 3 4 5 6HL ⊥

FSC11B

MOVITRAC® B

S1

OFF

ON

7

S2

X44

X26

1 2 3 4 5 6 7

X24

H1

H2

X1212345678

24V IODC 24V

-

+

9GND

=

120

Ω

X35

X36

X37

2

4

6

1

3

5

X3

4

DHE41B

1

2

3

1

3

4

2

1

2

3

1

2

3

1

2

3

X32

X3

3

2

4

6

1

3

58

10

7

9

X31

T1S1

L1L2

L3L5

XML6

L7L8

L9L4

L10


4 Installing the DH.41B option in MOVITRAC® B/compact controllerMounting/Installation Instructions

4.8.4 MOVITRAC® B/compact controller option slot operating displays

LED H1 The LED H1 signals correct operation via connection X26.

LED H2 LED H2 is reserved.

60304AENFigure 10: Installation of the MOVI-PLC® advanced DHE41B/UOH..B compact controller

X26

1 2 3 4 5 6 7

SEW drive

Compact controller

DC +24 VGND

X24

H1

H2

SC11 System bus +, CAN highSC12 System bus -, CAN low

GND, CAN GND

12

0W

X35

X36

X37

2

4

6

1

3

5

X3

4

DHE41B

1

2

3

1

3

4

2

1

2

3

1

2

3

1

2

3

X3

2X

33

2

4

6

1

3

58

10

7

9

X3

1

T1

S1

L1

L2

L3

L5

XM

L6

L7

L8

L9

L4

L10

Status of LED H1


OFF • Correct operation of connection X26 -


4Engineering interface of the MOVI-PLC® advanced DH.41B controllerMounting/Installation Instructions

4.9 Engineering interface of the MOVI-PLC® advanced DH.41B controllerThe engineering access to the MOVI-PLC® advanced DH.41B controller is realized viathe Ethernet 2 interface (connector X37). Engineering access to the MOVI-PLC®

advanced DHF41B controller is also possible via PROFIBUS (connector X30P) and tothe MOVI-PLC® advanced DHR41B controller via Ethernet (connector X30-1/2).

4.10 Shielding and routing bus cablesOnly use shielded cables and connection elements that also meet the requirements ofcategory 5, class 2 in compliance with IEC 11801 edition 2.0.Correct shielding of the bus cable attenuates electrical interference that may occur inindustrial environments. The following measures ensure the best possible shielding:• Manually tighten the mounting screws on the connectors, modules, and equipotential

bonding conductors.• Use only connectors with a metal housing or a metallized housing.• Connect the shielding in the connector over a wide surface area.• Apply the shielding of the bus line on both ends.• Route signal and bus cables in separate cable ducts. Do not route them parallel to

power cables (motor leads).• Use metallic, grounded cable racks in industrial environments.• Route the signal cable and the corresponding equipotential bonding close to each

other using the shortest possible route.• Avoid using plug connectors to extend bus cables.• Route the bus cables closely along existing grounding surfaces.

NOTEFor detailed information, refer to the "MOVI-PLC® advanced Fieldbus InterfacesPROFIBUS DP-V1, Ethernet TCP/IP, EtherNet/IP, DeviceNet, Modbus TCP/IP"manual.

STOP!In case of fluctuations in the earth potential, a compensating current may flow via thebilaterally connected shield that is also connected to the protective earth (PE). Makesure you supply adequate equipotential bonding according in accordance with relevantVDE regulations in such a case.


5 Configuration with the MOVITOOLS® MotionStudio PC softwareProject Planning and Startup

5 Project Planning and StartupThis section provides information on project planning and startup• For the MOVI-PLC® advanced DH.41B controller• For inverters controlled through the MOVI-PLC® advanced DH..1B controller• For the PROFIBUS DP master

5.1 Configuration with the MOVITOOLS® MotionStudio PC softwareProject selection • Start the MOVITOOLS® MotionStudio software.

• To create a new project, select the option [New project] [1].• To open an existing project, select the option [Open project] [2].

58335AXXFigure 11: MOVITOOLS® MotionStudio start window

[1] Option [New project][2] Option [Open project]

[1]

[2]

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5Configuration with the MOVITOOLS® MotionStudio PC softwareProject Planning and Startup

Options for engi-neering access

You have two options to establish engineering access to the MOVI-PLC® advancedDH.41B controller via the Ethernet 2 interface (connector X37):• For a point-to-point connection, connect the Ethernet 2 interface (X37) of the

MOVI-PLC® advanced DH.41B controller directly to the Ethernet interface of the en-gineering PC. Use an interface of the engineering PC that is not used for connectionof the PC to the Intranet/Internet. In this way, you avoid reconfiguration of the inter-face.

• Integrate the MOVI-PLC® advanced DH.41B controller in a network via the Ethernet2 interface (X37). Edit the configuration file NetConfig.cfg in the "System" folder ofthe SD memory card to make the necessary address settings. You have the followingoptions to access the NetConfig.cfg configuration file:– Take the SD memory card out of the MOVI-PLC® advanced DH.41B controller

and insert it into a memory card write/read device.– First, establish a point-to-point connection to the MOVI-PLC® advanced DH.41B

controller. Then access the NetConfig.cfg configuration file via an FTP client.For older network interfaces, it can be necessary to use a cross cable for the point-to-point connection.

Address settings for a point-to-point connection

• Setting the default IP address:– De-energize the MOVI-PLC® advanced DH.41B controller.– Switch the DIP switch to the upper position.– Re-energize the MOVI-PLC® advanced DH.41B controller. The IP address

192.168.10.4 and the net mask 255.255.255.0 are assigned automatically to theEthernet 2 interface of the MOVI-PLC® advanced DH.41B controller.

• Setting other addresses:By manually editing the section <Ethernet2...> in the NetConfig.cfg configuration filein the "System" folder of the SD memory card, you can set other addresses. Example:<Ethernet2><IPAddress>192.168.10.4</IPAddress><Netmask>255.255.255.0>/Netmask><Gateway>192.168.10.1</Gateway><Nameserver>0.0.0.0</Nameserver><Hostname>MOVI-PLC_Eth2>/Hostname></Ethernet2>Switch the DIP switch S1 to the lower position. This ensures that the addresses areadopted during the next boot process of the MOVI-PLC® advanced DH.1B controller.

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• Setting the IP address of the PC interface:– Select the relevant PC interface under [Start] / [Settings] / [Network Connections].

In the context menu, select the properties window of the PC interface.– Activate the option "Use this IP address" in the property window of the "Internet

protocol (TCP/IP)" entry.– Enter the net mask which is set in the MOVI-PLC® advanced DH.41B controller

(e. g. 255.255.255.0, if DIP switch S1 is in the upper position).– Set the IP address depending on the net mask. The IP addresses of the MOVI-

PLC® advanced DH.41B controller (Ethernet 2) and the PC interface must be dif-ferent except for the areas defined by the net mask. In the area defined by the netmask, the IP addresses must be the same. The last byte of the IP address mayneither be 0 nor 255.Example:

In the example, the last 8 bits of the IP address of the MOVI-PLC® advancedDH..41B controller and the PC interface must be different.

Address settings for engineering access via a network

Proceed as follows to establish engineering access to the MOVI-PLC® advancedDH.41B controller via an existing network:• In the section <Ethernet2...> of the NetConfig.cfg configuration file in the "System"

folder of the SD memory card, enter the following according to the specifications ofyour network administration:– IP address– Net mask– Gateway address

• Switch the DIP switch S1 to the lower position. This ensures that the new addresssettings are adopted during the next boot process of the MOVI-PLC® advancedDH.41B controller.

Net mask

decimal binary

255.255.255.0 11111111.11111111.11111111.00000000

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Setting the engi-neering access in MOVITOOLS® MotionStudio

• Open the menu item "Communication plugs" in MOVITOOLS® MotionStudio in the"Network" menu.

• Select the entry "Ethernet" [1] from the dropdown menu. Click on the <Edit> button[2]. Confirm your selection with <OK>.

• Right-click in the empty field "SMLP server IP addresses " and use menu item "AddIP address" to add the IP address of the Ethernet 2 interface of the MOVI-PLC®

advanced DH.41B controller (see following figure). Confirm your entry with <OK>.

63436AXX

11950AXX

[1]

[2]

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• You can also enter the network address (the part of the IP address in which the bitsof the net mask are set) in the "Broadcast IP address" entry field when integrating theMOVI-PLC® advanced DH.41B controller in an existing network, filled up with set bitsfor sending broadcast messages in the specified network. In this case, no entry is re-quired in the field "SMLP server IP addresses". Example:– IP address: 10.3.71.38– Net mask: 255.255.255.0– Broadcast IP address: 10.3.71.255

• Perform a network scan after this. To do so, click on the "Scan" symbol inMOVITOOLS® MotionStudio (see following figure).

11951AXX

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Unit-specific tool selection

• Click on the < > symbol (Scan) in MOVITOOLS® MotionStudio. The softwarenow displays all units connected to the engineering PC in a tree structure (see fol-lowing figure).

• Start the PLC Editor. To do so, right-click on the "MOVI-PLC advanced DH.41B" en-try, for example. Select "Programming" from the context menu. You can now createa new project or open an existing project in the PLC Editor.

• The PLC Editor serves for programming the MOVI-PLC® advanced DH.41B control-ler. For further information on programming the MOVI-PLC® advanced DH.41B con-troller, refer to the "MOVI-PLC® Programming in the PLC Editor" and the followingmanuals: – MPLCMotion_MDX and MPLCMotion_MX libraries for MOVI-PLC®

– MPLCMotion_MC07 and MPLCMotion_MM libraries for MOVI-PLC®

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5 Configuration and startup of the drivesProject Planning and Startup

5.2 Configuration and startup of the drivesHow to configure and startup drives is described in the following library manuals:

5.3 Configuration and startup in the PLC Editor

5.4 Replacing the unitWhen exchanging a MOVI-PLC® advanced DHF41B controller, a compact controller ora controlled drive, proceed as described in sections 4.2 and 4.3. Plug the SD card of theold controller into the new controller.

Drive Manual

MOVIDRIVE® B MOVIAXIS®

MPLCMotion_MDX and MPLCMotion_MX libraries for MOVI-PLC®

MOVITRAC® 07 / B MOVIMOT®

MPLCMotion_MC07 and MPLCMotion_MM libraries for MOVI-PLC®

NOTEFor operation of the MOVI-PLC® advanced DH.41B controller in MOVIDRIVE®

MDX61B, the MOVIDRIVE® MDX61B inverter must have at least firmware version".16" or higher.This applies regardless of whether the inverter is controlled via the installedMOVI-PLC® advanced DH.41B controller, or whether the slot of the inverter is onlyused for installation of the MOVI-PLC® advanced DH.41B controller whilst simulta-neously used to control other inverters (e.g. MOVITRAC® B).

NOTE• For detailed information on configuration and startup of the MOVI-PLC® advanced

DH.41B controller, refer to the MOVI-PLC® Programming in the PLC Editor" systemmanual.

• For information on configuring the master of the different fieldbus systems, refer tothe "MOVI-PLC® advanced Fieldbus Interfaces PROFIBUS DP-V1, EthernetTCP/IP, EtherNet/IP, DeviceNet, Modbus TCP/IP" manual.

NOTEThe variable values stored remanently on the MOVI-PLC® advanced DH.41B control-ler are not stored on the SD card by default. This can be programmed through the ap-plication (IEC program), or the data backup must be imported through the project man-agement in MOVITOOLS® MotionStudio.You can find important information on changing drives in the manuals of the respectiveinverters.

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6Diagnostic procedure for system bus CAN 1/CAN 2Error Diagnostics

6 Error Diagnostics6.1 Diagnostic procedure for system bus CAN 1/CAN 2

Diagnostic problem: Communication via system bus CAN 1 or CAN 2 does not work.Initial status:• System bus CAN 1 or CAN 2 is connected correctly.• Communication via system bus CAN 1 or CAN 2 is programmed.

↓

Is the bus connector plugged in? No → [A]Yes

↓

Response of the LEDs CAN -1 sta-tus or CAN -2 status?

Orange → [B]Green → [C]

Lights up or flashes red↓

System bus CAN 1 or CAN 2 is not operatingor communication of the system bus is faulty.

↓

[A]↓

Check the set baud rate.↓

Baud rate OK? No → [D]Yes

↓

Make sure that terminating resistors are connected properly.

[A] Check the bus cabling.

[B] System bus CAN 1 or CAN 2 is being initialized.

[C] Bus communication is OK. ↓

Check the application program!

[D] Correct the baud rate!


6 Diagnostic procedure for PROFIBUS-DPError Diagnostics

6.2 Diagnostic procedure for PROFIBUS-DP

Diagnostic problem: The MOVI-PLC® advanced DHF41B controller is not working on the PROFIBUS.Initial status:• The MOVI-PLC® advanced DHF41B controller is physically connected

to the PROFIBUS.• The MOVI-PLC® advanced DHF41B controller was configured in the

DP master and bus communication is active.↓

Is the bus connector plugged in? No → [A]Yes

↓

Response of the LED Fault Profi-bus?

OFF → [B]ON → [C]

FLASHES↓

The MOVI-PLC® advanced DHF41B controller recognizes the baud rate, but was either not configured in the DP master or it was configured incor-rectly.

↓

Check whether the configured PROFIBUS address is the same as the address set on the DIP switches.

↓

PROFIBUS addresses identical? No → [D]Yes

↓

You may have configured an incorrect unit type or defined the configuration incorrectly.

↓

Delete the configuration for the MOVI-PLC® advanced DHF41B controller from the DP network.

↓

Configure the MOVI-PLC® advanced DHF41B controller again, choosing the unit designation 'MOVI-PLC'.Use a predefined configuration to simplify the process. Do not change any of the preset configuration data!Assign the address range for your control system.

↓

Load the configuration in the DP master and start the bus communication again.

[A] Check the bus cabling.

[B] The MOVI-PLC® advanced DHF41B controller is currently exchanging data cyclically with the DP master.

[C] The MOVI-PLC® advanced DHF41B controller does not recognize the baud rate!Check the bus cabling.

[D] Adapt the bus addresses.


7General technical dataTechnical Data and Dimension Drawings

7 Technical Data and Dimension Drawings7.1 General technical data

The general technical data listed in the following table apply to:• The MOVI-PLC® advanced DH.41B controller installed in the inverter• The MOVI-PLC® advanced DH.41B/UOH..B compact controller

Interference resistance Complies with EN 61800-3

Ambient temperature Integrated in MOVIDRIVE® MDX61B:• 0 °C ... +60 °C

(Derating at 40 °C ... 60 °C see MOVIDRIVE® MDX60B/61B system manual)

Installed in MOVITRAC® B (AC 230 V; AC 400/500 V to 4 kW):• –10 °C ... +60 °C

(Derating at 40 °C ... 60 °C see MOVITRAC® B system manual)

Installed in MOVITRAC® B (AC 400/500 V over 4 kW):• 0 °C ... +60 °C

(Derating at 40 °C ... 60 °C see MOVITRAC® B system manual)

Installed in the MOVIAXIS® master module:• 0 °C ... +45 °C

Compact controller:• –10 °C ... +60 °C

Climate class EN 60721-3-3, class 3K3

Storage temperature –25 °C ... +70 °C

Climate class EN 60721-3-3, class 3K3

Type of cooling Convection cooling

Degree of protection IP20

Operating mode Continuous duty (see MOVIDRIVE® MDX60B/61B, MOVITRAC® B, MOVIAXIS® system manuals)

Pollution class 2 according to IEC 60664-1 (VDE0110-1)

Installation altitude max. 4000 m (asl)

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7 MOVI-PLC® advanced DHE41B controllerTechnical Data and Dimension Drawings

7.2 MOVI-PLC® advanced DHE41B controller

MOVI-PLC® advanced DHE41B controller

Part number MOVI-PLC® advanced DHE41B: 1821 160 7

Electrical supply The following applies for all units (MDX, MX, compact controller):• You will have to supply the binary inputs and outputs with DC 24 V (X31:1/2) separately.

Integrated in MOVIDRIVE® MDX61B:• Power consumption: Pmax = 6.8 W• The MOVI-PLC® advanced DHE41B controller is supplied by MOVIDRIVE® MDX61B via backplane

connector.• In the case of disconnection from the line voltage, continued function is guaranteed by DC 24 backup

(external DC 24 V supply to X10:9/10 of /MOVIDRIVE MDX61B required).®

Installed in the MOVIAXIS® master module (MXM):• Power consumption: Pmax = 8.5 W• U = DC 24 V (–15 % / +20 %)• Imax = 600 mA• The MOVI-PLC® advanced DHE41B.. controller can be supplied by the MOVIAXIS® switched mode

power supply module (MXS) or from an external voltage supply. For this purpose, connect X5 between the individual devices.

• If the MOVI-PLC® advanced DHE41B controller is supplied with DC 24 V by the MOVIAXIS® switched-mode power supply module, the function of the MOVI-PLC® advanced DHE41B.. controller is maintained after disconnection from the line voltage (external DC 24 V supply at X16 of the MOVIAXIS® switched-mode power supply module required).

Potential levels The MOVI-PLC® advanced DHE41B controller has the following potential levels:• Potential controller/CAN 1/COM1• Potential COM2• Potential binary inputs and outputs• Potential system bus CAN 2

Memory • Program memory: 8 MByte (for application program, incl. IEC libraries)• Data memory: 4 MByte (for IEC application)• Retain data: 32 kByte• System variables (retain): 8 kByte

Binary inputs

X31:3...X31:10

Internal resistance

Signal level

Isolated (optocoupler), PLC-compatible (IEC 61131-2), cycle time 1 ms, available unfiltered and filtered (filter constant ca. 2 ms)Can be configured as binary input or outputX31:6...X31:10 are interrupt capable (response time <100 ms)

Ri ≈ 3 kΩ, IE ≈ 10 mA

DC (+13 V...+30 V) = "1" = contact closed (according to IEC 61131)DC (–3 V...+5 V) = "0" = contact open (according to IEC 61131)

Binary outputs

X31:3...X31:10

Signal level

PLC compatible, (IEC 61131-2) response time 1 ms

Can be configured as binary input or outputMaximum permitted output current IA_max = DC 150 mA per binary outputAll 8 binary outputs can be subject to the maximum approved output current IA_max load at the same time.

"0" = 0 V "1" = DC+24 V

System bus CAN 2X32:1 ... X32:3

• System bus CAN 1 and CAN 2 to CAN specification 2.0, parts A and B, transmission technology to ISO 11898, max. 64 stations,

• The CAN 2 system bus is electrically isolated• Max. 64 stations per CAN system bus,• Max. 64 SCOM transmit objects/256 receive objects per CAN system bus• Address range 0..0.63• Baud rate: 125 kBaud...1 MBaud• If X32 or X33 is the bus terminator, you must connect a terminating resistor (120 Ω) externally.• You can remove connectors X32 or X33 without interrupting the system bus.• The system bus can be run in layer 2 (SCOM cyclic, acyclic) or in accordance with the SEW-

MOVILINK® protocol.

System bus CAN 1X33:1 ... X33:3

Ethernet 1 System bus, reserved

Ethernet 2 • TCP/IP• Connection options: Engineering PC, other controller, Intranet

USB USB 1.0 for connecting an engineering PC (in preparation)

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7MOVI-PLC® advanced DHE41B controllerTechnical Data and Dimension Drawings

RS485 interface COM1/2X34:1 ... X34:6

• One DOP11A operator panel or one gearmotor with integrated MOVIMOT® frequency inverter can be connected per RS485 interface.

• I/O standard, 57.6 / 9.6 kBaud, max. total cable length 200 m • Dynamic terminating resistor with fixed installation• COM 2 is isolated from the MOVI-PLC® advanced controller

SD memory cardOMH41B-T0...T10

• PC readable• Includes:

– Firmware– IEC program– Data

• At least 128 MB memory

Engineering Engineering is performed via the Ethernet 2 interface (X37).The engineering of all SEW components connected to the MOVI-PLC® advanced DHE41B controller can be carried out using the MOVI-PLC® advanced DHE41B controller.Engineering of the MOVI-PLC® advanced DHE41B controller cannot be performed via the inverters.• MOVITOOLS® MotionStudio PC software with PLC-Editor

MOVI-PLC® advanced DHE41B controller

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7 MOVI-PLC® advanced DHF41B controllerTechnical Data and Dimension Drawings

7.3 MOVI-PLC® advanced DHF41B controller

NOTEThe connections identical with DHE41B are described in section "MOVI-PLC®

advanced DHE41B controller".

MOVI-PLC® advanced DHF41B controller

Part number MOVI-PLC® advanced DHF41B: 1821 161 5

Electrical supply Integrated in MOVIDRIVE® MDX61B:• Power consumption: Pmax = 8 W

Installed in the MOVIAXIS® master module (MXM):• Power consumption: Pmax = 10 W

Potential levels The MOVI-PLC® advanced DHF41B controller has the following potential levels:• Potential controller/CAN 1/COM1• Potential COM2• Potential binary inputs and outputs• Potential system bus CAN 2• Potential PROFIBUS

PROFIBUS connectionX30P:1 ... X30P:9

Bus terminator

Automatic baud rate detection

Protocol options

GSD file

DP ID number

Via 9-pin sub D connector, pin assignment according to IEC 61158

Not integrated. Implement bus termination with suitable PROFIBUS connector with switchable terminating resistors.

9.6 kBaud ... 12 MBaud

PROFIBUS DP and DP-V1 to IEC 61158

SEW_6007.GSD

Not yet assigned

DeviceNet connectionX30D:1 ... X30D:5

• 2-wire bus and 2-wire supply voltage DC 24 V with 5-pole Phoenix terminal• Pin assignment according to DeviceNet specification

Communication protocol Master/slave connection set according to DeviceNet specification version 2.0

Number of process data words

• Programmable via IEC function (0 ... 64 process data words)• A parameter channel can be used as option in addition to the process data words.

Baud rate 125, 250 or 500 kBaud, can be set using DIP switches 26 and 27

Bus cable length For thick cable according to DeviceNet specification 2.0 appendix B:• 500 m at 125 kBaud• 250 m at 250 kBaud• 100 m at 500 kBaud

Transmission level ISO 11 98 - 24 V

MAC ID 0 ... 63, can be set using DIP switch20 ... 25

Max. 64 stations

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7MOVI-PLC® advanced DHR41B controllerTechnical Data and Dimension Drawings

7.4 MOVI-PLC® advanced DHR41B controller

7.5 MOVI-PLC® advanced compact controllers

Supported services • Polled I/O: 1 ... 10 words• Bit-Strobe I/O: 1 ... 4 words• Explicit messages:

– Get_Attribute_Single– Set_Attribute_Single– Reset– Allocate_MS_Connection_Set– Release_MS_Connection_Set

Engineering Additional engineering access via the PROFIBUS interface (X30P)

MOVI-PLC® advanced DHF41B controller

NOTEThe connections identical with DHE41B/DHF41B are described in the sections"MOVI-PLC® advanced DHE41B/DHF41B controller".

MOVI-PLC® advanced DHR41B controller

Part number MOVI-PLC® advanced DHR41B: 1821 632 3

Electrical supply Integrated in MOVIDRIVE® MDX61B:• Power consumption: Pmax = 9.5 W

Installed in the MOVIAXIS® master module (MXM):• Power consumption: Pmax = 12 W

Ethernet connectionX30-1, X30-2

Via RJ45 socket, pin assignment according to IEC 11801Integrated Ethernet switch with autocrossing and autonegotiation functionality.

Engineering Additional engineering access via PROFINET, EtherNet/IP and Modbus TCP/IP interface (X30:1/2)

MOVI-PLC® advanced compact controller

Unit versions • MOVI-PLC® advanced DHE41B/UOH11B • MOVI-PLC® advanced DHF41B/UOH21B • MOVI-PLC® advanced DHR41B/UOH21B

Electrical supply • X26: U = DC 24 V (–15 % / +20 %)DGND is to be grounded (PELV)

• Power consumption Pmax = 8.5 W, Imax = 600 mA

• X31: You will have to supply the binary inputs and outputs with DC 24 V separately.

NOTESNote the following:• The CAN1 system bus is connected in parallel to X33 and X26.• The RS485 interface COM 1 is connected in parallel to X34 and X24.• Further technical data is identical to that of Sec. 7.1 and 7.2.

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7 Dimension drawings of MOVI-PLC® advanced DH.41B/UOH..BTechnical Data and Dimension Drawings

7.6 Dimension drawings of MOVI-PLC® advanced DH.41B/UOH..B 7.6.1 DHE41B/UOH11B dimension drawing

60306AXX

4.55.

5

28

30

185

257.

5 224

234.

5

100

22.5

X35

X36

X37

2

4

6

1

3

5

X3

4

DHE41B

1

2

3

1

3

4

2

1

2

3

1

2

3

1

2

3

X32

X3

3

2

4

6

1

3

58

10

7

9

X3

1

T1

S1

L1

L2

L3

L5

XM

L6

L7

L8

L9

L4

L10

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7Dimension drawings of MOVI-PLC® advanced DH.41B/UOH..BTechnical Data and Dimension Drawings

7.6.2 DHF/DHR41B/UOH21B dimension drawing

63212AXX

4.5

5.5

28

30

286

358.

5

335.

5

100

22.5

DHF41B

2222

0123

222

456

27

2

4

6

1

2

3

X3

4X

35

X36

X37

XM

1

3

5

1

2

3

1

2

3

1

2

3

1

2

3

X3

2X

33

2

4

6

1

3

58

10

7

9

X3

1

X38

L18

X30P

S1

3

4

2

1

1

5

X3

0D

S2

L16

L15

L14

L13

L12

L11

L10

L9

L8

L7

T1

L6

L5

L4

L3

L2

L1

L17

ON

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8


Index

8 IndexAAdditional documentation ......................................8Automation topologies ........................................10

BBasic procedure for installing and removing an option card in/from MOVIDRIVE® MDX61B .......15Baud rate ............................................................28Bus cables

Shielding and routing ............................. 35, 51

CCommunication .....................................................9Configuration

Replacing the unit .........................................58Configuration and startup

With MOVITOOLS® MotionStudio PC software ...........................................52

Configuration and startup in the PLC Editor .......58Configuration and startup of the drives ...............58Configuring the PROFIBUS interface .................12Connecting system bus CAN 2 (connector X32)/CAN 1 (connector X33) of MOVI-PLC® advanced DHE41B ..............................................................18Connection MOVIDRIVE® B / MOVITRAC® B - Ethernet ..............................................................34Connection of binary inputs and outputs (connector X31) of MOVI-PLC® advanced DHE41B ............17Connection of RS485 interface (connector X34) of MOVI-PLC® advanced DHE41B ........................19Content of this manual ..........................................8Copyright notice ....................................................6

DDatenaustausch PROFIBUS ...............................12DeviceNet connection (connector X30D) of MOVI-PLC® advanced DHF41B ........................27Diagnostic LED option of MOVI-PLC® advanced DH.41B controller ................................................13Diagnostic procedure for PROFIBUS-DP ...........60Diagnostic procedure for system bus CAN 1/CAN 2 ......................................................59Dimension drawings

MOVI-PLC® advanced DH.41B/UOH11B compact controller ...........................66

MOVI-PLC® advanced DHF/DHR41B/UOH21B compact controller ............67

EEngineering ...........................................................9Engineering interface of the MOVI-PLC® advanced DH.41B controller ...............................51Error diagnostics .................................................59

Diagnostic procedure for PROFIBUS-DP .....60Diagnostic procedure for system bus

CAN 1/CAN 2 ..................................59

Exclusion of liability .............................................. 6

FFunction description of the terminals, DIP switches and LEDs of MOVI-PLC® advanced DHE411B . 16Function description of the terminals, DIP switches and LEDs of MOVI-PLC® advanced DHF41B ... 24Function description of the terminals, DIP switches and LEDs of MOVI-PLC® advanced DHR41B .. 32

GGeneral notes ...................................................... 5

Exclusion of liability ....................................... 6Right to claim under warranty ........................ 5Structure of the safety notes .......................... 5

IInstallation

Connecting system bus CAN 2 (connector X32)/CAN 1 (connector X33) of MOVI-PLC® advanced DHE41B .... 18

Connection of binary inputs and outputs (connector X31) of MOVI-PLC® advanced DHE41B ......................... 17

Connection of RS485 interface (connector X34) of MOVI-PLC® advanced DHE41B 19

DeviceNet connection (connector X30D) of MOVI-PLC® advanced DHF41B .... 27

Engineering interface of the MOVI-PLC® advanced DH.41B controller ........... 51

Function description of terminals X5a/X5b (MOVIAXIS® master module) ........ 46

Function description of the terminals, DIP switches and LEDs of MOVI-PLC® advanced DHE41B ......................... 16

Function description of the terminals, DIP switches and LEDs of MOVI-PLC® advanced DHF411B ....................... 24

Function description of the terminals, DIP switches and LEDs of MOVI-PLC® advanced DHR41B ......................... 32

MOVI-PLC® advanced DH.41B in MC07B / MDX61B ......................................... 48

MOVI-PLC® advanced DH.41B in MC07B/compact controller

Operating displays ................................ 50MOVI-PLC® advanced DH.41B in

MOVIDRIVE® MDX61B ................. 46MOVI-PLC® advanced DH.41B in the

MOVIAXIS® master module ........... 46Wiring diagram ...................................... 47

Operating displays of MOVI-PLC® advanced DHE41B ......................... 21

Operating displays of the MOVI-PLC® advanced DHR41B controller in PROFINET mode ........................... 38


8 Index

PROFIBUS connection (connector X30P) of MOVI-PLC® advanced DHF41B .....26

Shielding and routing bus cables .................51Installation MOVI-PLC® advanced DH..41B in MC07B/compact controller

Function descriptions of terminals and LEDs .........................................48

Installation of MOVI-PLC® advanced DH.41B in MC07B/compact controller

Connection for RS485 interface COM 1 (connector X24) ...............................48

Connection for system bus CAN 1/power supply (connector X26) .........49

Installation of the MOVI-PLC® advanced DHR41B controller ..............................................32Installing MOVI-PLC® advanced DH.41B in MOVIDRIVE® MDX61B ......................................14Introduction ...........................................................8

Additional documentation ...............................8Content of this manual ...................................8

IP address ...........................................................36

LLED 24V / I/O OK ................................................22LED CAN 1 status ...............................................21LED CAN 2 status ...............................................21LED DIO (n/m) ....................................................22LED Fault Profibus ..............................................31LED FS (FAILSAFE STATUS) ............................38LED IEC program status .....................................21LED PIO ..............................................................30LED PLC status ..................................................22LED Run Profibus ...............................................31

MMounting

Basic procedure for installing and removing an option card in/from MOVIDRIVE® MDX61B ..................15

Mounting options for the MOVI-PLC® advanced DH.41B controller ...........14

MOVI-PLC® advanced DH.41B in MOVIDRIVE® MDX61B ..................14

MOVI .....................................................................9MOVI-PLC® advanced DH.41B controller

Binary inputs and outputs .............................13Characteristics ................................................9Communication interfaces ..............................9Configuring the PROFIBUS interface ...........12Control categories ..........................................9Diagnostic LEDs ...........................................13Engineering ....................................................9PROFIBUS monitoring functions ..................12RS485 interface COM1 ................................13Unit types .......................................................9

MOVI-PLC® advanced DH.41B controller ...........10

NNetwork classes ................................................. 36

OOperating displays of MOVI-PLC® advanced DHE41B ............................................................. 21

LED 24V / I/O OK ........................................ 22LED CAN 1 status ....................................... 21LED CAN 2 status ....................................... 21LED DIO (n/m) ............................................. 22LED IEC program status .............................. 21LED PLC status ........................................... 22

Operating displays of MOVI-PLC® advanced DHF41B

LED BIO ...................................................... 29LED Fault Profibus ...................................... 31LED Mod/Net ............................................... 30LED PIO ...................................................... 30LED Run Profibus ........................................ 31

Operating displays of the MOVI-PLC® advanced DHR41B controller in EtherNet/IP mode ............ 41Operating displays of the MOVI-PLC® advanced DHR41B controller in PROFINET mode ............ 38

FS (FAILSAFE STATUS) LED .................... 38Operating displays of the MOVI-PLC® advanced DHR41B in EtherNet/IP mode

LED MODULE STATUS .............................. 41LED NETWORK STATUS ........................... 41

Operating displays of the MOVI-PLC® advanced DHR41B in PROFINET mode

LED BUS-FAULT ......................................... 38LED Link/Activity .......................................... 39LED RUN ..................................................... 39

Other applicable documentation .......................... 7

PPin assignment of an RJ45 plug connector ....... 34PROFIBUS connection (connector X30P) of MOVI-PLC® advanced DHF41B ........................ 26PROFIBUS monitoring functions ........................ 12Project Planning and Startup ............................. 52

RReplacing the unit .............................................. 58Resetting the IP address parameters ................ 40Right to claim under warranty .............................. 5RS485 interface COM1 ...................................... 13

SSafety Notes

Disposal ......................................................... 7Safety notes

Hoist applications .......................................... 7Safety functions ............................................. 7

Setting the DIP switchSetting the baud rate ................................... 28

8


Index

Setting the IP address parameters .....................43Setting the IP address parameters via DCP .......40

Initial startup .................................................40Resetting the IP address parameters ...........40

Standard gateway ...............................................37Structure of the safety notes .................................5Subnet mask .......................................................37

TTCP /IP addressing and subnetworks

Subnet mask ................................................37TCP/IP addressing and subnetworks ..................36

IP address ....................................................36Standard gateway ........................................37

Technical data .....................................................61General technical data .................................61MOVI-PLC® advanced compact controller ..65MOVI-PLC® advanced DHE41B controller ..62MOVI-PLC® advanced DHF41B controller ..64MOVI-PLC® advanced DHR41B controller ..65

Terminating resistor ............................................19

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