MOVE YOUR SUBMERGED ARC WELDING SOLUTION...Moving your SAW welding solution to the next level Author...

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MOVE YOUR SUBMERGED ARC WELDING SOLUTION TO THE NEXT LEVEL E F F I C I E N C Y 3 0 0 % + M E C H A N I CA L P R O P E R T I ES I M P R O V E D

Transcript of MOVE YOUR SUBMERGED ARC WELDING SOLUTION...Moving your SAW welding solution to the next level Author...

Page 1: MOVE YOUR SUBMERGED ARC WELDING SOLUTION...Moving your SAW welding solution to the next level Author The Lincoln Electric company Subject Moving your SAW welding solution to the next

MOV

E YO

UR S

UBM

ERGE

D AR

C W

ELDI

NG S

OLUT

ION

TO T

HE N

EXT

LEVE

L

EFFICIENCY 300%+

MECHANICAL PROPERTIES IMPROVED

Page 2: MOVE YOUR SUBMERGED ARC WELDING SOLUTION...Moving your SAW welding solution to the next level Author The Lincoln Electric company Subject Moving your SAW welding solution to the next

Depo

sitio

n Ra

te

100%

200%

300%

400%

100%

Single Wire DC+

SAVINGSTIME -57%(-3792 h)

COST -39%

(-227 538 €)

+48%

Tiny Twin Arc DC+

Single Wire Long Stick Out AC

DC+ AC*

Single Wire

30 mm Stick Out Long Stick Out

PROCESS

Electrical parametersAmperage 550 550

Voltage 29 31

Deposition rate [kg/h] 6.5 15.0

Welding speed [cm/min] 42 65

Heat input [kJ/cm] 23.0 16.0

COST STUDY FOR 10 000 METERS OF WELD

CONSUMABLE COST Weld metal cost [€] 187 000

PRODUCTION COST

Welding time [h] 6 692 2 900

Time saving [h] - -3 792

Labour cost* [€] 401 538 174 000

Labour saving [€] - -227 538

TOTAL COSTTotal cost [€] 588 588 361 050

Total cost saving -39%

60°

30mm

APPLICATIONLabour cost*: 60 €/h Weld length: 10 000 mConsumables: Lincolnweld® 860 /

L-61 wire combination

+130%

DEPOSITION RATESSingle Wire

Tiny Twin Arc Long Stick Out

RATE YOURSELFWHERE ARE YOU TODAY? WHERE DO YOU WANT TO BE IN THE FUTURE?

www.lincolnelectriceurope.com2 M O V E Y O U R S U B M E R G E D A R C W E L D I N G S O L U T I O N T O T H E N E X T L E V E L

* A C = 5 0 H z , 2 5 % b a lance , -2 5 % o f f s e t

Page 3: MOVE YOUR SUBMERGED ARC WELDING SOLUTION...Moving your SAW welding solution to the next level Author The Lincoln Electric company Subject Moving your SAW welding solution to the next

CVN IMPACT -20°C SIGNIFICANTLY IMPROVED

DEP. RATE +130%

+188%

Tandem Arc DC+/AC

+256%

Tandem Tiny Twin DC+/AC

Triple Arc AC/AC/AC

+393%

LINCOLNWELD® 860 / L-61 WIRE COMBINATIONCVN IMPACT

Deposition rate [kg/h] E Kj/cm Elongation

(%)Yield

(N/mm2)Tensile

(N/mm2)Impact ISO-V(J)

-20°C

DC+ * 6,5 23 28 430 510 60

LSO AC 15 16 30 462 526 100

DEPOSITION RATES

Tandem

Triple Arc

Tandem Tiny Twin

WATCH VIDEO

8 passes15 passes

* t y p ic a l

Page 4: MOVE YOUR SUBMERGED ARC WELDING SOLUTION...Moving your SAW welding solution to the next level Author The Lincoln Electric company Subject Moving your SAW welding solution to the next

QUALITYAND SAFETY

• High quality welding results

• Excellent bead appearance

• Highest deposition rates

• Deep penetration

• Increased productivity

• WPS development

WE PROVIDE THE COMPLETE INSTALLATION

• Turntable

• Pneumatic feed assist

• Drum lifter

• Mexican hat

• Hood

• Wire guides

• Wire straightener

POWER WAVE® SOFTWARE SOLUTIONSACCESS TO MONITORING THE WELDING PROCESSES. ANYTIME. ANYWHERE.

POWER WAVE® MANAGER Control Your Process • All the information andsettings necessary for weldingand procedure control.

CHECKPOINT™ Weld Data Anywhere • Store your data in the cloud andaccess it on almost any device.

WELDSCORE™ Enhance Your Product Quality • An integrated weld qualitysystem that can assist qualityassurance initiatives

WWW.POWERWAVESOFTWARE.COM Upgrade your Power Wave® Power Source Software for FREE • Get access to the best welding

solutions in the industry

INCREASE YOUR SAFETY LEVEL & REDUCE YOUR COSTBY SWITCHING TO BULK PACKAGING SOLUTION

DOWNLOAD/UPDATE

SOFTWARES

VISIT WEB PAGE

350kg drum: 14 x less change over time vs 25kg coilPRODUCTIVITY

M O V E Y O U R S U B M E R G E D A R C W E L D I N G S O L U T I O N T O T H E N E X T L E V E Lwww.lincolnelectriceurope.com 4

Page 5: MOVE YOUR SUBMERGED ARC WELDING SOLUTION...Moving your SAW welding solution to the next level Author The Lincoln Electric company Subject Moving your SAW welding solution to the next

CUSTOMIZED AUTOMATION

HIGH END EQUIPMENT AND ACCESSORIES

LOCAL PROCEDURE DEVELOPMENT

THE BEST FLUX/WIRE PORTFOLIO

OUTSTANDING PROCESS

EXPERTISE

TOTAL SOLUTION

FOR SUBMERGED ARC WELDING

• HIGHEST PRODUCTIVITY AND EFFICIENCY IN SAW

• 4 TIMES HIGHER DEPOSITION RATE WITH TRIPLE ARC

• CONTROLLED HEAT INPUT AND IMPROVED MECHANICAL PROPERTIES

• SAFEST WIRE DELIVERY SYSTEM FOR LARGE BULK PACKAGE

• FULL STRIP CLADDING PORTFOLIO AND UNIQUE SOLUTION FOR HYBRID CLADDING

ONE COMPANY, ONE TEAM MORE SOLUTIONS

DOWNLOAD BROCHURE

M O V E Y O U R S U B M E R G E D A R C W E L D I N G S O L U T I O N T O T H E N E X T L E V E Lwww.lincolnelectriceurope.com 5

Page 6: MOVE YOUR SUBMERGED ARC WELDING SOLUTION...Moving your SAW welding solution to the next level Author The Lincoln Electric company Subject Moving your SAW welding solution to the next

www.lincolnelectriceurope.com

BEING PRESENT LOCALLY MAKES US MORE AWARE GLOBALLYBenefit from the Market Leader

UNITED KINGDOM

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SPAINUNITED STATES

CANADAPOLAND

ITALY

BRAZILSOUTH AFRICA

MEXICOUAE

INDIA

SINGAPORE

AUSTRALIA

CHINA

JAPAN

ARGENTINA

COLUMBIA

VENEZUELA

NETHERLANDS

LOCATIONS

Solution Centers

Global Headquarters

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CHILE

PERU

CUSTOMER ASSISTANCE POLICYThe business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

UNITED KINGDOM

FRANCE

SPAINUNITED STATES

CANADAPOLAND

ITALY

BRAZILSOUTH AFRICA

MEXICOUAE

INDIA

SINGAPORE

AUSTRALIA

CHINA

JAPAN

ARGENTINA

COLUMBIA

VENEZUELA

NETHERLANDS

LOCATIONS

Solution Centers

Global Headquarters

GERMANYRUSSIA

CHILE

PERU

325R&D ENGINEERS

WORLDWIDE160 ACTIVE IN 160

COUNTRIES WORLDWIDE

11 000EMPLOYEES WORLDWIDE

120YEARS OF EXPERIENCE

2.7 BILLION USD REVENUE

42SOLUTION

CENTERS