MOUNTING - Diamond Slicing, Dicing, Drilling-SMART CUT Industrial Diamond Tools.pdfThe diamond wheel...

MOUNTING

The following recommendations are given so that the best results may be obtained in using diamond wheels: Care should be taken in mounting a diamond wheel. Flanges, back plates and spindle should be clean, free of burrs, and run true. By using an indicator and tapping lightly on a wood block held against the wheel, indicate the wheel is within .0005" of true rotation. Tighten the flanges securely and recheck with an indicatopr before using. When mounting a cup type wheel, use shims inserted between the back plate and the wheel to obtain a true running face. The use of permanent mounting should be practiced where convenient.

WHEEL DRESSING AND TRUING

Due to the exceptionally free cutting properties of the diamond wheels, frequent dressing is not necessary. They may be dressed with a soft bonded aluminum oxide or silicon carbide dressing stick. When a beveled or gouged condition has ocurred in a face type wheel, the wheel may be removed from the machine and rotated in a figure 8 motion on a glass or cast iron plate sprinkled with 80 to 100 grit silicon carbide dust. To true a peripheral type wheel which has become beveled at the corners, let the diaond wheel revolve at a slow speed mounted on a mandrel between lathe centers and true at right angles with a small silicon carbide wheel mounted on tool post grinder.

GRINDING SPEEDS AND FEEDS

The best speeds for diamond wheels for grinding carbide is between 5,000 to 6,000 surface feet per minute. Slightly higher are not detrimenta.l, particulary if a flood of coolant is applied and grinding pressure minimized. Table traverse rates of 100" to 500" per minute with cros feeds of .030 to .060 may be used. The diamond wheel may be used with down feeds of .125" when hand fed across the work. For general surface grinding operations, down feeds should not exceed .001 per pass, for rougher grits and .00025 should be used for used for finish grinding or with fine grit wheels.

COOLANT

It has been found that generous flow of coolant increases diamond wheel efficiency. The proper placement of coolant is also important. The coolant must be applied in the proper place or it will not cool the wheel or the material being ground, properly. Coolant should always be directed so that the full flow is at the point of contact between the same direction as the rotation of the wheel.

11889 Teale Street, Culver City, CA 90230 - toll-free (800) 818-7512 - fax-free(800) 803-7374 - tel (310) 915-1111 - fax (310) 390-5793

t----+---------+-----4 12A2-45SS

WHEEL TYPE AND SHAPE

PageType Shape

Page Type Shape No.No.

1A1 10

18

14U1 11

,�126A2 12V5-45 17

13 196A2SP 12A2-20

14 209A3 12R4

16/16.1 21

12A2-45 12V5-20

1511V9-70 221209

11869 Teale Street, Culver City, CA 90230 - toll-free (800) 618-7512 - fax-free(800) 603-7374 - tel (310) 915-1111

' '

'

33

WHEEL TYPE AND SHAPE

PageType Shape No.

PageType Shape

No.

1A1R

12A2-45DB

12A2-20DB

12M2-45

1V1

A1PP

AOKF

30

31

32

34

. : 35. . .

. . .. 36.

14EE1X

1EE1X

1FF1X

1FF6V

1GG1V

6A2T

23

24

25

26

28

29


Technical

urn

200/160 200/160 D 213 2121180 200/160

D 91

80/63

50/40 50/40

D46 45/38 D45 D50

DIAMOND GRIT SIZE DESIGNATION

UKAM Specifications

FEPA 150565 DIN 848 DIN 4188 ANSI 874-16

Designation

630/500

Sieves Main

Fraction,

630/500

Designation

D601

Sieves Aperture, Jlrn

630/500

Designation

Fine Coarse

D500 D500

For Main Fraction, Jlrn

630/500

USA Grit Size (Mesh)

30/35

500/400 500/400 D501 500/425 D450 D500 500/400 35/40

400/315 400/315 D426 425/355 D350 400/315 40/45

D356 355/300 D350 45/50

315/250

250/200

315/250

250/200

D301

D 251

300/250

250/212

D280 D250

D220 D250

315/250

250/200

50/60

60/70

D 181 180/125

D 180 D 150

D 180 D 150

70/80

80/100

160/125 1601125 D 151 125/125 D 140 D 150 160/125 100/120

125/100 125/100 D 126 125/106 D 110 D 100 125/100 120/140

100/80

80/63

100/80

80/63

D 107 106/90

90/75

D90 D 100

D90 D70

100/80 140/170

170/200

63/50 63/50

D76

D64

75/63

63/53

D65 D70

D55 D50

200/230

230/270

D54 53/45 D45 D50 63/50

50/40

270/325

325/400

NOTE: The Table is based on data of Industial Diamond Association of America, Inc.


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c

1FF1X;14EE1X;1EE1X

Typical Applications of Metal Bond Diamond Abrasive Tool

Bond Type Wheel Type Applications Page

M2-01

12R4 Wet Sharpening of multipoint carbide tool 20

14 EE1X; IEE1X Wet thread grinding 23,24 1A1R Wet cutting of nonmetallic materials 30

12A2-45

1A1

Wet faceting of plate glass

Wet machining of ceramics

16,16.1

10 M1-04 1A1; 12A2-45; 1FF1X Complete wet diamond grinding of combinations of steel and carbide 10,16,16.1,31,24

M1-10 1A1; 12A2-45 Wet machining of composite hardfacing materials 10,16,16.1,31

M3-16 1 A 1 ;12A2-45 Grinding ceramics. Wet grinding of optical and technical glasses

Profile Grinding. Wet grinding of tungsten carbide chipbreaker grooves

10,16,16.1,31

23,24,25

M1-05 12A2-45; 6A2 Grinding (including deep grinding) carbide inserts and a part of steel shanks. Finish sharpening of carbide tool without coolant. Wet grinding carbides

16,16.1,31

M2 09-1

M2-17

12V5-20; 12A2-20; 6A2;

9A3; 14U1; 11V9-70;

12V5-45; 12D9; 1A1; 1FF1X

1 A 1; 6A2; 12A2-45

Wet sharpening of multipoint metal-cutting carbide tool. Grinding carbide/steel combinations. Wet machining of high-speed steels

Electrolytic grinding of high-speed and other steels

10,11,12,13 14,15,17,21 19,20,22,25

32

10,12,31

M020-2 1 A 1; 12A2-45; 6A2 Electrolytic grinding of high-speed steels and carbide/steel combinations 10,12,18,31

MC-2 /M013A 6A2; 6A2 SP Electrolytic sharpening of carbide cutting tool 12,13

M1P A1PP Grooving ferrite parts of magnectic heads, articles of ceramics, glass, special heat resistant and nonmetallic materials

35

M3-19 AOKF Cutting and grinding polycore, quartz, ferrites and other hard brittle nonmetallic materials 36


Typical Applications of Resin Bond Diamond Abrasive Tool

Bond Type Wheel Type Applications Page

82·01

82-07

12A2-4S;9A3; 1A1; 12V5-45; 12A2-20 1209; 14EEIX;1EEIX

12A2-45; 1 1 V9-70; 12V5-45;

12A2-20;12RY; 1209; 12V5-20

14EEIX; 1EEIX 1FFIX

Finishing grinding. Wet and dry grinding and finishing of carbide tool. Grinding carbide shaving·cutters and gear·cutters.

Grinding and finishing carbide tool.

10,16,16.1 14,17,32 22,23,24

16,16.1 15,17,19,20 21,22,23,24

25

82-08

1A1; 6A2; 9A3; 12R4; 12A2-45; 12V5-45; 1209;

12VS-20; 1 EEIX 1FFIX; 14EEIX

Finish grinding of titanium alloys and steels. High-efficient sharpening of carbide tool.

10,12,14,20 16,16.1,17,21

22,23,24,25

81-11P

83-01-1

12A2-45; 12A2-4SSS; 12A2-20

12A2-20; 12A2-4S;6A2;

12VS-4S

Sharpening carbide single-point tool

Finish grinding of cylindrical surfaces of steel and carbide components. Surface grinding of soft-magnetic materials.

16,16.1,18,19

12,16,16.1 17,19

811-L

1A1; 14U1; 12A2-4S;9A3;

12A2-20; 1209; 11 V9-70; 12VS·4S;

12VS-20

Grinding nonmetallic materials. Sharpening carbide single-point tool. 10,11,16,16.1 14,1S, 17,19

21,22

6A2; 12A2-4S 9A3

Grinding components from superabrasive-based composites. 12,17,14

11869 Teale Street, Culver City, CA 90230 • toll-free (800) 618·7512 - fax-free(800) 603-7374 - tel (310) 915-1111

xln:& x ln:& w 10

Xrs 10 rs10

rs10 Xrs 10 Xrs 10

x ln:& xln:&

!

I IThe

XIW::!:5

XIW 5 XIW 5

XIW 5

IThe

Recommendations for use metal and resin bonds

Wheel Shape

Bond Type

Metal

M2-01 M1·04 M1-10 M3-16 M1-05 M013 M2-09-1 M2·17 M020-2

1A1

14U1

x X X X

X X

X n:&

6A2 X s=3 X 5=3 X X X w 5

6A2(sp) X X w 5

9A3 X X w 5

12A2·45 X s=3 s:3 X s:3 X X X w 5

12A2-45SS X

11V9-70 X X

12V5-45 X X

12A2·20 X X X X X w 5

12R4 X

12V-20 X X

1209 X X

14EE1X X X X

1EE1X X X X

1FF1X

1FF6V

2FF6V

1CC1V

X X

X X

6A2T X

1A1R X X

12A2-45

12A2·20

12M2·45

1V1 X X

A1PP

AOKF

Bond Type

Metal Resin

MC2 M3-19 M5-22 M1P B2·01 B2-07 B2·0& B1·11P B3·01-1

X X X X

B11-P

X

X X X X

X X X w 5 X w 5 X

X

X X w::!:5 X w::!:5 X

X X w::!:5 X w 5 X

X

X X

X X w 5 X

X

X

X X X w 5 X X

X X

X X X X X w 5 X

X X w 5

X X

X X

X X

X

X

X

X X

X

0The bond is used for this wheel type

W(X.T.) 3 bond is used in wheels with W(X.T.) 3mm

Note: 1. Resin bond wheels work dry

W{X.T.) S; 3 bond is used in wheels with W(X.T.) s;3mm

2. Metal bond wheels work wet

11869 Teale Street, Culver City, CA 90230 - toll-free (800) 618-7512 - fax-free(800) 603·7374 - tel (310) 915-1111

I

DIAMOND CONCENTRATION

Wheel Type

Diamond Concentration Page

25 50 75 100 15 0 No.

1A1 X X X X

14U1 X X X

6A2 X X X X

6A2SP X X X X

9A3 X X X X

12A2-45DB X X X X

11V9-70 X X X

12A2-45SS X X X X

12V5-45 X X X X

12A2-20

12R4

12V5-20

X X X X

X X X X

X X X

1209 X X X

14EE1X X X X

1EE1X X X X

1FF1X X X X

1FF1X X X X

1FF6V X X X

2FF6V X X

1GG1V X X

6A2T X X

1A1R X X X X

12A2-45 DB X X X X

12A2-20DB X X X X

12M2-45 X X X X

1V1 X X

A1PP X X

AOKF X X

ill The diamond concentration is used for this wheel type


6

75

40

400

6

400

o •

W

he

el

Dia

me

ter

1A1

T·

Wh

ee

l Th

ickn

ess

S

tra

igh

t W

he

el

Dia

mo

nd

on

Pe

rip

he

ry

H·

Arb

or

X •

D

iam

on

d D

epth

o

AP

PL

ICA

TIO

NS

: C

ylin

drica

l grin

ding

, con

ical g

rindi

ng a

nd s

urfa

ce g

rindi

ng (m

ore

info

rmat

ion

see

page

s 6n

)

grinding the

51 50

o - Wheel Diameter T - Wheel Thickness H - Arbor14U1 X - Diamond Depth

Straight wheel u Face Thickness -Diamond in periphery

APPLICATIONS: Cylindrical of workpiece faces and recesses at one setting of woork (more information pages 6/7)

0 u X S 1 S 2 T H* Item No.

150

5.91

8

.315

4

.157

3

.118

1.5

.059

10

.394

32

1.26

5 1

2.00 11-1000

150

5.91

10

.394

6

.236

3

.118

1.5

.059

10

.394

32

1.26

5 1

2.00 11-1001

200

7.81

12

.472

5

.197

3

.116

2.0

.079

16

.63

32

1.26

5 1

2.00 11-1002

200

7.81

14

.551

10

.394

3

.118

2.0

.079

16

.63

32

1.26

51

2.00 11-1003

250

9.84

16

.630

8

.315

4

.157

3.0

.118

20

.787

76

2.992

51

2.00 11-1004

250

9.84

20

.787

12

.472

4

.157

3.0

.118

20

.787

76

2.992

5 1

2.00 11-1005

NOTE: All dimensions in the table in Milimeters{mm) for reference inches (") dimensions in bold type.

Example how to order: Item No. Type wheel or tool H Diamond Concentration (see page 9.) 11-10000 14U1 x x

*Another size of arbor (H) as required. Order form see page 42.


.787 925

32

.787

4.92

.197

40 10

.197

;w

6A2

Straight Cup Diamond in Rim

D - Wheel Diameter T - Wheel Thickness H - Arbor X - Rim Depth W - Rim Width E - Back Thickness D

APPLICATIONS: Grinding and finishing cutting tools. Surface grinding{more information pages 6(1)

D W X H* T E Item No. 80

3.15

5

1.97

1.5

.059

20

.787

18.5

.728

9

.354 12-1000

80

3.15

5

1.97

10

.384

3.0

.118

20

.787

20

.787

9

.354 12-1001

100

3.94

100

3.94

125

5

1.97

5

1.97

5

1.97

10

.384

10

.384

10

.384

1.5

.059

1.5

.059

3

.118

20

20

32

1.26

32

1.26

1.26

23.5

25.0

.984

23.5

.925

10

.394

10

394

10

.394

12-1002

12-1003

12·1004

125

4.92

150

5.91

150

5.91

5

1.97

5

1.97

5

1.97

10

.384

10

.384

10

.384

20

.787

20

.787

3.0

.118

3

.118

5

32

1.26

32

1.26

32

1.26

51

2.00

51

2.00

25.0

.984

23.0

.906

25.0

.984

10

.394

10

.394

10

.394

12-1005

12-1006

12-1007

200 7.87

10

.384

20

.787

40

1.575

3.0

.118

32

1.26

51

2.00

76

2.99

23.0

.906

10

.394 12·1008

200 9.84

10

.384

20

.787

40

1.575

5

.197

32

1.26

51

2.00

76

2.99

25.0

.984

10

.394 12-1009

250

9.84

10

.384

20

.787

40

1.575

3.0

.118

51

2.00

76

2.99

127

5.00

23.0

.906

10

.394 12-1010

250

9.84

10

.384

20

.787 1.575

5

.197

51

2.00

76

2.99

127

5.00

25.0

.984 .394 12-1011

300 11.81

20

.787

40

1.575

60

2.362

3.0

.118

76

2.99

30.0

1.26

10

.394 12-1012

300 11.81

20

.787

40

1.575

60

2.362

5 76

2.99

32.0

1.26

10

.394 12-1013

100

3.94

10

.384

15

.591

4

.157

20

.787

24

.945

10

.394 12-1014

125

4.92

10

.384

15

.591

4

.157

32

1.26

24

.945

10

.394 12-1015

150

5.91

10

.384

20

.787

4

.157

6

.236

32

1.26

51

2.00

24

.945

26

1.024

10

.394 12-1016

200 7.87

10

.384

20

.787

40

1.575

4

.157

6

.236

51

2.00

76

2.99

29

1.41

31

1.22

13

.394 12-1017

250

9.84

10

.384

20

.787

40

1.575

4

.157

6

.236

51

2.00

76

2.99

29

1.41

31

1.22

13

.394 12-1018

300 11.81

10

.384 .787

40

1.575

60

2.362

4

.157

6

.236

76

2.99

127

5.00

31

1.22

33

1.299

13

.394 12-1019

NOTE: All dimensions in the table in Milimeters(mm) for reference inches (.) dimensions in bold type. Example how to order: Item No. Type wheel or tool W X T H Diamond Concentratlon(see page 9)

12-1000 6A2 x 5 x 2.0 x 18.5 x 20 x 25



... ...

finishing. gauges, information 6/7)

D .. Wheel Diameter T.. Wheel Thickness H.. Arbor X .. Rim Depth

W - Rim Width

Double Rim Cup E T E - Back Thickness

Diamond in Rims

9A3

I

H*

D

APPLICATIONS: Tool and cutter grinding and Machining micrometers and other measuring tools (more pages

D W X T H* E Item No.

150 5.91

5

.197

10 .394

20 .787

3 .118

16

.63

32 1.26

51 2.00

9

.354 14-1000

200 7.87

5

.197

10 .394

20 .787

3 .118

16

.63

32 1.26

51

2.00

76

2.992

9

.354 14·1001

200 7.87

5 .197

10 .394

20 .787

5 .197

20 .787

32 1.26

51

2.00

51

2.00

9

.354 14-1002

250 9.84

250 9.84

10 .394

10 .394

20 .787

20 .787

3 .118

5 .197

21

.827

25 .827

76

2.992

76

2.992

127

5.00

127

5.00

13 .512

13 .512

14·1003

14·1004

NOTE: All dimensions in the table in Milimeters(mm) for reference inches (") dimensions in bold type.

Example how to order: Item No. Type wheel or tool W H Diamond Concentration(see page 9.) 14-1000 9A3 x 5 x 32 x 25


11869 Teale Street. Culver City, CA 90230 - toll-free (800) 618-7512 - fax-free(800) 603-7374 - tel (310) 915-1111

3x08.5 I-r- ----"--

o D • Wheel Diameter T· Wheel Thickness H • Arbor X - Rim Depth W - RimWidth

6A2SP Straight Cup E - Back Thickness Diamond in Rim DI Diameter Between -

holes

APPLICATIONS: Electrolytic grinding of carbide tools (more information pages 6/7)

D W X H* T DI E Item No.

150 5.91

10 .394

15 .591

20 .787

2 .079

32 1.26

25 .984

70 2.156

13 .512

13-1000

175 6.890

10 .394

15 .591

20 .787

30 1.181

2 .079

50 1.969

25 .984

70 2.156

13 .512

13-1001

200 7.87

10 .394

15 .591

20 .787

30 1.181

2 .079

50 1.989

25 .984

70 2.156

13 .512 13-1002

250 9.84

10 .394

20 .787

30 1.181

2 .079

76 2.992

25 .984

100 3.937

17 .67

13-1003

250 9.84

10 .394

20 .787

30 1.181

3 .118

76 2.992

26 1.024

100 3.937

17 .67

13-1004

300 11.81

20 .787

25 .984

30 1.181

2 .079

102 4.016

30 1.181

160 6.3

17 .67

13-1005


Example how to order: Item No. Type wheel or tool W H Diamond Concentration (see page 9.) 13-1000 6A2 SP x 10 x 32 25



i

i

D Wheel Diameter -T Wheel Thickness -H Arbor-X Rim Depth -11V9-70 u - Insert Length

Flaring Cup E - Back Thickness Diamond in Periphery

APPLICATIONS: Grinding and finishing broaches, reamers, gun drills and other cutting tools (more information pages 6/7)

0 u X H* T E Item No.

50 3 1.5 16 20 6 15-1000

1.969 .118 .059 .63 .787 .236

80 5 2.0 20 32 8 15-1001

3.15 .197 .019 .787 1.26 .315

75 6 2.0 20 32 8 15-1002

2.953 .236 .079 .787 1.26 .315

100 6 2.0 20 40 8 15-1003

3.94 .236 .079 .787 1.575 .315 100 10 2.0 20 40 8

15-10043.94 .394 0.79 .787 1.575 .315

125 6 3 32 40 8 15-1005

4.921 .236 .118 1.26 1.575 .315

125 8 3 32 40 12 15-1006

4.921 .315 .118 1.26 1.575 .472

125 10 3 32 40 12 15-1007

4.921 .394 .118 1.26 1.575 .472

150 6 3 32 40 12 15-1008 5.91 .236 .118 1.26 1.575 .472

150 10 3 32 51 40 12 15-1009

5.91 .394 .118 1.26 2.00 1.575 .472

NOTE: All dimensions in the table in Milimeters(mm) for reference inches C') dimensions in bold type.

Example how to order: Item No. Type wheel or tool u H Diamond Concentration(see page 9.) 15-1000 11A9-70 x 3 x 16 x 50


11869 Teale Street, Culver City, CA 90230 • toll-free (800) 618-7512 - fax-free(800) 603-7374 - tel (310) 915-1111

3.94 10

10

12A2-45

Flaring Cup

Diamond in Rim

o - Wheel Diameter T - Wheel Thickness H - Arbor X - Rim Depth W - Rim Width E - Back Thickness

APPLICATIONS: Tool and cutter grinding and finishing. Surface grinding (more information pages 6/7)


so

3.15

5

.197

10

.394

3

.118

26.5

1.043

20

.787

s

.315 16-1000

100

3.94

100

3.94

6

.236

6

.236

10 .394

3

.118

4

.157

26.6

1.043

27.0

1.063

20

.787

20

.787

10

.394

10

.394

16-1001

16-1002

100

3.94

6

.236

10

.394

5

.197

2S.0

1.102

20

.787

10

.394 16-1003

100

100

3.94

5

.197

5

.197

10

.394

10 .394

3

.118

5

.197

32.0

1.26

34.0

1.339

20

.787

20

.787

32

1.26

32

1.26

10

.394

.394

16-1004

16-1005

125

4.921

6

.236 .394 3

.118

26.0

1.024

20

.787

32

1.26

12

.472 16-1006

125

4.921

6

.236

10

.394

4

.157

27.0

1.063

20

.787

32

1.26

12

.472 16-1007

125

4.921

6

.236

10

.394 5

.197

2S.0

1.102

20

.787

32 1.26

12

.472 16-1008

125

4.921

5

.197

10

.394

3

.118

40.0

1.575

32

1.26

12

.472 16-1009

125

4.921

5

.197

10

.394

5

.197

42.0

1.654

32

1.26

12

.472 16-1010

150

5.91

6

.236

10

.394

15

.591

3

.118

26.0 1.024

32 1.26

12 .472

16-1011

150

5.91

6

.236

10

.394

15

.591

3

.118

2S.0

1.102

32

1.26

12

.472 16-1012

NOTE: All dimensions in the table in Milimeters(mm) for reference inches (II ) dimensions in bold type.

Example how to order: Item No. Type wheel or tool W H Diamond Concentration(see page 9.) 16-1000 12A2-45 x 5 x 20 x 50



12A2-45

Flaring Cup

Diamond in Rim

D - Wheel Diameter T - Wheel Thickness H - Arbor X· Rim Depth W - Rim Width E Back Thickness -

APPLICATIONS: Tool and cutter grinding and finishing. Surface grinding (more information pages 617)


150

5.91

5

.197

10

.394

20

.787

3

.118

40.0

1.575

32

1.26

51

2.00

12

.472 16 .. 1013

150

5.91

5

.197

10

.394

20

.787

5

.197

42.0

1.654

32

1.26

51

2.00

12

.472 16 .. 1014

175

6.890

175

6.890

6

.236

6

.236

10

.394

10

.394

15

.591

15

.591

3

.118

4

.157

26.0

1.024

27.0

1.063

51

2.00

51

2.00

12

.472

12

.472

16-1015

16 .. 1016

175

6.890

6

.236

10

.394

15

.591

5

.197

28.0

1.024

51

2.00

12

.472 16 .. 1017

200

7.87

10

.394

15

.591

20

.787

3

.113

26.0

1.024

51

2.00

76

2.992

12

.472 16-1018

200

7.87

10

.394

15

.591

20

.787

5

.197

28.0

1.102

51

2.00

76

2.992

12

.472 16-1019

200

7.87

10

.394

20

.787

3

.118

50.0

1.97

32

1.26

51

2.00

76

2.992

14

.551 16-1020

200

7.87

10

.394

20

.787

5

.197

52.0

2.047

32

1.26

51

2.00

76

2.992

14

.551 16 .. 1021

250

9.84

10

.394

15

.591

20

.787

3

.118

26.0

1.024

76

2.992

12

.551 16·1022

250

9.84

10

.394

15

.591

20

.787 5

.197

28.0

1.102

76

2.992

12

.472 16-1023

250

9.84

250

9.84

10

.394

10

.394

20

.787

20

.787

3

.118

5

.197

50.0

1.97

50.0

1.978

51

2.00

51

2.00

76

2.992

76

2.992

127

5.00

127

5.00

14

.551

14

.551

16-1024

16-1025

NOTE: All dimensions in the table in Milimeters(mm) for reference inches el) dimensions in bold type.

Example how to order: Item No. Type wheel or tool W H Diamond Concentration(see page 9.) 16-1000 12A2-45 x 5 x 32 x 25



12

D -

Wh

ee

l Dia

me

ter

W

T -

Wh

ee

l Th

ickn

ess

12V5-45

H -

Arb

or

Fla

rin

g C

up

X

-R

im D

ep

th

Dia

mo

nd

in R

im

x

W -

Rim

Wid

th

T

E -

Ba

ck T

hic

kne

ss

AP

PL

ICA

TIO

NS

: G

rin

din

g a

nd

fin

ish

ing

sp

ira

l-flu

ted

mu

ltito

oth

to

ols

on

the

fla

nk(

mo

re in

form

atio

n s

ee

pa

ge

617)

D

W

X

H*

T

E

Ite

m N

o.

50

3

3

1

6

20

6

1.9

69

.1

18

.1

18

.6

3

.78

7

.23

6

17

-10

00

80

3.1

5

3

.11

8

5

.19

7

3

.11

8

20

.78

7

25

.98

4

8

.31

5

17

-10

01

10

0

3.9

4

5

.19

7

4

.15

7

20

.78

7

32

1.2

6

32

1.2

6

10

.39

4

17

-10

02

12

5

3

4

32

4

0

4.9

21

.1

18

.1

57

1

.26

1

.57

5

.47

2

15

0

5.9

1

5

.19

7

32

1.2

6

50

1.9

7

51

2.00

40

1.5

75

12

. 47

2

17

.. 10

04

NO

TE

: A

ll d

ime

ns

ion

s i

n t

he

ta

ble

in

Mi li

me

ters

(mm

) fo

r re

fere

nc

e i

nc

he

s (

" )

dim

en

sio

ns

in

bo

ld t

yp

e.

Ex

am

ple

ho

w t

o o

rde

r:

Ite

m N

o.

Ty

pe

wh

ee

l o

r to

ol

W

H

Diamond C

on

cen

tra

tion(s

ee

page 9.)

17

-10

00

1

2v5

-45

x

3

x

1

6

x

50

*An

oth

er

size

of

arb

or

(H)

as

re

qu

ire

d.

Ord

er

form

se

e p

ag

e 4

2.

12A2-4SSS

(with a discontinuos diamond layer)

Flaring Cup

Diamond in Rim

T

D - Wheel Diameter T - Wheel Thickness H - Arbor X· Rim Depth W - Rim Width E - Back Thickness

APPLICATIONS:Grinding and sharpening carbide tools (more information pages en)

D W X H* T E Item No.

125

4.91

10

.394

5

.197

32

1.26

44

1.732

32

1.26 18-1000

150 5.91

10 .394

10 .394

3

.118

5

.197

32

1.26

32

1.26

42

1.654

44

1.732

30

1.181

32

1.26

18-1001

18-1002

20

.787

5

.197

32

1.26

44

1.732

32

1.26 18-1003

200

7.87

20

.787

5

.197

76

2.992

54

2.126

40

1.575 18-1004

250

9.84

20

.787

5

.197

76

2.992

54

2.126

40

1.575 18-1005


Example how to order: Item No. Type wheel or tool H Diamond Concentration(see page 9.) 18-1000 12A2-45SS x 32 x 50


11869 Teale Street, Culver City, CA 90230 - toll-free (800) 618-7512 - fax-free(8001 i \ 7374 - tel 0) 915-1111

D Wheel Diameter -T - Wheel Thickness H - Arbor12A2-20 X Diamond Depth -W - Rim Width

Dish Wheel E - Back Thickness Diamond in Rim

APPLICATIONS:Grinding and finishing reamers, solid and assembled cutters, disk saws, broaches and other types of cutting tools(more information pages 6/7)


80 3.15

3 .118

5 .197

1.5 .059

20 .787

10 .394

6

.236 19-1000

100 3.94

3 .118

5 .197

1.5 0.59

20 .787

32 1.26

10 .394

6

.236 19-1001

100 3.94

2 0.079

20 .787

12 .472

6

.236 19-1002

125 4.921

3 .118

5 .197

10 .394

1.5 0.59

32 1.26

13 .512

9

.354 19-1003

125 4.921

3 .118

6

.236

2 0.072

32 1.26

16 .630

8 .315 19-1004

150 5.91

3 .118

5 .197

10 .394

1.5 0.59

32 1.26

51 2.0

16 .630

10 .394 19-1005

150 5.91

3 .118

6

.236

10 .394

2 0.072

32 1.26

51 2.0

18 .630

9

.354 19-1006


Example how to order: Item No. Type wheel or tool W H Diamond Concentration(see page 9.} 19-1000 12A2-20 x 3 x 20 x 50


11869 Teale Street, Culver City, CA 90230 - toll-free (800) 618-7512 - fax-free(800) r;" . 7374 tel i ' ) 915-111 1-

D - Wheel Diameter

T - Wheel Thickness

H Arbor-X - Diamond Depth 12R4 W - Rim Width

Dish Wheel E - Back Thickness Diamond in Rim

APPLICATIONS:Grinding and finishing multitooth tools on the face (more information pages 6/7)


80 3.15

3 .118

2 .079

20 .787

10 .394

6 .236

20-1000

100 3.94

3 .118

2 .079

20 .787

32 1.26

10 .394

6 .236

20-1001

125 4.921

3 .118

2 .079

32 1.26

13 .512

9

.354 20-1002

150 5.91

3 .118

5 .197

2 .079

32 1.26

51 2.00

16 .315

10 .394

20-1003

NOTE: All dimensions in the table in Milimeters(rnm) for reference inches (") dimensions in bold type.

Example how to order: Item No. Type wheel or tool W H Diamond Concentration(see page 9.) 20-1000 12R4 x 3 x 20 x 50



IE

'------'------'-

APPLICATIONS:Grinding 617)

D Wheel Diameter-T Wheel Thickness H - Arbor X Diamond Depth -12V5-20

-

W Rim Width -Dish Wheel Back Thickness -Diamond in Rim 0.0- Angle

X T

and finishing multitooth spiral-fluted tools on the face (more information pages

D W X H* T E 0.0

Item No.

100

3.94

3

.118

5

.197

1.5

.059

2

.079

20

.787

10

.394

6

.236 15 21-1000

125

4.921

3

.118

5

.197

2

.079

32

1.26

13

.512

9

.354 15 21-1001

150

5.91

10

.394

3

.118

32

1.26

51

2.0

16

.630

10

.394 15 21-1002

NOTE: All dimensions in the table in Milimeters(mm) for reference inches r) dimensions in bold type.

Example how to order: Item No. Type wheel or tool W X T H Diamond Concentration(see page 9) 21-1000 12V5-20 x 3 x 2 x 10 x 20 x 100



9

.984

5.9

1

.98

4

20

0

7.8

7

.98

4

D -

Whe

el

Dia

me

ter

T -

Wh

ee

l T

hic

kne

ss

12 9

H -

Arb

or

Dis

h W

he

el

T

X -

Dia

mon

d D

ep

th

Dia

mo

nd

in

Pe

rip

he

ry

W-

Rim

Wid

th

E -

Ba

ck

Th

ickn

es

s

0. ° . A

ng

l e

AP

PL

ICA

TIO

NS

:Gri

nd

ing

an

d f

inis

hin

g w

orm

cu

tters

on

th

e f

ace

s (m

ore

info

rma

tion

pa

ge

617)

0.0

D

W

X

H*

T

E

Ite

m N

o.

13

81

25

4

2

3

2

18

22-1000

.51

2

.35

44

.92

1

.15

7

.31

5

.07

9

1.2

6

51

3

32

8

12

2

5

13

16

9

15

0

18

22-1001

.31

5

.47

2

.63

2

.0.1

18

1

.26

.5

12

.3

54

8

51

12

3

3

2

16

16

2

5

12

1

8

22-1002

.31

5

.47

2

.63

.1

18

2

.01

.26

.6

3

.47

2

16

4

0

3

32

25

25

0

1.2

6.6

3

1.5

75

.1

18

40

3

30

0

1.5

75

.1

18

11

.81

51

2.0

76

2

0

14

1

8

22-1003

2.99

2

.78

7

.47

2

16

76

2

5

18

22·1004

.632

.99

2

.98

4

NO

TE

: A

ll d

ime

ns

ion

s in

th

e t

ab

le i

n M

ilim

ete

rs(m

m)

for

refe

ren

ce in

che

s C'

) d

ime

ns

ion

s in

bo

ld ty

pe

.

Ex

am

ple

ho

w t

o o

rde

r:

Ite

m N

o.

Ty

pe

wh

ee

l o

r to

ol

W

H

Dia

mo

nd

Co

nc

en

tra

tio

n (

se

e p

ag

e 9

.)

22-1000

1209

x

4

x 32

x

50

*An

oth

er

siz

e o

f a

rbo

r (H

) a

s r

eq

uir

ed

. O

rde

r fo

rm s

ee

pa

ge

42

.

Angle Periphery

14EE1X Straight Face Diamond in

APPLICATIONS: Profile grinding. Internal and external thread cutting and grinding. Carbide tool fluting (more information page 617)

D • Wheel Diameter T Wheel Thickness -H Arbor-X Diamond Depth -b Diamond Thickness -E Back Thickness -0.0_ Angle

D b X 0.0 T H* Item No.

125 4.92

3 .118

4 .157 55

60 120 6 .236

32 1.26 23-1000

150 5.91

3 .118

3 .118

90

6 .236

8 .315

32 1.26

23-1001

3 .118

4 .157 60 23-1002

3 .118

5 .197

5 .197

5 .197

5 .197

3 .118

4 .157

5 .197

45

45

90

23-1003

23-1004

23-1005

23-1006

250 9.84

4 .157

6 .236

3 .118

90

15 .591

8 .315

76 2.992

23-1007

4 .157

4 .157

6 .236

6 .236

4 .157

5 .197

45

60 23-1008

23-1009

23-1010

23-1011

4 .157

6 .236

5 .197 55

4 .157

6 .236

5 .197 60

300 11.81

4 .157

6 .236

5 .197

5 .197

55

55

60

60 10

.394 127

5.00

23-1012

23-1013

350

4 .157

5 .197 55 60

10 .394

15 .591

127 5.00 160 6.3 203

7.992

23-1014

4 .157

6 .236

6 .236

5 .197

5 .197

55

45

60 23-1015

23-1016

4 .157

6 .236

4 .157

60 23-1017


Example how to order: Item No. Type wheel or tool b H 0.0 Diamond Concentration(see page 9.) 23-1000 14EE1X x 3 x 32 x 55 x 50



Angle Periphery

D • Wheel Diameter 1EE1X T - Wheel Thickness H ArborStraight Face -X • Diamond Depth Diamond in On - Angle

APPLICATIONS: Profile grindin9. Intemal and external thread cutting and

grinding. Carbide tool fluting (more information see page 6/7)

0 T X n ° H* Item No.

50

1.97

10

.394

5

.197

10

.394 120

15

.591 24-1000

80

3.15

8

.315

8

.315

5

.197

10

.394

90 110 125

120

15

.591

24-1001

24-1002

100

3.94

8

.315

10

.394

5

.197

5

10 45 .394

10

.394 90

120

110

42

1.654

24-1003

24-1004

10

.394

12

.472

5

.197

10

.394

90 110

120

120

24-1005

24-1006

24-100714

.551

16

.63

5

.197 145

125

4.92

150

5.91

8

.315

8

.315

5

.197

5

197 110

120

125

42

1.654

42

1.654

24-1008

24-1009

24-1010

24-1011

10

.394

10

.394

5

.197

10

.394

90 110

90

120

120

12

.472

16

.63

5

.197

5

.197 90

120 24-1012

24-1013

200

7.87

10

.394

10

.394 120

42

1.654

24-1014

12

.472

14

.551

10

.394

10

.394

90

120

24-1015

24-1016 16

.63

14

.551

5

.197 110 24 .. 1017

250

10

.394 5

.197 90 115 130

42

1.654

24-1018

12

.472

20

.787

5

.197

10

.394

120

120

24-1019

24-1020

14

.551 90 24-1021

NOTE: All dimensions in the table in Milimeters(mm) for reference inches (") dimensions in bold type. ° Example how to order: Item No. Type wheel or tool T X H n Diamond Concentration(see page 9.)

24-1000 1 EE 1 X x 10 x 5 x 15 x 120 *Another size of arbor (H) as required. Order form see page 42.

11869 Teale Street, Culver City, CA 90230 M toliMfree (800) 618M7512 - faxMfree(800) 603-7374 - tel (310) 915-1111

.157

2.0

o - Wheel Diameter T - Wheel Thickness

H • Arbor(Hole Diameter) 1FF1X X - Diamond Depth

Straight Face Radius R Radius on Face -Diamond in Periphery

o

" ., ,

APPLICATIONS: Grinding concave wood milling cutters, form grinding, fluting (more information pages 6/7).

0 T X R H* Item No .. 0 T X R H* Item No.

50 12 10 11.0 15 25-1000 10 4 5.0 25 .. 1018 1.97 .472 .394 .433 .591 .394 .157 .197

3 4 1.5 25·1001 12 5 6.0 25-1019

80 .118 .059

125 .472 .197 .236

32

3.15 4

25-1002 4.92 16 5 8.0

1.26 25-1020.157 .63 .197 .315

5 4 2.5 20 45 20 6 10.0

.197 .157 .098 .787 1.772 25-1003

.787 .236 .394 25-1021

6 4 3.0 25·1004

18 10 11.0 25-1022

.236 .157 .118 .109 .394 .433

8 4 4.0 25-1005

18 10 20.0 42 25-1023.315 .157 .157 .109 .394 .787 1.654

85 22 5 15.0 42 25-1006 20 5 20.0 25-1024

3.346 .866 .197 .591 1.654 150

.787 .197 .787

8 4 4.0 25-1007 5.91

20 6 10.0 25-1025

.315 .157 .157 20 32

.787 .236 .394

10 4 5.0 .787 1.26 25-1008

24 7 12.0 32 51 25-1026.394 .157 .197 .945 .276 .472 1.26 2.0

10 10 20.0 42 25-1009 32 7 16.0 25-1027 .394 .394 .787 1.654 1.26 .276 .63

100 12 5 6.0 20 32 25-1010 175 32 5 20.0 42

25-1028 3.94 .472 197 .236 .787 1.26 6.89 1.26 .197 .787

1.654

20 5 20.0 25-1011 10 10

7.0 25-1029

.787 .197 .787 .394 .394 .276

24 5 15.0 42 200

20 5 10.0 42 25-1030

.945 .197 .591 25-1012 .787 .197 .394

30 5 15.0 1.654 7.87

30 5 1.654

1.181 .197 .591 25-1013

1.181 .197 .079 25-1031

3 4 1.5 25-1014

20 10 20.0 25-1032

.118 .157 .059 .787 .394 .787 250

5 45.0 42

4 4 2.0 25-1015

20 1.654 25-1033

.157 .157 .079 9.84

.787 .197 1.772 125

4 3.0 32

10 60.04.92

6 1.26 25-1016 30 25-1034

.236 .157 .118 300 1.181 .394 2.362

42 8 4 4.0 25-1017 11.81 30 10 900 1.654 25-1035

.315 .157 .157 1.181 .394 35.43

NOTE: All dimensions in the table in Milimeters(mm) for reference inches ( ) dimensions in bold type." Example how to order: Item No. Type wheel or tool H Diamond Concentration(see page 9.)

25-10000 1FF1X x 15 x 50



l')a

D - Wheel Diameter T - Wheel Thickness H - Arbor (Hole Diameter) X Diamond Depth -2FF6V R - Insert Raidus

Straigh Concave Radius h - Insert Height

Diamond Insert in Periphery

D

APPLICATIONS: Designed for machining industrial and windshield glasses (more information pages 6/7)

D T h R X H* Item No. D T h R X H* Item No.

11.0 .433

8.7

.343

3.0

.118

6.5

.256 27 ... 1000

.61

6.0

.236

4.0 .157

8.0

.315

60.00

2.362

27·1009

27-1010

27-1011

100 3.94

11.0 .433

11.0

.433

8.7

.343

8.7

.343

4.5 .177

6.0

.236

6.5

.256

.256

75

2.953 27-1001

27-1002

200

7.874

15.5 .61

15.5

.61

6.5

.256

7.0

.276

4.5

.177

5.0

.197

8.0

.315

8.0

.315

150 5.91

14.0 .551

14.0 .551

12.5

.492

8.6

.339

8.6

.339

9.0

.354

4.0

.157

6.0

.236

4.5

.177

6.5

.256

6.50

.256

8.0

.315

100

3.94

22

.866

27-1003

27-1004

27-1005 250

15.0 .591

15.0

.591

15 .0 .591

8.0

.315

6.0

.236

7.0

.276

4.0

.157

2.5

.098

3.2

.126

3.8

.15

6.0

.236

6.0

.236 1 7.53

27-1012

27-1013

27-1014

27-1015

27-1016

12.0 .472 .276

3.5

138

9.0

.354

50

1.969 27 ... 1006

9.843 15 .0 .591

10.0

.394

5.5

.217

6.0

.236

200

7.874

15.5

.61

15.5

.61

5.0

.197

5.5

.217

3.0

.118

.138

8.0

.315

8.0

.315

60

2.362

27·1007

27·1008

15 .0 .591

12.0 .472

7.0

.276 .236


Example how to order: Item No. Type wheel or tool H Diamond Concentration (see page 9.) 27-1000 2FF6V x 75 x 75


11869 Teale Street, Culver City, CA 90230 • toll-free (800) 618-7512 - fax-free(800) 603-7374 - tel (310) 915-1111

.236

.236 .236

1GG1V Straight Concave Radius

Diamond Insert in Periphery

D

D • Wheel Diameter T· Wheel Thickness

H • Arbor (Hole Diameter)

X • Diamond Depth

R - Insert Raidus

h Insert Height -

APPLICATIONS: Designed for machining industrial and windshield glasses (more information pages 617)

D T h R X H* Item No.

6

.236

7

.276

5

.197

6

2.5

.098

3.0

.118

5

.197

5

.197

60

2.36

60

2.36

28·1000

28·1001

8

.315

7

.276

3.7

.146

5

.197

60

2.36 28·1002

200

7.874

9

.354

10

.394

8

.315

6

.236

4.7

.187

2.5

.098

5

.197

6

.236

60

2.36

76

2.94

28·1003

28-1004

10

.394

6 3.0

.118

6 76

2.94 28·1005

10

.394

6

.236

3.7

.146

6

.236

76

2.94 28-1006

10

.394

8

.315

4.7

.185

6

.236

76

2.94 28-1007


Example how to order: Item No. Type wheel or tool H Diamond Concentration (see page 9.) 28-1000 1GG1V x 60 x 75



3.94

95

o Wheel Diameter -T Wheel Thickness -H Arbor (Hole Diameter) -1FF6V X • Diamond Depth R -Insert Raidus Straight Concave Radius h -Height on Concave Diamond Insert in Periphery

APPLICATIONS: Designed for machining industrial and windshield glasses (more information see page 6n)

T h R X

12 5.2 3.0 3.0

.472 .205 .118 .118

13 6.9 3.5 .512

15 .591

16 10.4 6.0 4.5 .63 .409 .236 .177

18 7.0 5.0 .709 .276 .197

20 8.0 5.5 .787 .315 .217

23 17.3 10.0 6.5 .906 .681 .394 .256

4.0 2.5 .157 .098

5.7

.224

6.4 .252

T h R X

16 8.0 7.2 .315 .283

10.0 8.7 .709 .394 .343

30 26.0 14.0 11.9 1.181 1.024 .469

12 5.2 3.0 3.0 .472 .205 .118 .118

13 6.9 4.0 3.5 .512 .272 .157 .138

15 8.7 5.0 4.0 .591 .197 .157

16 10.4 .63 .409

13.9 .547

0

3.740

H* Item No. 0 H* Item No.

26·1015

22 26·1016 .866

26-1017

26-1018

26-1019

26-1020 25

.984 26·1021

26·1022

26-1000

26-1001 100

26-1002

25 26-1003 .984

26-1004

26-1005

26-1006 175 6.89

26-1007

26·102326-1008

26·102426·1009

100 22 26·102526-1010 3.937 .866

26-1011 26-1026 60

26-1013 2.362 26-1027

26-1014 26-1028


Example how to order: Item No. Type wheel or tool H Diamond Concentration (see page 9.) 26-1000 1FF6V x 25 x 75



x

o Wheel Diameter . T· Wheel Thickness

H • Arbor (Hole Diameter) 6A2T X • Diamond Depth 01-Diameter

Straight Wheel d1 Bolt Holes Diamond on Top -h - Arbor Depth

o

APPLICATIONS: Glass faceting. Machining flat surfaces of carbide and ceramic pieces (more information pages 6/7)

0 X H* T 01 dl h Item No.

100 3.94

1.5

.059

3 .118

40 1.575

18 .709

70 2.756

M8 12 29-1000

.472

150 5.91

1.5 .059

3 .118

40 1.575

18

.709

70 2.756

M8 12 29-1001.472

200 7.874

1.5 .059

3 .118

80 3.15

18 .709

150 5.91

M8 12 29-1002.472

250 9.843

1 . 5 .059

3 .118

80 3.15

18 .709

150 5.91

M8 12 .472 29-1003

300 11.811

1.5 .059

3 .118

80 3.15

20 .787

260 10.24

M10 14 .551

29-1004

400 15.75

1.5 .059

3 .118

80 3.15

20 .787

260 10.24

M10 14 29-1005.551

NOTE: All dimensions in the table in Milimeters(mm) for reference inches C') dimensions in bold type. Example how to order: Item No. Type wheel or tool H Diamond Concentration(see page 6n)

29-1000 6A2T x 40 x 50



.... ....

D • Wheel Diameter T· Wheel Thickness H • Arbor (Hole Diameter) X - Diamond Depth

1A1R T

Cut-oft-Steel Center E - Core Thickness Diamond in Periphery

H*

D

APPLICATIONS: Cutting hard and brittle nonmetallic materials: glass, quartz, fused and pressed ceramics, semiconducting materials, corundum, natural and synthetic semiprecious and job stones ( more information page 6/7)

D T X E D T X E H* Item No.

0.6 5.0 0.4 1.2 5.0 0.9 30-1012 .023 .197 .016 .197 .035

0.8 5.0 0.6 5.0 1.2100 20 30-1001 30-1013.031 .197 .023 .197 .0473.94 32.787 200 1.0 5.0 0.8 2.0 5.0 1.6 1.267.8430-1002 30-1014

.039 .197 .031 .078 .197 .063

0.8 5.0 0.6 2.2 5.0 1.830-1003 30-1015.197 .197.031 .023 .087 .071

125 1.0 5.0 0.8 2.0 5.0 1.632 30-1004 30-1016

4.92 .039 .197 .031 .078 .197 .0631.26 250 32

1.2 0.9 1.89.84 1.2630-1005 30-1017.047 .035 .071 0.8 0.6 300 1.8 7630-1006 30-1018

.031 .197 .023 11.81 .197 .071 2.99

1.0 0.8 30-1007 30-1019 .039 .031 320150 32

12.65.91 1.26 30-1009 30-1020

30-1009 30-1021

30-1010 30-1022 175 32

6.89 1.26 30-1011 30-1023


Example how to order: Item No. Type wheel or tool E H Diamond Concentration(see page 9.) 30-1000 1A1R x 0.4 x 20 x 25


1 1869 Teale Street, Culver City, CA 90230 - toll-free (800) 6 18-75 12 - fax-free(800) 603-7374 - tel (310) 9 15- 1 1 1 1

...

D - Wheel Diameter T - Wheel Thickness H - Arbor (Hole Diameter) X - Rim Depth

1 2A2 -45 D B (two-layer) Flaring Double Rim W1 - Rim Width Cup Diamond in Rim

W2 - Rim Width

D

W2W1

APPLICATIONS: Carbide and tool steel cutter grinding and sharpening (more information pages 617)

D W1 W2 X T H* Item No.

100

3.94

3

.118

2

0.79

3

.118

32

1.26

20

.787 31-1000

125

4.92

3

.118

2

0.79

5

.197

34

1.339

20

.787 31-1001

125

4.92

3

.118

2

0.79

3

.118

40

1.575

32

1.26 31-1002

125

4.92

5

.197

5

.197

3

.118

40

1.575

32

1.26 31-1003

125

4.92

3

.118

2

0.79

5

.197

42

1.654

32

1.26 31-1004

125

4.92

5

.197

5

.197

5

.197

42

1.654

32

1.26 31-1005

150

5.91

5

.197

5

.197

3

.118

40

1.575

32

1.26 31-1006

150

5.91

5

.197

5

.197

5

.197

42

1.654

32

1.26 31-1007

200

7.87

10

.394

10

.394

3

.118

50

1.969

76

2.99 31-1008

200

7.87

10

.394

10

.394

5

.197

52

2.05

76

2.99 31-1009

200

7.87

10

.394

10

.394

3

.118

50

1.969

76

2.99 31-1010

200

7.87

10

.394

10

.394

5

.197

52

2.05

76

2.99 31-1011

NOTE: All dimensions in the table in Milimeters(rnm) for reference inches (") dimensions in bold type.

Example how to order: Item No. Type wheel or tool H Diamond Concentration(see page 9.) 31-1000 12A2-45DB x 20 x 50



D - Wheel Diameter T - Wheel Thickness 12A2 -20 DB (two-layer) H - Arbor (Hole Diameter) X Rim Depth

Double Rim Dish Wheel -

W1 - Rim Width Diamond in Rim W2 - Rim Width

D

APPLICA-nONS: Facing carbide saw blades (more information pages 6/7)


125 4.92

3 .118

3 .118

1.5 .059

12 .472

32 1.26

32-1000

125 4.92

3 .118

3 .118

3.0 .118

14 .551

32 1.26

32-1001

NOTE: All dimensions in the table in Milimeters(mm) for reference inches ( ) dimensions in bold type."

Example how to order: Item No. Type wheel or tool H Diamond Concentration (see page 9.) 32-1000 12A2-20DB x 32 x 50



D • Wheel Diameter T· Wheel Thickness H • Arbor (Hole Diameter) X • Diamond Depth

12M2 -45 D

Dish Wheel W1 - Rim Width W2W1Diamond in Rim W2 Rim Width -

T

H*

APPLICATIONS: Sharpennig carbide saw blades on the flanks and faces (more information pages 617)


125

4.92

2.5

.098

2.5

.098

6

.236

18

.709

32

1.26 33·1000

125

4.92

3.0

.118

3.0

.118

6

.236

18

.709

32

1.26 33·1001


Example how to order: Item No. Type wheel or tool H Diamond Concentration(see page 9.) 33-1000 12M2-45 x 32 x 50



Angle Periphery

D • Wheel Diameter T· Wheel Thickness

H· Arbor (Hole Diameter) 1V1 X • Diamond Depth

Straight Face (1..0 - Angle

Diamond in

APPLICATIONS:Grinding and electrochemical chip grooving of carbide rotary (more infromation pages 617)

D X T (1..0 H* Item No.

80

3.15

5

.197

6

.236

15 25

.984 34-1000

100

3.94

5

.197

8

.315

15 32

1.26 34-1001

125

4.92

5

.197

10

.394

15 32

1.26 34-1002

125

4.92

5

.197

10

.394

35 32

1.26 34·1003

200

7.81

5

.197

6

.236

35 76

2.99 34-1004


Example how to order: Item No. Type wheel or tool H Diamond Concentration (see page 9.) 34-1000 1V1 x 25 x 75

* Another size of arbor (H) as required. Order form see page 42.


D - Wheel Diameter T - Wheel Thickness A1PP H Arbor (Hole Diameter) -

Straight Wheel Diamond Throughout

D

APPLICATIONS:Grooving ferrite parts of magnetic heads, articles made of ceramics, glass, special heat-resistant and nonmetallic materials (more information page 6/7)

D T H* Item No.

50

1.969

0.15

.00591

0.30

.01181

0.45

.01772

0.60

.02362

0.80

.03150

1.00

.03937

1.20

.04724

1.60

06299

2.00

.07874

2.40

.09449

12

.04724 35-1000

80

3.15

0.15

.00591

0.30

.01181

0.45

.01772

0.60

.02362

0.80

.03150

1.00

.03937

1.20

.04724

1.60

06299

2.00

.07874

2.40

.09449

20

.7874 35-1001

100

3.94

0.15

.00591

0.30

.01181

0.45

.01772

0.60

.02362

0.80

.03150

1.00

.03937

1.20

.04724

1.60

06299

2.00

.07874

2.40

.09449

32

1.26 35-1002


Example how to order: Item No. Type wheel or tool T H Diamond Concentration(see page 9.) 35-1000 A1PP x 0.15 x 12 x 75



grinding materials

D Wheel Diameter T Wheel Thickness -H Arbor (Hole Diameter) -AOKF

-

Straight Wheel Diamond Throughout

D

APPLICATIONS:Cutting and polycore, quartz, ferrites and other h ard and brittle nonmetallic (more information pages 6/7)

D T H* Item No.

50

1.969

0.03

.00012

0.05

.002

0.07

.003

0.09

.0035

0.11

.0043

0.13

.0051

12

.472

40

.1575 36-1000

56

2.2

0.03

.00012

0.05

.002

0.07

.003

0.09

.0035

0.11

.0043

0.13

.0051

40

.1575 36-1001

75

2.953

0.03

.00012

0.05

.002

0.07

.003

0.09

.0035

0.11 .0043

0.13

.0051

60

2.36 36-1002

76

2.99

0.05

.002

0.07

.003

0.09

.0035

0.11 .0043

0.13

.0051 13

.512 36-1003

76

2.99

80

3.15

0.03

.00012

0.05

.002

0.07

.003

0.07

.003

0.09

.0035

0.09

.0035

0.11

.0043

0.11

.0043

0.13

.0051

0.13

.0051

40

.1575

20

.787

36-1004

36-1005

100

3.94

0.07

.003

0.09

.0035

0. 11 .0043

0.13

.0051

32

1.26 36-1006


Example how to order: Item No. Type wheel or tool T H Diamond Concentrataion(see page 9.) 36-1000 AOKF x 0.03 x 12 x 75



'--____________ .....

..... ______ .....;°"--________ .1

---11>1 11 1..-per cut, and quality smooth cutting

7"

7" (1n.8mm) .059" (1.5mm)

8" (203.2mm) .059" (1.5mm)

9" (228.6mm) .059" (1.5mm)

10" (254mm) .087" (2.2mm)

Who uses Monster II

Monster II Premium blades are for users who need medium to large

1 jobs, maximum production, low cost

Item No.

.196" (5mm) 5/8" (1S.87mm)

.196" (Smm) 5/8" (1S.87mm)

.196" (Smm) 5/8" (1S.87mm)

.196" (Smm) 5/8" (1S.87mm)

93-2002

93-2003 &

93-2004 &

93-2005

93-2006 &

Application Specification

Monster II Premium - Quality & maximum production for cutting a wide variety of ceramic tile, quarry tile,

glass, quartz fused, ceramics, slate, semiconducting

materials, corundum, natural and synthetic semi

t T of a wide variety of hard materials precious stones, terrazo, granite and marble .6. stock items - other sizes are special order only

11 Diamond blade cutting depth 6" 1-314 6,048 10,185 will vary.

2-1/4" 5,184 8,730

811 2-31411 4,536

911 3-1/411 4,032

10" 3-31411 3,629

*Based on 9.500 SFPM (Surface Feet Per Minute)

• For stone and tile, the optimum performance speed is 10-2S% less than the speed

shown above in the table.

• For most tools, blade shaft speed will be higher than the recommended operating

speed shown (above) in the table (RPM's at no load).

• The actual blade shaft speed or tool will slow down under10ad and usually should

fall within the optimum speed range.

·The maximun safe speed RPM(in revolutions per minute) each table can be used.

• Make sure before using any blade: shaft(arbor) of the blade or the tools is within

the 'maximum safe speed limit'.

It depends on: 7,640 • Blade diameter

6,790 • Saw type (brand) • Diameter of the blade

6,115 flanges

Water Cooled • Keeping your diamond blade cool and extend its life and

improve its performance, reduce dust, remove cutting.

• Wet cutting diamond blades must be used with a continuous

water flow to prevent heat build-up, damage and hazard during

cutting.

• Check the saw or tool before using a wet cutting diamond

blade.

• Make sure it is safe to use the saw or tool with water.


"'"-------------......

I .... ______ D"'--_____ ..... .,.I

•

5/8" (15.87mm)

6"

7"

Item No.

93-2012

8" (1n.8mm) .06S" (1.65mm) •375" (9.525mm) 1" (25.4mm) 93-2013

8" (203.2mm) .065" (1.65mm) .375" (9.525mm) 93-2014 ..

9" (228.6mm) .065" (1.65mm) • 375" (9.525mm) 5/8" (15.87mm) 93-2015

10" (254mm) .065" (1.65mm) .375" 5/8" (15.87mm) 93-2016 •

Who uses Monster II Application Specification

Monster II Super Premium blades Monster II Super Premium - Quality & maximum are for users who need maximum production for cutting a wide variety of ceramic tile,

production, low cost per cut, and quarry tile, glass, quartz fused, ceramics, slate,

-+1 I.ort- H w-+I I+- quality smooth cutting of a wide semiconducting materials, corundum, natural and variety of hard materials synthetic semi-precious stones, terrazo, granite and

.. stock items • other sizes are special order only marble

Diamond blade cutting depth 1-3/4" 6,048 10,185 will vary.

2 .. 1/4" 5,184 8,730 It depends on: 8" 2 .. 3/4" 4,536 7,640

9" 3-1/4" 4,032 • Blade diameter

6,790

10" 3-3/411 3,629 6,115

• Saw type (brand)

• Diameter of the blade

flanges


• For stone and tile, the optimum performance speed is 10-25% less than the speed



speed shown(above) in the table (RPM's at no load).

• The actual blade shaft speed or tool will slow down underload and usually should


-The maximun safe speed RPM(in revolutions per minute) each table can be used.


the -maximum safe speed limit-.

Water Cooled

• Keeping your diamond blade cool and extend its life and


• Wet cutting diamond blades must be used with a continuous water flow to prevent heat build-up, damage and hazard during

cutting.


blade.



..... _____________ ...1

11 0 !;. ------------ -----------. ! __ .... ..

5/8" (15.87mm)

6"

9"

Item No.

93-2012

8" (1n.8mm) .0651t(1.65mm) .375" (9.525mm) 1" (25.4mm) 93-2013 A

8" (203.2mm) .065"(1.65mm) .375" (9.525mm) 93-2014 A

9" (228.6mm) .065"(1.65mm)

1011 (254mm) .065" (1.65mm)

Who uses Monster II

Monster II Standard blades are for users who need maximum production, low cost per cut, and

t T -.! !...- H W-'! !...- quality smooth cutting of a wide variety of hard materials

• stock items - other sizes are special order only

.375" (9.525mm) 5/811 (15.87mm) 93-2015

.375" 5/811 (15.87mm) 93-2016 •


Monster II Standard - Quality & maximum production for cutting a wide variety of ceramic tile, quarry tile, glass, quartz fused, ceramics, slate, semiconducting materials, corundum, natural and synthetic semiprecious stones, terrazo, granite and marble

Diamond blade cutting depth 1-31411 6,048 10,185 will vary.

7" 2-1/4" 5,184 8,730

H depends on: 81t 2-314" 4,536 7,640 • Blade diameter

3-1/4" 4,032 6,790 • Saw type (brand)

• Diameter of the blade 10" 3-3/4" 3,629


- For stone and tile, the optimum performance speed is 10-25% less than the speed shown above in the table. - For most tools, blade shaft speed will be higher than the recommended operating speed shown(above) in the table (RPM's at no load). - The actual blade shaft speed or tool will slow down underload and usually should fall within the optimum speed range. -The maxim un safe speed RPM(in revolutions per minute) each table can be used. - Make sure before using any blade: shaft(arbor) of the blade or the tools is within the "maximum safe speed limit".

6,115 flanges

Water Cooled - Keeping your diamond blade cool and extend its life and


- Wet cutting diamond blades must be used with a continuous


cutting.

- Check the saw or tool before using a wet cutting diamond

blade.

- Make sure it is safe to use the saw or tool with water.


..... ______________ .....

6"

2-3/4"

8" (1n.8mm) .06511(1.65mm)

10" (254mm) .065"(1.65mm)

Who uses Monster II

Monster II Super Premium Plus

blades are for users who n eed

maximum production, low cost per

cut, and quality smooth cutting of a

wide variety of hard materials

Item No.

93-3002

.375" (9.525mm) 5/8" (15.87mm) 93-3004

.375" (9.525mm) 5/8" (15.87mm) 93-3006


Monster II Super Premium Plus - Quality & maximum

production for super fast cutting a wide variety of hard

tile, procelam, granite and marble.

Diamond blade cutting depth 1-3/411

10" 3-3/411 3,629 6,115

6,048 10,185 will vary.

4,536 7,640

It depends on:

*8ased on 9.500 SFPM (Surface Feet Per Minute)

- For stone and tile, the optimum perfonnance speed is 10-25% less than the speed


- For most tools, blade shaft speed will be higher than the recommended operating


- The actual blade shaft speed or tool will slow down underioad and usually should


-The maximun safe speed RPM(in revolutions per minute} each table can be used.

- Make sure before using any blade: shaft(arbor) of the blade or the tools is within

the "maximum safe speed limit".

• Blade diameter • Saw type (brand) • Diameter of the blade

flanges


improve its perfonnancs, reduce dust, remove cutting.



cutting.

- Check the saw or tool before using a wet cutting diamond

blade.

- Make sure it is safe to use the saw or tool with water.


r-----------------------------�

1 I .. _____ ----.i.m ;' -..1 1..- w-.. I 1..-

.... ---------------------------.....

Rim

t

0

H

. OS9" (1.Smm)

7" (1n.8mm) .OS9" (1.Smm)

8" (203.2mm) .059" (1.Smm)

911 (228.6mm) .059" (1.Smm)

10" (254mm) .087" (2.2mm)

Who uses Monster I Monster I Premium blades are for

users who need medium to large

jobs, maximum production, low cost

per cut, and quality smooth cutting

of a wide variety of hard materials

• stock items - other sizes are special on:ter only

Item No •

.196" (Smm)

.196" (Smm)

.196" (Smm)

.196"

518" (1S.87mm)

518" (1S.87mm)

S/811 (1S.87mm)

S/8" (1S.87mm)

93-2002

93-2003 •

93-2004 A

93-200S

93-2006 •

Application Specification Monster I Premium - Quality & maximum production

for cutting a wide variety of ceramic tile, quarry tile,

glass, quartz fused, ceramics, slate, semiconducting

materials, corundum, natural and synthetic semi

precious stones, terrazo, and marble

6" 1-314" 6,048

7" 2-1/4" S,184

811 2-3/4" 4,536

9" 3-1/4" 4,032

1011 3-314" 3,629

*Based on 9.S00 SFPM (Surface Feet Per Minute) • For stone and tile, the optimum perionnance speed is 10-2S% less than the speed




- The actual blade shaft speed or tool will slow down under10ad and usually should



- Make sure before using any blade: shaft(arbor) of the blade or the tools is within

the 'maximum safe speed limit-.

10,185

8,730

7,640

6,790

6,11S

Diamond blade cutting depth

will vary.

It depends on:

• Blade diameter



flanges


improve its perfonnance, reduce dust, remove cutting.



cutting.


blade.


11869 Teale Street, Culver City, CA 90230 - toll·free (800) 618-7512 - fax-free(800) 603-7374 - tel (310) 915·1111 - fax (310) 390-5793

__________ D __________ I I

tr .... ---------------..

W---" 1 1.-

Item No.

93-2002

7" (1n.8mm) .059" (1.Smm) . 196" (Smm) 5/8" (1S.87mm) 93-2003 ...

8" (203.2mm) .059" (1.Smm) .196" (Smm) 5/8" (1S.87mm) 93-2004 A

911 (228.6mm) .059" (1.Smm) .19611 (Smm) 5/8" (1S.87mm) 93-2005

1011 (254mm) .087" (2.2mm) .196" (Smm) 5/811 (1S.87mm) 93-2006 A

Who uses Monster I Application Specification

Monster I Super Premium blades Monster I Super Premium • Quality & maximum are for users who need , maximum production for cutting a wide variety of ceramic tile,

production, low cost per cut, and quarry tile, glass, quartz fused, ceramics, slate,

quality smooth cutting of a wide semiconducting materials, corundum, natural and

variety of hard materials synthetic semi-precious stones, terrazo, and marble

... stock items· other sizes are special order only

6" 1-3/4" 6,048

7" 2-1/4" 5,184

8" 2-314" 4,536

9" 3-1/4" 4,032

10" 3-3/411 3,629

*8ased on 9.500 SFPM (Surface Feet Per Minute)

• For stone and tile, the optimum perfonnance speed is 10-2S% less than the speed




• The actual blade shaft speed or tool will slow down under10ad and usually should

fall within the optimum speed range .

•The maximun safe speed RPM(in revolutions per minute) each table can be used.


the 'maximum safe speed limit'.

Diamond blade cutting depth 10,185 will vary.

8,730

It depends on: 7,640

• Blade diameter

6,790 • Saw type (brand)


6,115 flanges

Water Cooled • Keeping your diamond blade cool and extend its life and

improve its perfonnance, reduce dust, remove cutting.



cutting.


blade.



..... ------------......

�----------------------------� , .. + .t __ . __ .. _____ ...

-.1 1.- w-.I 1.-..... ------------------.....

3-3/4"

.196" (Smm)

Item No.

23-4672

6" (1S2.4mm) .020"(.508mm) .196" (Smm) 1/2" (12.7mm) .012" (.30Smm) 23-4673

6" (152.4mm) .020"(.508mm) .196"(Smm) 5/S" (1S.87mm) .012" (.30Smm) 23-4674

6" (1S2.4mm) .032"(·813mm) SiSti (1S.87mm) .025"(·63Smm) 23-4710

10"(250.4mm) .032"(·813mm) .196"(Smm) SIS"(1S.87mm) .025"(.63Smm) 23-4711

Who uses Monster VII Application Specification

Monster VII Premium blades are for Monster VII Premium - Quality & maximum production

D users who need medium to large for cutting a wide variety of semi-precious and precious

jobs, maximum production, low cost stones.

t T t s H per cut, and quality smooth cutting of a wide variety of hard materials

Diamond blade cutting depth 6,04S 10,1S5 will vary.

10" 3,629 6,115

It depends on:

• Blade diameter • Saw type (brand) • Diameter of the blade

flanges

Water Cooled *8ased on 9.500 SFPM (Surface Feet Per Minute) •• For stone and tile, the optimum performance speed is 10-2S% less than the speed Keeping your diamond blade cool and extend its life and

shown above in the table. improve its performance, reduce dust, remove cutting.

• For most tools, blade shaft speed will be higher than the recommended operating - Wet cutting diamond blades must be used with a continuous

speed shown(above) in the table (RPM's at no load). water flow to prevent heat build-up, damage and hazard during • The actual blade shaft speed or tool will slow down underioad and usually should cutting.

fall within the optimum speed range. Check the saw or tool before using a wet cutting diamond •

-The maximun safe speed RPM(in revolutions per minute) each table can be used. blade.

• Make sure before using any blade: shaft(arbor) of the blade or the tools is within • Make sure it is safe to use the saw or tool with water.

the "maximum safe speed limit'.


...-_______________ ....

..... ______ ______ --t.1 m!

4"

14" 5"

14" (177.8mm) .095" (2.4mm)

Who uses Monster II

Monster II Super Premium blades fast and are for users who need

maximum production, low cost per

cut, and quality smooth cutting of a

wide variety of hard materials on

1 D masonry or stone saws

Item No.

1" 93-6012

.196" (5mm) 111 (25.4mm) 93-6013


Monster II Super Premium - Quality & maximum production for cutting a wide variety of hard ceramic

tile, quarry tile, granite and marble and porcelin. Do

not use for cutting brick or block

12" Diamond blade cutting depth 3,024 5,095 will vary.

2,592 4,365 It depends on:

• Blade diameter



flanges

ct Water Cooled *8ased on 9.500 SFPM (Surface Feet Per Minute) - For stone and tile, the optimum performance speed is 10-25% less than the speed




• The actual blade shaft speed or tool will slow down underload and usually should


·-The maximun safe speed RPM(in revolutions per minute) each table can be used.


the "maximum safe speed limit".

- Keeping your diamond blade cool and extend its life and




cutting.


blade .


Strr;et, Culver City. CA 90230· toll-free (800) 618-7512 - fax-free(800) 603-7374 - tel (310) 915-1111 - fax (310) 390-5793

..... _______________ ... .... ------0-------t..1 1 masonry or stone saws

4"

14"(1n.8mm) .095" (2.4mm)

Who uses Monster II Monster II Super Premium blades fast and are for users who need maximum production, low cost per cut, and quality smooth cutting of a wide variety of hard materials on

Item No.

93-6012

.196" (5mm) 11• (25.4mm) 93-6013

Application Specification Monster II Super Premium - Quality & maximum production for cutting a wide variety of hard ceramic tile, quarry tile, granite and marble and porcelin. Do not use for cutting brick or block

1t T -+ I+- H w-+I I+-

12" Diamond blade cutting depth 3,024 5,095

14" 5" 2,592

*Based on 9.500 SFPM (Surface Feet Per Minute) - For stone and tile, the optimum performance speed is 10-25% less than the speed




- The actual blade shaft speed or tool will slow down underload and usually should



• Make sure before using any blade: shaft(arbor) of the blade or the tools is within the "maximum safe speed limit".

will vary. 4,365

It depends on:

• Blade diameter



flanges

..... _______________ ..

I""" __

MOUNTING - Diamond Slicing, Dicing, Drilling-SMART CUT Industrial Diamond Tools.pdfThe diamond wheel...

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