Most efficient milling installation for biomass boiler
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Transcript of Most efficient milling installation for biomass boiler
Most efficient milling installation for biomass boiler
fed with wood chips Álvaro González Fontana
Paweł Rodak
Scope of the presentation
Introduction
Wood chips biomass
Milling (or grinding) biomass
Milling installations
Different configurations for Hammer Mills
Different strategies for pulverization
Economic analysis
Conclusions
Introduction
Biomass represents wide variety of fuels
Introduction
Biomass nowadays plays important role in energy sector, as it is considered renewable energy source with zero CO2 emission
Zero emission??
Introduction
In boilers biomass can be combusted directly or co-combusted with coal.
Especially for this purposes, it needs to be broken into smaller particles in order to achieve optimal combustion characteristics, and to make fuel easier to handle.
Wood chips biomass
There are different kinds of wood chips
from different trees
from different sources
from different tree parts
Properties vary from case to case
Wood chips biomass
Milling (or grinding) biomass
Wood chips, like any other ligno-cellulosis material, is difficult to grind, the process requires significant amount of energy.
Milling (or grinding) biomass
Apart from the energy requirement, the choice of the best grinding solution also depends on economic factors: investment and operational costs.
What is the price?
Milling installations
Hammer Mill
Principles of impact and pulverization
Fragmentation by high velocity impact
Relatively cheap and produces a high percentage of fine particles
Heat generated in the impact process is the cause of the drying effect
Energy consumption depends on the initial physical properties
Milling installations
Knife Mill
Final particle size depends mainly on the feeding velocity, rotational speed of the rotor, and type of the drum screen
Various types of knife mills are widely used for biomass milling
Energy requirement of knife mills was found in all cases to be less than that for other mills used for milling of dry biomass
Milling installations
Disc Mill
Material is fragmented between discs and flows to their periphery
Shear and compression are the predominant comminution mechanisms in these types of mills
Energy demand is strongly dependent on the initial temperature of the biomass. The higher the temperature, the lower the energy demand.
Standard particle dispersion equipment in industries
Milling installation
Most suitable equipment
Because of the energy requirement in relation to particle size, hammer and knife mills are the most commonly used.
Hammer mills are relatively cheap, easy to operate, and produce a wide range of particles
What can be done to improve a conventional Hammer Mill?
Different configurations for Hammer
Mills
Weaknesses Fineness of the particles produced
depend on the size of the screen sieve
Milling rates fall as the moisture content increases
Screen sieves are continuously changed
Dust particles are usually released into the atmosphere
Produced particle size is more than 400μm
Solutions
Endless sieve
Fan
Mechanical separator
Sedimentation chamber
Sieveless screen
Different strategies for pulverization
Based on the work of “Luis S. Esteban, Juan E. Carrasco. Evaluation of different strategies for pulverization of forest biomasses. CEDER-CIEMAT.”
Different processes applied to biomass in pulverization stage
Different strategies for pulverization
Different strategies for pulverization
Great differences in the energy required by the three biomasses.
Proving their unlike physical and mechanical properties.
Greater requirements were recorded for pine chips due to bulk densities, moisture contents and mean particle sizes higher than in poplar chips.
Regarding the energy requirement, there is no much difference between the strategies chosen, but between the different types of raw biomass used
Economic analysis
Key factors
Energy needed for the process
Operational costs – labour
Maintenance costs – ex. the price of working parts
The investment cost
Economic analysis
Hammer and knife mill comparison
Not possible to control the particle size in hammer mill.
Hammer mill requires similar amount
of electric power.
Both hammer and knife mills have low investment and maintenance
cost.
Difference in total cost is higher, as the particle size required is larger.
Knife mill can only process very
clean biomass, increases the maintenance cost.
Economic analysis
Disc mills
Applied only in cases when the other solutions, such as knife
or hammer mill cannot produce the desired results.
Higher energy requirements.
Higher investment costs.
More expensive to maintain.
Economic analysis
Solutions to conventional Hammer mills
Increase on the investment cost.
Significant decrease on the maintenance cost.
Decrease in the maintenance cost implies directly a decrease in the labour
cost.
Decision making in applying these solutions must be based on NPV and IRR
model.
Taking into account only the biomass quality, all the solutions would be
applied.
Economic analysis
Pulverization strategies
There is not a significant difference between the energy requirements for the different processes within the same type of raw biomass.
Can not be a decisive factor when it comes to economic decision making.
The origin of the biomass woodchips is a crucial factor.
When developing a biomass installation with this kind of technology an analysis of proximity to resources would be interesting, as well as a further study on what biomass requires less energy requirements.
Graph theory and the shortest path problem in an heuristic model.
Conclusions
Energy required for grinding biomass wood chips or other lingo-cellulosic material is considered a decisive factor when choosing the most suitable milling installation.
Hammer mills require the same amount of energy and have similar investment and maintenance cost than knife mills. Knife mills are more suitable when a flexibility in particles size is demand, although they can only operate with very clean biomass.
Due to that facts, the best milling technology for our installation, biomass boiler fed with woodchips, is a hammer mill.
All solutions for conventional Hammer mills proposed should be applied.
There is not a considerable difference between every process, but between the different raw woody biomasses used.
Q&A