POSTSOVIET CIVIL RELIGION SERGEI CHAPNIN MOSCOW 19 November 2015.
Moscow, 19 September 2011
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Transcript of Moscow, 19 September 2011
Maximizing production efficiency for existing and new power infrastructure:Enel experience in Russia and technologies
Enrico VialeChief Executive Officer, Enel OGK-5
Moscow, 19 September 2011
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Efficiency improvements in Russia: focus both on new construction and existing equipment (MW)
Major ways of efficiency improvements in Russia
• Expected construction of substantial number of CCGTs (efficiency ~ 50-58%)
• Still old gas and coal generation (efficiency ~ 30-40%) remain dominating with additional potential for improvement: o Modernizationo Environmental improvements,
especially for coalo Operational efficiency
Source: EOGK-5 company outlook
2011 2015 2020
24 28 3018 20 2014 15 148
18 19
9295 94
Gas/oil
CCGTCoal
Hydro
Nuclear
158175 177
Enel OGK-5 strategy for efficiency improvements
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Gas – fired power plantsCoal-fired power plants
Reftinskaya GRES (3,8 GW):• Important base load plant• Reliability issues• Substantial environmental
impact
Konakovskaya GRES (2,5 GW):• Relatively new plant• Half capacity utilized due
to competitive market and gas supply limitations
Sredneuralskaya GRES (1,2 + 0,4 GW CCGT):• Oldest plant in the portfolio • Worn-out equipment• Good market positionNevinnomysskaya
GRES (1,3 + 0,4GW CCGT):• Relatively old plant • Good market position
Enel OGK-5 focus on efficiency
1. Construction of new CCGTs (Sredneuralskaya and Nevinnomysskaya PPs)
2. Modernization (Reftinskaya PP)
3. Environmental investments (Reftinskaya PP)
4. Operational improvements (all PPs)
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1. Construction of new CCGTs: Sredneuralskaya Power Plant
New CCGT 410 MW:
• Efficiency ~ 57%• NOx emissions: ≤ 50
mg/Nm3• Commisioning: Q3
2011• Cost ~ 380 mln EUR
Initial situation:
• Oldest plant in the portfolio – first unit commissioned in 1936
• Location – Sverdlovsk region, solid demand and good market position
• Mandatory investment in CCGT supported by high capacity tariff from DPM scheme
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1. Construction of new CCGTs: Nevinnomysskaya Power Plant
New CCGT 410 MW:
• Efficiency ~ 57%• NOx emissions: ≤ 50
mg/Nm3• Commissioning: Q3
2011• Cost ~ 400 mln EUR
Initial situation:
• Relatively old plant– first unit commissioned in 1960
• Location – Stavropol region, good market position
• Mandatory investment in CCGT supported by high capacity tariff from DPM scheme
2. Modernization: Reftinskaya Power Plant
Reconstruction and modernization of 5 units of 300 MW:• Investment rationale:o availability increase
around 10% o Capacity increase
by 8% (from 300 to 325 MW)
o Specific heat consumption decrease of 15 g/kWh
• Implementation: 2010 - 2021 years
• Cost ~ 500-750 mln EUR
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Initial situation:
• Largest coal power plant in Russia
• Location - Sverdlovsk region, base load, high importance for Urals market, competitive fuel
• Substantial problems for availability and environment
RGRES unavailability,%
2011 2015 2020
2014 11
3. Environmental investments: Bag filters installation at Reftinskaya Power Plant
Replacement of electrostatic precipitators with bag filters: • First time in Russia• NOx emissions
reduction by 30%• Ash emissions
reduction of 98%• Implementation: 2010
- 2021 years• Cost included in the
cost of modernization
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3. Environmental investments: Dry Ash Removal System at Reftinskaya Power Plant
Construction of a Dry Ash Removal
System• First time in Russia• Modern automated
and environmentally friendly system for collection, transportation, storage and reutilization of ash
• Implementation: 2010 – 2012
• Cost ~ 250 mln EUR
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Initial situation:
• Serious pollution problems with current wet ash removal system
• Substantial problems with ash storage as current ash lagoon capacity is almost exhausted
Use: Confidential
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4. Constant improvement of operations contribute to overall efficiency improvements relevant for all PP
Heat rate reduction
Water consumption
reduction
Increasing of availability
Achieved improvements (2010 vs. 2008)
~ 0,5% (1,4 gce/kWh)*
~ 10% (20 m3/MWh)*
~ 5%*
Examples of measures implemented
• Ball cleaning system• More precise O2
meters• Energy saving lamps
• Water meters
• Replacement of heating surfaces
• SMED planning for planned outages
• Project office to track existing and scan for additional initiatives
• “Zenith” brand and quality program introduced for all efficiency improvements
• Improvement ideas coming also from sharing “best practice” with other Enel assets
* best result among all power plants
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• Become the benchmark in terms of operating excellence in the power
and gas industryMaximum
performance
Across all levers
• Leveraging all possible levers (Margin, Opex, Capex, Working Capital)
• Maximizing pre-tax cash flow generation
Developing our people, skills and
knowledge
• Creating a top performance culture• Developing a group of people in
charge to drive change• Fostering experience sharing,
through dissemination of knowledge and of management best practices
across the group
In all the Group
• In all geographies (Italia, Spain, Slovak Rep., Romania, Russia, …)• In all the divisions and staff
functions
4. Enel introduced a “Zenith” brand for operational improvements worldwide
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Future projects: Smart Grids
Central and distributed resources integration Smart equipments and
power electronics
Central and distributedIntelligence
Electric Vehicles
End user real timeinformation and participation
Multi-directional ‘flows’ management
Storage and Plug & Playtechnologies
LED Public Lighting
• Key technology effectively matching supply and demand
• Already tested and/or launched in Europe by Enel
• Russia – an important potential markets