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    APPENDIX D

    APPLYING THE SIZING METHODS

    D.O

    THE DESIG

    ~~_.IGNMENT

    The managE

    ~r

    of a Daytona Beach oceanfront motel plans to install a

    solar pool heatE

    r with

    a full-load capability, LPG-fired, backup heater

    The motel is oW]

    ed by a major chain which owns another motel in Ormond

    Beach -- six mi

    les north of the Daytona Beach site.

    The buildings, site

    layou t , pool size

    and relative pool location and climate are almost identical

    for the two

    motels. Monthly LPG consumption figures for pool heating at

    the Ormond Bea

    That pool

    h motel are available for the past six years.

    does not have

    Both ~1s are to be

    kept

    at a minimum

    olar heater.

    water temperature of 80F

    The manage

    ~r of the Daytona Beach motel has two estimates from solar

    contractors for

    installed solar pool heaters. One contractor proposes to

    use 2500 ft2 of

    unglazed, flexible-mat collectors laid flat against the insu-

    lated roof deck.

    His bid for the installed system is $20 t 000.

    The other

    contractor plans

    to use forty 4' x 10' flat black, insulated solar collectors

    with

    and

    single-glass cover plates.

    They

    be

    re to

    opper passages

    mounted facing

    south at a 40 slope.

    His bid is $25,600.

    Neither contract

    includes the LP(

    It will be installed by the swimming pool

    ; backup heater

    Bot}:

    good reputations

    ontracto~

    contractors have

    Both systems use

    s;m;l;~r flow con

    trol strategy (differentially controlled l~-hp booster pumps

    and automatic valving)

    Freeze protection is adequately provided in both

    The chemical balance of the pool is carefully

    the

    ases

    controlled so

    contact of pool

    water with the copper passages in the glazed collectors is

    not seen as a problem

    D-l

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    Both contractors contend that their system represents the best return

    on the initial in

    vestment and the manager has asked you to help him decide

    He has requested an estimate of monthly and

    ontract to accept.

    annual savings

    based on average weather conditions and the history of

    ed tor pool heating at the Ormond Beach motel Finally he

    nergy consum~

    has requested

    that you advise his

    construction foreman so that he can

    effectively supe

    rvise the installation

    THE CALCULATIONS REQUIRED

    D.l..1

    STEP

    Analyze the annual energy consumption of the Ormond

    Beach pool

    The average monthly energy consumption for pool heating at

    the Ormond Bea

    ,ch motel is reported in Table D. 1

    TABLE D.l

    :)rmond Beach Motel Pool Energy Consumption

    Month

    Gal LPG

    $/Mo

    Energy Consupmtion

    ($l.20/gal)

    B tu/Mo B u/Day

    1,288,000

    00

    $ 720

    38,640,000

    $1620

    350

    86,940,000

    2,804,516

    1500

    $1800

    96,600,000 3,116,129

    1455

    $1746

    93,702,000 3,346,500

    450

    $540

    28,980,000 934,839

    ~

    D.l.2

    STEP 2:

    Tabulate the Required Weather Data

    $:r_EJ>~

    Tabulate wind conditions using Table D. 2

    D-2

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    TABLE D.2

    Site-specific Wind Conditions

    Direction Site Wind Speed (in MPH) Rooftop Sp~ed (in l\'IPH)onth

    51

    from Table C .4, page C-13)

    (site speed x [. 33 to

    NW

    4.4 - 6.65

    3.3

    NW

    13.3

    4.4 -

    6.65

    Jan

    NE

    4.5 - 6.9

    3.'7

    NNE

    4.9 - 7.5

    4.9

    ssw

    15.2

    5.0 - 7.6

    Because 160

    0 ft2 to 2500 ft2 of collectors will be installed on the 5200

    ft2 roof, which

    is wind mapped in Figure C. 9 , some of the collectors will

    as much as .5 times the

    unobstructed wind speed.

    Others

    e subjected to

    receive the

    full protection afforded by the building and its parapet

    )f roof top wind speeds is tabulated in Table D. 2

    Their

    hus, a range c

    arithmetic averag;e will be used in subsequent calculations.

    Tabulate daytime temperatures using information from the

    TEP 2b

    table on page E.10.

    Table D.3

    Daytime Temperature Data

    Month

    Tar

    ( 2"'4fij

    npa Day time Mean

    r Average mean + 5OF)

    Daytona 24hr Average

    Max Mean

    Nov

    Dec

    Jan

    Feb

    Mar

    71.2

    65.8

    65.8

    65.8

    71.2

    74.8

    69.8

    68.8

    69.3

    14.6

    68.2

    59.5

    57.9

    58.8

    64.6

    D-3

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    'eather data does not appear in Appendix E

    Thus, data

    aytona w

    Jacksonville

    h the most similiar weather should be chosen

    or the city wi

    mri is too hot. Gainesville is mlaDd and north of Daytona so

    s too cold., Mt

    Tampa appears to be a good choice.

    TemperatuJ

    :'e data for Daytona Beach is available from NOAA (see page

    idress) and is tabluated in the right hand two columns of

    -7 for the ac

    Table D.3 Th1

    correlation between the calculated daytime average temper-

    ature for Tamp.

    a and the average of measured mean and high temperat~res

    tor Daytona Be~ch is good.

    Tabulate monthly available insolation data using the table

    TEP 2c

    on page E-10

    TABLE D.4

    Insolation Data (tor Tampa)

    Average B ultt2 .

    ay

    (Horizontal)

    Average B tu/ft2 . day

    South facing-, 400 slope

    Month

    1913

    1722

    1799

    1870

    1939

    Nov

    Dec

    Jan

    Feb

    Mar

    1314

    1112

    1204

    1439

    1756

    In this case. too. we will select Tampa weather data because it is the

    city with availa

    Lble insolation data listed in Appenidx E whose climate most

    found in Daytona Beach..

    esembles that

    We now have tabulated the weather data that we will use to calculate

    the two solar pool heating systems which require evaluation

    he output of

    performance

    of

    the

    competing

    .l..3

    STEP 3

    the

    thermal

    stimate

    solar systems

    D-4

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    STEP 3a

    collector performance

    data for

    the

    collectors

    ssemble

    under consideration

    Performance

    data for both the glazed and unglazed collectors under

    evaluation have

    been made available by the two competing solar contractors

    ~d in Figure D.l

    nd are presentE

    1.00

    .80

    .80

    .70'

    .80

    .50

    .40

    .30

    .20

    .10

    Unglazed Perf

    " 8 .808 3.60

    ,-Low temperatl

    ormance Equation:

    : .

    < 3 MPH

    I

    '

    ure rating: aeo BTU/Ft2.0ay

    Glazed Performance Equation:

    .,. .72 -1.003 : .

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    TABLE D.S

    Unglazed Collector Output

    (Btu/tt2.day)

    Corrected Collector Output

    Wind

    Speed

    Temp/lnsol from Wind Speed

    Correction Table Correction

    from Fig. D.2 from

    (A.S) (A.6)

    ~~

    Fig.(5.3)

    80-71 = 9

    80-66 = 14

    80-66 = 14

    80-66 = 14

    80-71 = 9

    1314

    1112

    1204

    1439

    1756

    5.5

    5.5

    5.7

    6.2

    6.3

    700

    380

    450

    630

    1080

    Nov

    Dec

    Jan

    Feb

    Mar

    785*

    500(A.5)

    580(A.5)

    750(A.5)

    1110*

    lues from Figure A.5 (AT = 14) and Figure A.6 (AT = 5) is used

    a AT of goF.

    *Average of va

    to approxmate

    The dotted lines on Figures A. 5 and A. 6 trace the rerating path for

    a 860 B u/ft2 .

    standard-Florida-day unglazed collector through the nomo-

    graphs for No~

    The same proce-

    ember temperature/insolation conditions.

    .propriate nomographs is used for .each month during which

    ure, using aJ:

    pool heating is

    expected to be required.

    The dotted lines on Figure 5. 3 indicate the path through the

    785 B u/ft2 . ay rating (the modified

    speed

    correctic

    .n nomograph tor a

    ctor rating, obtained by averaging values from AT = 14 and

    November colle-

    Table D. 6 lists the monthly output. of

    T = 5 temp/iI

    lsolation nomographs)

    the 2500 ft2

    I1nglazed-mat-type system which has been proposed

    collector output has been multiplied by the nwnber of days

    redicted daily

    and by the appropriate system correction factor, .95 (from

    n each month

    Table 5.4), wh:

    ich corresponds to 0 slope and no heat exchanger

    D-6

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    Therma

    . Table D.6

    1 Output of Unglazed Solar Pool Heating System

    System Correction

    Factor

    Collelation rate = 1600 Btu/ft2 -day -- the predicted perform-

    t of 14, inS(

    rhe same situation holds for all the pool heating months in

    nce improves

    this sample problem but certainly not for all months, locations and winter

    weather condition:

    in Florida.

    ou~ut

    of glazed collectors does not require correction for wind

    speeds

    likely

    to be encountered during periods of operation in Florida

    Table D.9 lists

    the predicted monthly output of the 1600 ft2 glazed

    collector system ~

    Ihich has been proposed

    D~8

    1913

    1722

    1799

    1870

    1939

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    Table D.9

    Thenr tal Output of Glazed Solar Pool Heating System

    (Btu x lO6/month)

    System

    Output

    Nov

    Dec

    Jan

    Feb

    Mar

    61.9

    55.1

    57.5

    54.2

    65.5

    .95

    .95

    .95

    .95

    .95

    58.8

    52.4

    54.6

    51.5

    62.2

    In this

    the appropriate system correction factor is .95 (from

    ase

    Table 5.~).

    This is a more favorable system factor than that assigned to

    a horizontal surf

    'ace

    because the collector slope (30) improves the collec-

    The incident angle of the incoming radiation is near 300

    ion geometry.

    (o : l~s) during

    winter collection hours The incident angle on a horizon-

    tal surface durin:

    g win ter collection hours is 30 (or more)

    Table D .10 tabulates the monthly energy requirements of the pool and

    the energy predi

    lcted to be available from the glazed pool heating system.

    Poo]

    Table D .10

    Energy Requirements/Glazed System Output

    (Btu x 106/month)

    Pool

    Requirt

    (Table

    Savings

    ($)

    ~ment

    ~

    Cost

    ~

    onth

    Available

    from

    Solar System

    Nov

    Dec

    Jan

    Feb

    Mar

    38.6

    86.9

    96.6

    93.7

    29.0

    58.

    52.

    54.

    51.

    62.

    720

    975

    1016

    958

    540

    4209

    720

    1620

    1800

    1746

    540

    6426

    *Cannot aU be used

    D-9

    (30)

    (31)

    (31)

    {28)

    (31)

    8*

    4

    6

    5

    2*

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    D.2 STEP 4

    C_9_r1~~~EHE ECONOMICS OF BOTH PROPOSED SYSTEMS

    Under

    the

    assumed

    weather conditions,

    characteristics and

    ystem

    both

    systen1S offer an equally good return on initial investment

    about

    15%.

    The

    actual

    figures are:

    3178/20000

    = 15.9% for the unglazed

    system and 4209/

    The portion of the

    26500 = 15.9% for the glazed system.

    annual pool heati

    ng load is: 3162/ 6426 = 49% in the case of the unglazed

    collectors and 42

    09/6426 = 65% in the case of the more expensive array of

    FSEC suggests a solar fraction range of roughly. 5 - .8

    lazed collectors

    (50%-80%) as heir

    kg cost effective for solar' service or domestic water heat-

    It fairly may

    be argued that pool heating should not be

    ystems

    limited to the smme range of solar fractions.

    ~ether such ar~ents are

    valid or invalid, both systems are reasonably close to the suggested range.

    STEP 5 COMPARE CALCULATOR (APPENDIX F) WITH NOMOGRAPH

    (APPENDIX A) RESULTS

    Table D-ll

    gives monthly inputs and outputs for the unglazed collec-

    ideration as calculated using Program

    "A" for a HP 15C

    ors under cons:

    calculator

    INSOLATION WIND

    ~Btu/ft2day) ~)

    ONTH TO of t.

    1

    71 80

    66 80

    66 80

    66 80

    71 80

    Nov.

    Dec.

    Jan.

    Feb.

    Mar.

    1314

    1112

    1204

    1439

    1756

    5.5

    5.5

    5.7

    6.2

    6.3

    3.6 x 1.2*

    = 4.32

    3.6 x 1.2 = 4.32

    3.6 x 1.22 = 4.40

    3.6 x 1.28 = 4.60

    3.6 x 1.29 = 4.65

    .808

    .808

    .808

    .808

    .808

    737

    444

    506

    653

    1055

    *Wind speed modifiers

    ed annual solar savings using the calculator program equalhe predict

    $3178

    LlSing the nomographs--very close agreement

    s

    D-1O

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    A similar

    malysis

    for the glazed collector array under consideration

    shows

    a differen

    ce of less than 1%

    It should

    be noted that the comparisons are for collectors with first

    order

    thermal performance equations, either exactly like (unglazed) or

    very close to (2

    ~lazed) those for which the nomographs were derived

    The

    agreement will n.01 be this close if the thermal performance equations vary

    substantially from

    808 - 3.60 (t. - t ) (unglazed)

    1 a

    r

    1}

    s

    67 - 1.03 (ti -.ta) (glazed)

    I

    tt

    =

    D.4

    UNCERTA J

    ~rI~S ASSOCIATED WITH USING "AVERAGE" VALUES

    If January

    consisted of 31

    equally

    days with 66F average

    unny

    ture, actual solar heater performance would closely follOW

    aytime tempera

    the calculated p

    ,erfonnance. Its more likely however,

    that some January

    days will be clo

    ,udy, some clear, some unseasonably warm and some cold.

    the perfonnance of both solar system and may cause major

    his will aft ect

    differences

    If half of

    the month has 55F average daytime temperatures and half

    the month

    has

    75F

    temperatures the monthly

    verage daytime

    daytime

    average will reI

    nain at about 66F

    It may

    be interesting to calculate

    changes in the

    January

    contribution of the two solar systems when ad-

    justed on the b asis of half a month of each of the new temperature pro-

    files

    D..,U

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    75 F

    (AT:5)

    55 F

    (6.T = 25)

    unglazed output

    820 Btu/ft2 -day

    200 Btu/ft2.day

    ating modified

    (from Figure

    [or temp/ingot

    ~.6 or A.4)

    90 Btu/ft2.day

    ating modified f

    (from Figure 5

    ~or wind speed

    .3)

    725 B u/ft2 . day

    85 = 3.0

    5 = 23.9

    31 x 90 x 2500 x

    2

    31 x 725 x 2500 x

    -2

    half month outpu

    (Btu x 106)

    t

    Total = 26.0

    So the out]

    put of the unglazed system drops 21% and becomes very

    unbalanced with

    respect to time of mon h

    55 F

    5 F

    lazed output

    1065

    ating modified

    (from Figure

    ror temp/insol

    ~.13 or A.1 .)

    1260

    95 = 29.7

    31 x

    1065

    x

    1600 x

    95

    = 2

    31 x 1260 x 1600 x

    2

    half month outpu

    (Btu x 106)

    .t.:

    ""2

    Total = 54.8

    ;>ut of the system remains about the same and is reasonably

    o the out]

    well balanced wi1

    h respect to time of month

    rIONSHIP BETWEEN SYSTEM SIZE AND ENERGY AND

    .S THERELA1

    DOLLAR SAVINGS

    orthy that in November and March both proposed solar pool

    t is notew

    produce more energy than the Ormond Beach pool used

    heating systems

    Yet during December, January and February both

    uring those months

    The selection of an economically op timized

    n is required.

    roduce less tho

    system must takl

    e the following factors into account

    er square fo?t of solar heating systems tends to rise as the

    he cost p

    This is because certain costs -- engineering and

    system size is reduced.

    D-12

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    ove~head, controllers,esign, company

    valves and supply lines -- do not

    decrease linearly

    with a reduction in system size

    Additionally

    the fraction of

    the thermal load carried by the solar

    (solar

    does

    increase linearly with

    ystem

    fraction) collector

    ot area

    Witness Novembe

    and March when a system twice as large as those pro-

    posed

    would

    For these and otherontribute no extra

    usable energy

    reasons, a syste:

    m that meets about 50% - 80% of the annual thermal load is

    in a size and co;

    st range that maximizes return on the buyer's investment

    Another imJ:

    ortant fact is apparent from a close examination of tables

    D.7 and D.I0 The maximum ~ at which either solar system can con-

    tribute energy d

    luring the period when it is needed is about 2 million Btu

    on a clear,

    seasonally

    temperate day.

    During and immediately after a

    during which the motel-sized pool may lose 5-6 million

    evere cold snal=

    Btu/day, the LPG-fired heater will have be used to maintain a comfortable

    pool temperature

    Such heaters are able to supply the pool with heat at

    the rate

    of 200,0

    100 o 600,000 B tu per hour (depending on their size) on a

    If an unseasonable cold snap occurs in November or

    4-hour-a-day basis.

    March,

    some LPG utilization

    be

    during those

    osts may incurred even

    months which on

    a 3D-day basis have excess solar heating capacity avail~

    able

    Thus,

    caution must be exercised in predicting the dollar savings

    that will result f]

    Those savings are effectedom solar pool heating system.

    ~rns

    as well as by

    monthly

    average conditions

    y weathe~ patte

    Fortuna tely swimming pools have high thermal storage capacity and

    may be heated to 50

    -

    7F over the minimum acceptable temperature with-

    out causing use A 50,000 discomfort.

    gal pool has a thermal storage

    capacity of 432,

    )00 Btu per of and thus can maintain a minimum tempera-

    ture

    of 80F (ai

    .ded by normal daily solar system input) through several

    days of

    cold weather

    in November or March if preheated to say 87F

    D-13