MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS...

29
7.5 T/D NYLON EXPANSION PROJECT AID Loan No. 489-H-036 MONTHLY PROGRESS REPORT Number (6) For December 1 9 6 7 PREPARED BY KOREA NYLON COMPANY FOR KOREAN GOVERNMENT A N D . ... Reference Center. UNITED STATES Room 1656 NIS DEPARTMENT OF STATE AGENCY FOR INTERNATIONAL DEVELOPMENT

Transcript of MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS...

Page 1: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

75 TD NYLON EXPANSION PROJECT

AID Loan No 489-H-036

MONTHLY PROGRESS REPORT

Number (6)

For

December 1 9 6 7

PREPARED BY

KOREA NYLON COMPANY

FOR

KOREAN GOVERNMENT

A N D

Reference CenterUNITED STATES Room 1656 NIS

DEPARTMENT OF STATE

AGENCY FOR INTERNATIONAL DEVELOPMENT

Summary

CHAPTER

I Engineering Activities

Page

I

2

CHAPTER

CHAPTER

II

III

Construction Activities

Financial Data

12

17

CHAPTER

CHAPTER

IV

V

Personnel

Procurement

Activities

21

22

ATTACHMENT Photographs

75 MT main plant building is nearing completion and

available for plant operation Other auxIliary building

construction works have been well progressed during the reportshy

ing period and two subsidiary buildings were completed during

the same period

Local fabrication and installation works have been sped up

smoothly and scheduled test-run is expected in the middle of

February 1968

Loan equipment and materials delivered to the job site

amount to US$3803853l as of the end of December 1967

Loan drawing status as of the end of 1967 is US$50164 4 832

Mr Milera an utility engineer came to Kolon in order to

render field engineering services in accordance with the field

engineering schedule

- -

CHAPTER i ENGINEERING ACTIVITIES

Under the energetic engineering guidance of Chemtex personnel and xcellent Kolon engineers installation and

fabrication works of plant facilities have been wel proshy

gressed during the reporting period

Mr Milera an utility engineer of Chemtex came to

the job site on 28th of trecember Drawings and designs pershy

taining to 75 MT plant construction which Chemtex has furshy

nished to Kolon during the reporting period are as followss

DRAWING LI ST

ARRANGEMENT amp LAYOUT

rATE 7WG NO DESCRIPTION

12567 52957-o Extruders Mezzanine - Arrangement of

Equipment

52961-b Power house Plan - Ground Floor

52954-b Polymer Prep Ground Floor Arrangement

of Equipment

52955-b 2nd Floor Arrangament of Equipment

52956-b Polymer Prep 3rd amp 4th Floors Arranshy

gement of Equipment

121867 529 51-a Ground Floor Plan amp Sections

-2shy

ATE G NO

121867 2952-a

122167 12955-c

123067 i2062-o

i 52955-d

i 52954-c

52954-d

FOUNDATION

DAT_ DWG NO

12567 52967-d

12567 42052-c

42069-o

i52967-c

52968-e

52972-d

DESCRIPTION

Upper Floor Plans amp Sections

2nd Floor Arrangement of Equipment

Arrangement of Equipment Plan

View 1st Floor

2nd Floor Arrangement of Equipment

Polymer Prep Ground Floor Arrangeshy

ment of Equipment

of it

DESCRIPTION

Polymer Prep - Ground Floor Foundashy

tions

tChip Drying amp ash - 4th Floor

Foundations

Partial Plan shy 2nd amp 3rd Floors

Foundation

Polymer Prep - Ground Floor Foundashy

tions

Polymer prep Air Quench 2nd Floor

Foundation

Chip Feed Area 3rd Floor Foundation

- 3 shy

ATE rWG NO

121867 3198-a

121967 t2968-g

DUCT

rATE NG NO

12567 4Z219-o

42075-o

121367 53126-a

53127-a

53131-a

5313a-a

33133-a

122167 207 8 -o

42183-a

42193-a

DESCRIPTION

Roof- Ele 20-0 53-01 72-0

Polymer Prep - Air Quench 2nd Floor

Foundation

DESCRIPTION

Ventilation - Burn Out Room Burn out

Furnace Exhaust

Monomer Charge hopper vhaust System

Textile Area Air Condition Supply

ructs

Textile Area - Return Air Ducts to

Unit No 1

Textile Area - Dehumidifier Unit No 1

it Unit No 2

Wind-up Area - Air Condition Supply amp

Return Ducts amp Quench Air Supply ucts

Ventilation - Chip Drying Area Chip

Transfer Air Filter Unit

Textile Area - Fresh Air Inlet to

Dehumidfier

Textile Area - Fan amp Discharge Arrangeshy

ments

-4shy

rATE lAi NO

122167 3128-a

53129-a

53134-a

53135-a

531 69-o

53-34-b

PIPINGS

rATE DIG NO

12567 53151-o

53153-o

53154-0

42092-o

52993-a

121367 52994-a

53144-b

53148-b

DESCRIPTION

Textile Area - Return Air Plenum

Unit No 1

Textile Area - Return Air Plenum

Unit No 2

Quench Area - Return Air Unit A

Quench Area - Return Air Unit B

Monomer Exhaust System

Quench Area - Return Air Unit A

DESCRIPTION

Piping Arrangement - Spinning Section

- 2nd Floor -

Spinning

- Mezzanine -

Spinning

Monomer Extraction - Level Pipe

Piping 2nd Floor - Plan amp Sections

Polymerization Piping - 3rd Fllor

Plan amp Section

Power House Piping Arrangement Plan

Ele 0-O

Power House Piping Arrangement Section

- 5 shy

S

121367 53155-0

121867 52989-0

if 53144-c

53145-a

53 148 -c

53149-b

121967 5 3 150-a

52981-b

52983-b

5 2 98 6-c

52 98 7-c

123067 52 981-c

5 2 98 2-a

DESCRIPTION

Poping Arrangement - Finished Product

Storage Fire Protection System Piping Arrangement Misc AC Units

Plans amp Sections

Power House Piping Arrangement Plan

Ele 0-011

Power House Piping Arrangement Plan

Ele 0-o

Power House Piping Arrangement Sections

Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans

amp Sections

Textile Area - Air Condition Plans amp

Sections

Piping Plan - Monomer Extraction

rIain Distribution Headers Piping

Arrangement - Ground Floor

it if

Piping Arrangement - Textile Area Air

Condition Plan amp Sections

Piping Arrangement - Textile Area

Air Condition Plans 2nd Floor Sections

- 6 shy

JATE Qk NO 123067 52985-b

53153-a

52995-a

52992-b

52993-b

52994-b

TANK

tATE DampLNO

12567 420 89-a

31130-a

121867 31130-b

42079-a

122167 29137-o

104 01-0

123067 42098-b

DERIETION

Piping Sections - Details - Monomer

Extract ion

Piping Arrangement 2nd Floor - Spinning

Piping - Polymerization 4th Floor Plan

amp Sections

Piping - Polymerization Ist Floor Plan

amp Sections

Piping - Polymerization 2nd Floor Plan

amp Sections

Piping - Polymerization 3rd Floor Plan

amp Sections

DMSCRIPTION

Monomer Charge Hopper

Chip Transfer Bin to Extruder Feed

HQnper 4 Flexible Conn

of it it

Wet Chip Transfer Extraction Tank

rischarge Assy

Sight Glass Assy

Sight Glass

1300 Gal Monomer Storage Tank

- 7 shy

E WNO

12567 22334

60122-a

52996-a

52 997-a

53 0 00-o

53 0 0 1-o

53 0 0 2-o

53 0 03-o

53004-0

53007-o

53 008 -o

53009-o

53010-o

53011-o

53012-o

ESCRIPTION

Electrical Installation Instructions

Elementary riagram - MonomerExtracshy

tion Control Panel

Flow Sheet - Flectrical Reference

Terminal Strips Arrangement for Monoshy

mer Extraction Control Panel

One Line Diagram - Substation No 1

One Line Diagram - Substation No 2

One Line Diagram - Substation Nos

amp 6

One Line Diagram - Substation No 5

One Line Diagram - Substation ND 7

Power House Underground Cable Vault if to it

Power House Underground Conduits Layout

COLs 1-3 amp J-E Power House Underground Conduits Layout

COLs 3-5 amp J-E

Power House -Power Lyaout COLs A-J

amp 1-3

Power House -Power Layout COLs A-J

amp 3-5

- 8 shy

3

rATE DWG NO

12567 53013-o

it 53014-o

53 0 17-o

53018 -o

53020-o

53021-o

53021-o

53023-o

53025-a

53026-a

53027-a

53028-a

121967 223 0 8 -o

ESCRIPTION

Underground Conduits amp Ducts Schedule

Sheet No l

Underground Conduits amp Ducts Schedule

Sheet No 2

Power Layout 1st Floor COLs 1-8 amp

Q-E

Power layout Polymerization Ground

Floor

Power Layout 2nd Floor El 20-0

Power Layout Mezzanine El 29-0

Power Layout 3rd amp 4th Floors

Electrical - Spinning Machine Sections

Details amp Elementary Diagrams

Elementary amp Panel Flow Diagram Transshy

fer System - Mom Extra to Predryers

Elementary amp Panel Flow Diagram Transshy

fer System - Predryers to Dryers

Electrical References - Transfer System -

Monomer Extraction to Predryers

Electrical References - Transfer System

Predryers to rryers

Motor and Starter Schedule

- 9 shy

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

ia ia

6 II

II

w XP I-- S shy

EI

i- 0 -

S

Il0 z fIU lt -iT XP 1 S

hw w~ TrT7TT3 - k

pt 0

I K I

L CL

A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

-v

tf a

-U

5

jama

ii

-ITI

4p4

4 P

Page 2: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

Summary

CHAPTER

I Engineering Activities

Page

I

2

CHAPTER

CHAPTER

II

III

Construction Activities

Financial Data

12

17

CHAPTER

CHAPTER

IV

V

Personnel

Procurement

Activities

21

22

ATTACHMENT Photographs

75 MT main plant building is nearing completion and

available for plant operation Other auxIliary building

construction works have been well progressed during the reportshy

ing period and two subsidiary buildings were completed during

the same period

Local fabrication and installation works have been sped up

smoothly and scheduled test-run is expected in the middle of

February 1968

Loan equipment and materials delivered to the job site

amount to US$3803853l as of the end of December 1967

Loan drawing status as of the end of 1967 is US$50164 4 832

Mr Milera an utility engineer came to Kolon in order to

render field engineering services in accordance with the field

engineering schedule

- -

CHAPTER i ENGINEERING ACTIVITIES

Under the energetic engineering guidance of Chemtex personnel and xcellent Kolon engineers installation and

fabrication works of plant facilities have been wel proshy

gressed during the reporting period

Mr Milera an utility engineer of Chemtex came to

the job site on 28th of trecember Drawings and designs pershy

taining to 75 MT plant construction which Chemtex has furshy

nished to Kolon during the reporting period are as followss

DRAWING LI ST

ARRANGEMENT amp LAYOUT

rATE 7WG NO DESCRIPTION

12567 52957-o Extruders Mezzanine - Arrangement of

Equipment

52961-b Power house Plan - Ground Floor

52954-b Polymer Prep Ground Floor Arrangement

of Equipment

52955-b 2nd Floor Arrangament of Equipment

52956-b Polymer Prep 3rd amp 4th Floors Arranshy

gement of Equipment

121867 529 51-a Ground Floor Plan amp Sections

-2shy

ATE G NO

121867 2952-a

122167 12955-c

123067 i2062-o

i 52955-d

i 52954-c

52954-d

FOUNDATION

DAT_ DWG NO

12567 52967-d

12567 42052-c

42069-o

i52967-c

52968-e

52972-d

DESCRIPTION

Upper Floor Plans amp Sections

2nd Floor Arrangement of Equipment

Arrangement of Equipment Plan

View 1st Floor

2nd Floor Arrangement of Equipment

Polymer Prep Ground Floor Arrangeshy

ment of Equipment

of it

DESCRIPTION

Polymer Prep - Ground Floor Foundashy

tions

tChip Drying amp ash - 4th Floor

Foundations

Partial Plan shy 2nd amp 3rd Floors

Foundation

Polymer Prep - Ground Floor Foundashy

tions

Polymer prep Air Quench 2nd Floor

Foundation

Chip Feed Area 3rd Floor Foundation

- 3 shy

ATE rWG NO

121867 3198-a

121967 t2968-g

DUCT

rATE NG NO

12567 4Z219-o

42075-o

121367 53126-a

53127-a

53131-a

5313a-a

33133-a

122167 207 8 -o

42183-a

42193-a

DESCRIPTION

Roof- Ele 20-0 53-01 72-0

Polymer Prep - Air Quench 2nd Floor

Foundation

DESCRIPTION

Ventilation - Burn Out Room Burn out

Furnace Exhaust

Monomer Charge hopper vhaust System

Textile Area Air Condition Supply

ructs

Textile Area - Return Air Ducts to

Unit No 1

Textile Area - Dehumidifier Unit No 1

it Unit No 2

Wind-up Area - Air Condition Supply amp

Return Ducts amp Quench Air Supply ucts

Ventilation - Chip Drying Area Chip

Transfer Air Filter Unit

Textile Area - Fresh Air Inlet to

Dehumidfier

Textile Area - Fan amp Discharge Arrangeshy

ments

-4shy

rATE lAi NO

122167 3128-a

53129-a

53134-a

53135-a

531 69-o

53-34-b

PIPINGS

rATE DIG NO

12567 53151-o

53153-o

53154-0

42092-o

52993-a

121367 52994-a

53144-b

53148-b

DESCRIPTION

Textile Area - Return Air Plenum

Unit No 1

Textile Area - Return Air Plenum

Unit No 2

Quench Area - Return Air Unit A

Quench Area - Return Air Unit B

Monomer Exhaust System

Quench Area - Return Air Unit A

DESCRIPTION

Piping Arrangement - Spinning Section

- 2nd Floor -

Spinning

- Mezzanine -

Spinning

Monomer Extraction - Level Pipe

Piping 2nd Floor - Plan amp Sections

Polymerization Piping - 3rd Fllor

Plan amp Section

Power House Piping Arrangement Plan

Ele 0-O

Power House Piping Arrangement Section

- 5 shy

S

121367 53155-0

121867 52989-0

if 53144-c

53145-a

53 148 -c

53149-b

121967 5 3 150-a

52981-b

52983-b

5 2 98 6-c

52 98 7-c

123067 52 981-c

5 2 98 2-a

DESCRIPTION

Poping Arrangement - Finished Product

Storage Fire Protection System Piping Arrangement Misc AC Units

Plans amp Sections

Power House Piping Arrangement Plan

Ele 0-011

Power House Piping Arrangement Plan

Ele 0-o

Power House Piping Arrangement Sections

Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans

amp Sections

Textile Area - Air Condition Plans amp

Sections

Piping Plan - Monomer Extraction

rIain Distribution Headers Piping

Arrangement - Ground Floor

it if

Piping Arrangement - Textile Area Air

Condition Plan amp Sections

Piping Arrangement - Textile Area

Air Condition Plans 2nd Floor Sections

- 6 shy

JATE Qk NO 123067 52985-b

53153-a

52995-a

52992-b

52993-b

52994-b

TANK

tATE DampLNO

12567 420 89-a

31130-a

121867 31130-b

42079-a

122167 29137-o

104 01-0

123067 42098-b

DERIETION

Piping Sections - Details - Monomer

Extract ion

Piping Arrangement 2nd Floor - Spinning

Piping - Polymerization 4th Floor Plan

amp Sections

Piping - Polymerization Ist Floor Plan

amp Sections

Piping - Polymerization 2nd Floor Plan

amp Sections

Piping - Polymerization 3rd Floor Plan

amp Sections

DMSCRIPTION

Monomer Charge Hopper

Chip Transfer Bin to Extruder Feed

HQnper 4 Flexible Conn

of it it

Wet Chip Transfer Extraction Tank

rischarge Assy

Sight Glass Assy

Sight Glass

1300 Gal Monomer Storage Tank

- 7 shy

E WNO

12567 22334

60122-a

52996-a

52 997-a

53 0 00-o

53 0 0 1-o

53 0 0 2-o

53 0 03-o

53004-0

53007-o

53 008 -o

53009-o

53010-o

53011-o

53012-o

ESCRIPTION

Electrical Installation Instructions

Elementary riagram - MonomerExtracshy

tion Control Panel

Flow Sheet - Flectrical Reference

Terminal Strips Arrangement for Monoshy

mer Extraction Control Panel

One Line Diagram - Substation No 1

One Line Diagram - Substation No 2

One Line Diagram - Substation Nos

amp 6

One Line Diagram - Substation No 5

One Line Diagram - Substation ND 7

Power House Underground Cable Vault if to it

Power House Underground Conduits Layout

COLs 1-3 amp J-E Power House Underground Conduits Layout

COLs 3-5 amp J-E

Power House -Power Lyaout COLs A-J

amp 1-3

Power House -Power Layout COLs A-J

amp 3-5

- 8 shy

3

rATE DWG NO

12567 53013-o

it 53014-o

53 0 17-o

53018 -o

53020-o

53021-o

53021-o

53023-o

53025-a

53026-a

53027-a

53028-a

121967 223 0 8 -o

ESCRIPTION

Underground Conduits amp Ducts Schedule

Sheet No l

Underground Conduits amp Ducts Schedule

Sheet No 2

Power Layout 1st Floor COLs 1-8 amp

Q-E

Power layout Polymerization Ground

Floor

Power Layout 2nd Floor El 20-0

Power Layout Mezzanine El 29-0

Power Layout 3rd amp 4th Floors

Electrical - Spinning Machine Sections

Details amp Elementary Diagrams

Elementary amp Panel Flow Diagram Transshy

fer System - Mom Extra to Predryers

Elementary amp Panel Flow Diagram Transshy

fer System - Predryers to Dryers

Electrical References - Transfer System -

Monomer Extraction to Predryers

Electrical References - Transfer System

Predryers to rryers

Motor and Starter Schedule

- 9 shy

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

ia ia

6 II

II

w XP I-- S shy

EI

i- 0 -

S

Il0 z fIU lt -iT XP 1 S

hw w~ TrT7TT3 - k

pt 0

I K I

L CL

A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

-v

tf a

-U

5

jama

ii

-ITI

4p4

4 P

Page 3: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

75 MT main plant building is nearing completion and

available for plant operation Other auxIliary building

construction works have been well progressed during the reportshy

ing period and two subsidiary buildings were completed during

the same period

Local fabrication and installation works have been sped up

smoothly and scheduled test-run is expected in the middle of

February 1968

Loan equipment and materials delivered to the job site

amount to US$3803853l as of the end of December 1967

Loan drawing status as of the end of 1967 is US$50164 4 832

Mr Milera an utility engineer came to Kolon in order to

render field engineering services in accordance with the field

engineering schedule

- -

CHAPTER i ENGINEERING ACTIVITIES

Under the energetic engineering guidance of Chemtex personnel and xcellent Kolon engineers installation and

fabrication works of plant facilities have been wel proshy

gressed during the reporting period

Mr Milera an utility engineer of Chemtex came to

the job site on 28th of trecember Drawings and designs pershy

taining to 75 MT plant construction which Chemtex has furshy

nished to Kolon during the reporting period are as followss

DRAWING LI ST

ARRANGEMENT amp LAYOUT

rATE 7WG NO DESCRIPTION

12567 52957-o Extruders Mezzanine - Arrangement of

Equipment

52961-b Power house Plan - Ground Floor

52954-b Polymer Prep Ground Floor Arrangement

of Equipment

52955-b 2nd Floor Arrangament of Equipment

52956-b Polymer Prep 3rd amp 4th Floors Arranshy

gement of Equipment

121867 529 51-a Ground Floor Plan amp Sections

-2shy

ATE G NO

121867 2952-a

122167 12955-c

123067 i2062-o

i 52955-d

i 52954-c

52954-d

FOUNDATION

DAT_ DWG NO

12567 52967-d

12567 42052-c

42069-o

i52967-c

52968-e

52972-d

DESCRIPTION

Upper Floor Plans amp Sections

2nd Floor Arrangement of Equipment

Arrangement of Equipment Plan

View 1st Floor

2nd Floor Arrangement of Equipment

Polymer Prep Ground Floor Arrangeshy

ment of Equipment

of it

DESCRIPTION

Polymer Prep - Ground Floor Foundashy

tions

tChip Drying amp ash - 4th Floor

Foundations

Partial Plan shy 2nd amp 3rd Floors

Foundation

Polymer Prep - Ground Floor Foundashy

tions

Polymer prep Air Quench 2nd Floor

Foundation

Chip Feed Area 3rd Floor Foundation

- 3 shy

ATE rWG NO

121867 3198-a

121967 t2968-g

DUCT

rATE NG NO

12567 4Z219-o

42075-o

121367 53126-a

53127-a

53131-a

5313a-a

33133-a

122167 207 8 -o

42183-a

42193-a

DESCRIPTION

Roof- Ele 20-0 53-01 72-0

Polymer Prep - Air Quench 2nd Floor

Foundation

DESCRIPTION

Ventilation - Burn Out Room Burn out

Furnace Exhaust

Monomer Charge hopper vhaust System

Textile Area Air Condition Supply

ructs

Textile Area - Return Air Ducts to

Unit No 1

Textile Area - Dehumidifier Unit No 1

it Unit No 2

Wind-up Area - Air Condition Supply amp

Return Ducts amp Quench Air Supply ucts

Ventilation - Chip Drying Area Chip

Transfer Air Filter Unit

Textile Area - Fresh Air Inlet to

Dehumidfier

Textile Area - Fan amp Discharge Arrangeshy

ments

-4shy

rATE lAi NO

122167 3128-a

53129-a

53134-a

53135-a

531 69-o

53-34-b

PIPINGS

rATE DIG NO

12567 53151-o

53153-o

53154-0

42092-o

52993-a

121367 52994-a

53144-b

53148-b

DESCRIPTION

Textile Area - Return Air Plenum

Unit No 1

Textile Area - Return Air Plenum

Unit No 2

Quench Area - Return Air Unit A

Quench Area - Return Air Unit B

Monomer Exhaust System

Quench Area - Return Air Unit A

DESCRIPTION

Piping Arrangement - Spinning Section

- 2nd Floor -

Spinning

- Mezzanine -

Spinning

Monomer Extraction - Level Pipe

Piping 2nd Floor - Plan amp Sections

Polymerization Piping - 3rd Fllor

Plan amp Section

Power House Piping Arrangement Plan

Ele 0-O

Power House Piping Arrangement Section

- 5 shy

S

121367 53155-0

121867 52989-0

if 53144-c

53145-a

53 148 -c

53149-b

121967 5 3 150-a

52981-b

52983-b

5 2 98 6-c

52 98 7-c

123067 52 981-c

5 2 98 2-a

DESCRIPTION

Poping Arrangement - Finished Product

Storage Fire Protection System Piping Arrangement Misc AC Units

Plans amp Sections

Power House Piping Arrangement Plan

Ele 0-011

Power House Piping Arrangement Plan

Ele 0-o

Power House Piping Arrangement Sections

Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans

amp Sections

Textile Area - Air Condition Plans amp

Sections

Piping Plan - Monomer Extraction

rIain Distribution Headers Piping

Arrangement - Ground Floor

it if

Piping Arrangement - Textile Area Air

Condition Plan amp Sections

Piping Arrangement - Textile Area

Air Condition Plans 2nd Floor Sections

- 6 shy

JATE Qk NO 123067 52985-b

53153-a

52995-a

52992-b

52993-b

52994-b

TANK

tATE DampLNO

12567 420 89-a

31130-a

121867 31130-b

42079-a

122167 29137-o

104 01-0

123067 42098-b

DERIETION

Piping Sections - Details - Monomer

Extract ion

Piping Arrangement 2nd Floor - Spinning

Piping - Polymerization 4th Floor Plan

amp Sections

Piping - Polymerization Ist Floor Plan

amp Sections

Piping - Polymerization 2nd Floor Plan

amp Sections

Piping - Polymerization 3rd Floor Plan

amp Sections

DMSCRIPTION

Monomer Charge Hopper

Chip Transfer Bin to Extruder Feed

HQnper 4 Flexible Conn

of it it

Wet Chip Transfer Extraction Tank

rischarge Assy

Sight Glass Assy

Sight Glass

1300 Gal Monomer Storage Tank

- 7 shy

E WNO

12567 22334

60122-a

52996-a

52 997-a

53 0 00-o

53 0 0 1-o

53 0 0 2-o

53 0 03-o

53004-0

53007-o

53 008 -o

53009-o

53010-o

53011-o

53012-o

ESCRIPTION

Electrical Installation Instructions

Elementary riagram - MonomerExtracshy

tion Control Panel

Flow Sheet - Flectrical Reference

Terminal Strips Arrangement for Monoshy

mer Extraction Control Panel

One Line Diagram - Substation No 1

One Line Diagram - Substation No 2

One Line Diagram - Substation Nos

amp 6

One Line Diagram - Substation No 5

One Line Diagram - Substation ND 7

Power House Underground Cable Vault if to it

Power House Underground Conduits Layout

COLs 1-3 amp J-E Power House Underground Conduits Layout

COLs 3-5 amp J-E

Power House -Power Lyaout COLs A-J

amp 1-3

Power House -Power Layout COLs A-J

amp 3-5

- 8 shy

3

rATE DWG NO

12567 53013-o

it 53014-o

53 0 17-o

53018 -o

53020-o

53021-o

53021-o

53023-o

53025-a

53026-a

53027-a

53028-a

121967 223 0 8 -o

ESCRIPTION

Underground Conduits amp Ducts Schedule

Sheet No l

Underground Conduits amp Ducts Schedule

Sheet No 2

Power Layout 1st Floor COLs 1-8 amp

Q-E

Power layout Polymerization Ground

Floor

Power Layout 2nd Floor El 20-0

Power Layout Mezzanine El 29-0

Power Layout 3rd amp 4th Floors

Electrical - Spinning Machine Sections

Details amp Elementary Diagrams

Elementary amp Panel Flow Diagram Transshy

fer System - Mom Extra to Predryers

Elementary amp Panel Flow Diagram Transshy

fer System - Predryers to Dryers

Electrical References - Transfer System -

Monomer Extraction to Predryers

Electrical References - Transfer System

Predryers to rryers

Motor and Starter Schedule

- 9 shy

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

ia ia

6 II

II

w XP I-- S shy

EI

i- 0 -

S

Il0 z fIU lt -iT XP 1 S

hw w~ TrT7TT3 - k

pt 0

I K I

L CL

A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

-v

tf a

-U

5

jama

ii

-ITI

4p4

4 P

Page 4: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

CHAPTER i ENGINEERING ACTIVITIES

Under the energetic engineering guidance of Chemtex personnel and xcellent Kolon engineers installation and

fabrication works of plant facilities have been wel proshy

gressed during the reporting period

Mr Milera an utility engineer of Chemtex came to

the job site on 28th of trecember Drawings and designs pershy

taining to 75 MT plant construction which Chemtex has furshy

nished to Kolon during the reporting period are as followss

DRAWING LI ST

ARRANGEMENT amp LAYOUT

rATE 7WG NO DESCRIPTION

12567 52957-o Extruders Mezzanine - Arrangement of

Equipment

52961-b Power house Plan - Ground Floor

52954-b Polymer Prep Ground Floor Arrangement

of Equipment

52955-b 2nd Floor Arrangament of Equipment

52956-b Polymer Prep 3rd amp 4th Floors Arranshy

gement of Equipment

121867 529 51-a Ground Floor Plan amp Sections

-2shy

ATE G NO

121867 2952-a

122167 12955-c

123067 i2062-o

i 52955-d

i 52954-c

52954-d

FOUNDATION

DAT_ DWG NO

12567 52967-d

12567 42052-c

42069-o

i52967-c

52968-e

52972-d

DESCRIPTION

Upper Floor Plans amp Sections

2nd Floor Arrangement of Equipment

Arrangement of Equipment Plan

View 1st Floor

2nd Floor Arrangement of Equipment

Polymer Prep Ground Floor Arrangeshy

ment of Equipment

of it

DESCRIPTION

Polymer Prep - Ground Floor Foundashy

tions

tChip Drying amp ash - 4th Floor

Foundations

Partial Plan shy 2nd amp 3rd Floors

Foundation

Polymer Prep - Ground Floor Foundashy

tions

Polymer prep Air Quench 2nd Floor

Foundation

Chip Feed Area 3rd Floor Foundation

- 3 shy

ATE rWG NO

121867 3198-a

121967 t2968-g

DUCT

rATE NG NO

12567 4Z219-o

42075-o

121367 53126-a

53127-a

53131-a

5313a-a

33133-a

122167 207 8 -o

42183-a

42193-a

DESCRIPTION

Roof- Ele 20-0 53-01 72-0

Polymer Prep - Air Quench 2nd Floor

Foundation

DESCRIPTION

Ventilation - Burn Out Room Burn out

Furnace Exhaust

Monomer Charge hopper vhaust System

Textile Area Air Condition Supply

ructs

Textile Area - Return Air Ducts to

Unit No 1

Textile Area - Dehumidifier Unit No 1

it Unit No 2

Wind-up Area - Air Condition Supply amp

Return Ducts amp Quench Air Supply ucts

Ventilation - Chip Drying Area Chip

Transfer Air Filter Unit

Textile Area - Fresh Air Inlet to

Dehumidfier

Textile Area - Fan amp Discharge Arrangeshy

ments

-4shy

rATE lAi NO

122167 3128-a

53129-a

53134-a

53135-a

531 69-o

53-34-b

PIPINGS

rATE DIG NO

12567 53151-o

53153-o

53154-0

42092-o

52993-a

121367 52994-a

53144-b

53148-b

DESCRIPTION

Textile Area - Return Air Plenum

Unit No 1

Textile Area - Return Air Plenum

Unit No 2

Quench Area - Return Air Unit A

Quench Area - Return Air Unit B

Monomer Exhaust System

Quench Area - Return Air Unit A

DESCRIPTION

Piping Arrangement - Spinning Section

- 2nd Floor -

Spinning

- Mezzanine -

Spinning

Monomer Extraction - Level Pipe

Piping 2nd Floor - Plan amp Sections

Polymerization Piping - 3rd Fllor

Plan amp Section

Power House Piping Arrangement Plan

Ele 0-O

Power House Piping Arrangement Section

- 5 shy

S

121367 53155-0

121867 52989-0

if 53144-c

53145-a

53 148 -c

53149-b

121967 5 3 150-a

52981-b

52983-b

5 2 98 6-c

52 98 7-c

123067 52 981-c

5 2 98 2-a

DESCRIPTION

Poping Arrangement - Finished Product

Storage Fire Protection System Piping Arrangement Misc AC Units

Plans amp Sections

Power House Piping Arrangement Plan

Ele 0-011

Power House Piping Arrangement Plan

Ele 0-o

Power House Piping Arrangement Sections

Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans

amp Sections

Textile Area - Air Condition Plans amp

Sections

Piping Plan - Monomer Extraction

rIain Distribution Headers Piping

Arrangement - Ground Floor

it if

Piping Arrangement - Textile Area Air

Condition Plan amp Sections

Piping Arrangement - Textile Area

Air Condition Plans 2nd Floor Sections

- 6 shy

JATE Qk NO 123067 52985-b

53153-a

52995-a

52992-b

52993-b

52994-b

TANK

tATE DampLNO

12567 420 89-a

31130-a

121867 31130-b

42079-a

122167 29137-o

104 01-0

123067 42098-b

DERIETION

Piping Sections - Details - Monomer

Extract ion

Piping Arrangement 2nd Floor - Spinning

Piping - Polymerization 4th Floor Plan

amp Sections

Piping - Polymerization Ist Floor Plan

amp Sections

Piping - Polymerization 2nd Floor Plan

amp Sections

Piping - Polymerization 3rd Floor Plan

amp Sections

DMSCRIPTION

Monomer Charge Hopper

Chip Transfer Bin to Extruder Feed

HQnper 4 Flexible Conn

of it it

Wet Chip Transfer Extraction Tank

rischarge Assy

Sight Glass Assy

Sight Glass

1300 Gal Monomer Storage Tank

- 7 shy

E WNO

12567 22334

60122-a

52996-a

52 997-a

53 0 00-o

53 0 0 1-o

53 0 0 2-o

53 0 03-o

53004-0

53007-o

53 008 -o

53009-o

53010-o

53011-o

53012-o

ESCRIPTION

Electrical Installation Instructions

Elementary riagram - MonomerExtracshy

tion Control Panel

Flow Sheet - Flectrical Reference

Terminal Strips Arrangement for Monoshy

mer Extraction Control Panel

One Line Diagram - Substation No 1

One Line Diagram - Substation No 2

One Line Diagram - Substation Nos

amp 6

One Line Diagram - Substation No 5

One Line Diagram - Substation ND 7

Power House Underground Cable Vault if to it

Power House Underground Conduits Layout

COLs 1-3 amp J-E Power House Underground Conduits Layout

COLs 3-5 amp J-E

Power House -Power Lyaout COLs A-J

amp 1-3

Power House -Power Layout COLs A-J

amp 3-5

- 8 shy

3

rATE DWG NO

12567 53013-o

it 53014-o

53 0 17-o

53018 -o

53020-o

53021-o

53021-o

53023-o

53025-a

53026-a

53027-a

53028-a

121967 223 0 8 -o

ESCRIPTION

Underground Conduits amp Ducts Schedule

Sheet No l

Underground Conduits amp Ducts Schedule

Sheet No 2

Power Layout 1st Floor COLs 1-8 amp

Q-E

Power layout Polymerization Ground

Floor

Power Layout 2nd Floor El 20-0

Power Layout Mezzanine El 29-0

Power Layout 3rd amp 4th Floors

Electrical - Spinning Machine Sections

Details amp Elementary Diagrams

Elementary amp Panel Flow Diagram Transshy

fer System - Mom Extra to Predryers

Elementary amp Panel Flow Diagram Transshy

fer System - Predryers to Dryers

Electrical References - Transfer System -

Monomer Extraction to Predryers

Electrical References - Transfer System

Predryers to rryers

Motor and Starter Schedule

- 9 shy

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

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A~f T I I T Z 1cent ii Z -4

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A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

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Page 5: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

ATE G NO

121867 2952-a

122167 12955-c

123067 i2062-o

i 52955-d

i 52954-c

52954-d

FOUNDATION

DAT_ DWG NO

12567 52967-d

12567 42052-c

42069-o

i52967-c

52968-e

52972-d

DESCRIPTION

Upper Floor Plans amp Sections

2nd Floor Arrangement of Equipment

Arrangement of Equipment Plan

View 1st Floor

2nd Floor Arrangement of Equipment

Polymer Prep Ground Floor Arrangeshy

ment of Equipment

of it

DESCRIPTION

Polymer Prep - Ground Floor Foundashy

tions

tChip Drying amp ash - 4th Floor

Foundations

Partial Plan shy 2nd amp 3rd Floors

Foundation

Polymer Prep - Ground Floor Foundashy

tions

Polymer prep Air Quench 2nd Floor

Foundation

Chip Feed Area 3rd Floor Foundation

- 3 shy

ATE rWG NO

121867 3198-a

121967 t2968-g

DUCT

rATE NG NO

12567 4Z219-o

42075-o

121367 53126-a

53127-a

53131-a

5313a-a

33133-a

122167 207 8 -o

42183-a

42193-a

DESCRIPTION

Roof- Ele 20-0 53-01 72-0

Polymer Prep - Air Quench 2nd Floor

Foundation

DESCRIPTION

Ventilation - Burn Out Room Burn out

Furnace Exhaust

Monomer Charge hopper vhaust System

Textile Area Air Condition Supply

ructs

Textile Area - Return Air Ducts to

Unit No 1

Textile Area - Dehumidifier Unit No 1

it Unit No 2

Wind-up Area - Air Condition Supply amp

Return Ducts amp Quench Air Supply ucts

Ventilation - Chip Drying Area Chip

Transfer Air Filter Unit

Textile Area - Fresh Air Inlet to

Dehumidfier

Textile Area - Fan amp Discharge Arrangeshy

ments

-4shy

rATE lAi NO

122167 3128-a

53129-a

53134-a

53135-a

531 69-o

53-34-b

PIPINGS

rATE DIG NO

12567 53151-o

53153-o

53154-0

42092-o

52993-a

121367 52994-a

53144-b

53148-b

DESCRIPTION

Textile Area - Return Air Plenum

Unit No 1

Textile Area - Return Air Plenum

Unit No 2

Quench Area - Return Air Unit A

Quench Area - Return Air Unit B

Monomer Exhaust System

Quench Area - Return Air Unit A

DESCRIPTION

Piping Arrangement - Spinning Section

- 2nd Floor -

Spinning

- Mezzanine -

Spinning

Monomer Extraction - Level Pipe

Piping 2nd Floor - Plan amp Sections

Polymerization Piping - 3rd Fllor

Plan amp Section

Power House Piping Arrangement Plan

Ele 0-O

Power House Piping Arrangement Section

- 5 shy

S

121367 53155-0

121867 52989-0

if 53144-c

53145-a

53 148 -c

53149-b

121967 5 3 150-a

52981-b

52983-b

5 2 98 6-c

52 98 7-c

123067 52 981-c

5 2 98 2-a

DESCRIPTION

Poping Arrangement - Finished Product

Storage Fire Protection System Piping Arrangement Misc AC Units

Plans amp Sections

Power House Piping Arrangement Plan

Ele 0-011

Power House Piping Arrangement Plan

Ele 0-o

Power House Piping Arrangement Sections

Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans

amp Sections

Textile Area - Air Condition Plans amp

Sections

Piping Plan - Monomer Extraction

rIain Distribution Headers Piping

Arrangement - Ground Floor

it if

Piping Arrangement - Textile Area Air

Condition Plan amp Sections

Piping Arrangement - Textile Area

Air Condition Plans 2nd Floor Sections

- 6 shy

JATE Qk NO 123067 52985-b

53153-a

52995-a

52992-b

52993-b

52994-b

TANK

tATE DampLNO

12567 420 89-a

31130-a

121867 31130-b

42079-a

122167 29137-o

104 01-0

123067 42098-b

DERIETION

Piping Sections - Details - Monomer

Extract ion

Piping Arrangement 2nd Floor - Spinning

Piping - Polymerization 4th Floor Plan

amp Sections

Piping - Polymerization Ist Floor Plan

amp Sections

Piping - Polymerization 2nd Floor Plan

amp Sections

Piping - Polymerization 3rd Floor Plan

amp Sections

DMSCRIPTION

Monomer Charge Hopper

Chip Transfer Bin to Extruder Feed

HQnper 4 Flexible Conn

of it it

Wet Chip Transfer Extraction Tank

rischarge Assy

Sight Glass Assy

Sight Glass

1300 Gal Monomer Storage Tank

- 7 shy

E WNO

12567 22334

60122-a

52996-a

52 997-a

53 0 00-o

53 0 0 1-o

53 0 0 2-o

53 0 03-o

53004-0

53007-o

53 008 -o

53009-o

53010-o

53011-o

53012-o

ESCRIPTION

Electrical Installation Instructions

Elementary riagram - MonomerExtracshy

tion Control Panel

Flow Sheet - Flectrical Reference

Terminal Strips Arrangement for Monoshy

mer Extraction Control Panel

One Line Diagram - Substation No 1

One Line Diagram - Substation No 2

One Line Diagram - Substation Nos

amp 6

One Line Diagram - Substation No 5

One Line Diagram - Substation ND 7

Power House Underground Cable Vault if to it

Power House Underground Conduits Layout

COLs 1-3 amp J-E Power House Underground Conduits Layout

COLs 3-5 amp J-E

Power House -Power Lyaout COLs A-J

amp 1-3

Power House -Power Layout COLs A-J

amp 3-5

- 8 shy

3

rATE DWG NO

12567 53013-o

it 53014-o

53 0 17-o

53018 -o

53020-o

53021-o

53021-o

53023-o

53025-a

53026-a

53027-a

53028-a

121967 223 0 8 -o

ESCRIPTION

Underground Conduits amp Ducts Schedule

Sheet No l

Underground Conduits amp Ducts Schedule

Sheet No 2

Power Layout 1st Floor COLs 1-8 amp

Q-E

Power layout Polymerization Ground

Floor

Power Layout 2nd Floor El 20-0

Power Layout Mezzanine El 29-0

Power Layout 3rd amp 4th Floors

Electrical - Spinning Machine Sections

Details amp Elementary Diagrams

Elementary amp Panel Flow Diagram Transshy

fer System - Mom Extra to Predryers

Elementary amp Panel Flow Diagram Transshy

fer System - Predryers to Dryers

Electrical References - Transfer System -

Monomer Extraction to Predryers

Electrical References - Transfer System

Predryers to rryers

Motor and Starter Schedule

- 9 shy

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

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II

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EI

i- 0 -

S

Il0 z fIU lt -iT XP 1 S

hw w~ TrT7TT3 - k

pt 0

I K I

L CL

A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

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Page 6: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

ATE rWG NO

121867 3198-a

121967 t2968-g

DUCT

rATE NG NO

12567 4Z219-o

42075-o

121367 53126-a

53127-a

53131-a

5313a-a

33133-a

122167 207 8 -o

42183-a

42193-a

DESCRIPTION

Roof- Ele 20-0 53-01 72-0

Polymer Prep - Air Quench 2nd Floor

Foundation

DESCRIPTION

Ventilation - Burn Out Room Burn out

Furnace Exhaust

Monomer Charge hopper vhaust System

Textile Area Air Condition Supply

ructs

Textile Area - Return Air Ducts to

Unit No 1

Textile Area - Dehumidifier Unit No 1

it Unit No 2

Wind-up Area - Air Condition Supply amp

Return Ducts amp Quench Air Supply ucts

Ventilation - Chip Drying Area Chip

Transfer Air Filter Unit

Textile Area - Fresh Air Inlet to

Dehumidfier

Textile Area - Fan amp Discharge Arrangeshy

ments

-4shy

rATE lAi NO

122167 3128-a

53129-a

53134-a

53135-a

531 69-o

53-34-b

PIPINGS

rATE DIG NO

12567 53151-o

53153-o

53154-0

42092-o

52993-a

121367 52994-a

53144-b

53148-b

DESCRIPTION

Textile Area - Return Air Plenum

Unit No 1

Textile Area - Return Air Plenum

Unit No 2

Quench Area - Return Air Unit A

Quench Area - Return Air Unit B

Monomer Exhaust System

Quench Area - Return Air Unit A

DESCRIPTION

Piping Arrangement - Spinning Section

- 2nd Floor -

Spinning

- Mezzanine -

Spinning

Monomer Extraction - Level Pipe

Piping 2nd Floor - Plan amp Sections

Polymerization Piping - 3rd Fllor

Plan amp Section

Power House Piping Arrangement Plan

Ele 0-O

Power House Piping Arrangement Section

- 5 shy

S

121367 53155-0

121867 52989-0

if 53144-c

53145-a

53 148 -c

53149-b

121967 5 3 150-a

52981-b

52983-b

5 2 98 6-c

52 98 7-c

123067 52 981-c

5 2 98 2-a

DESCRIPTION

Poping Arrangement - Finished Product

Storage Fire Protection System Piping Arrangement Misc AC Units

Plans amp Sections

Power House Piping Arrangement Plan

Ele 0-011

Power House Piping Arrangement Plan

Ele 0-o

Power House Piping Arrangement Sections

Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans

amp Sections

Textile Area - Air Condition Plans amp

Sections

Piping Plan - Monomer Extraction

rIain Distribution Headers Piping

Arrangement - Ground Floor

it if

Piping Arrangement - Textile Area Air

Condition Plan amp Sections

Piping Arrangement - Textile Area

Air Condition Plans 2nd Floor Sections

- 6 shy

JATE Qk NO 123067 52985-b

53153-a

52995-a

52992-b

52993-b

52994-b

TANK

tATE DampLNO

12567 420 89-a

31130-a

121867 31130-b

42079-a

122167 29137-o

104 01-0

123067 42098-b

DERIETION

Piping Sections - Details - Monomer

Extract ion

Piping Arrangement 2nd Floor - Spinning

Piping - Polymerization 4th Floor Plan

amp Sections

Piping - Polymerization Ist Floor Plan

amp Sections

Piping - Polymerization 2nd Floor Plan

amp Sections

Piping - Polymerization 3rd Floor Plan

amp Sections

DMSCRIPTION

Monomer Charge Hopper

Chip Transfer Bin to Extruder Feed

HQnper 4 Flexible Conn

of it it

Wet Chip Transfer Extraction Tank

rischarge Assy

Sight Glass Assy

Sight Glass

1300 Gal Monomer Storage Tank

- 7 shy

E WNO

12567 22334

60122-a

52996-a

52 997-a

53 0 00-o

53 0 0 1-o

53 0 0 2-o

53 0 03-o

53004-0

53007-o

53 008 -o

53009-o

53010-o

53011-o

53012-o

ESCRIPTION

Electrical Installation Instructions

Elementary riagram - MonomerExtracshy

tion Control Panel

Flow Sheet - Flectrical Reference

Terminal Strips Arrangement for Monoshy

mer Extraction Control Panel

One Line Diagram - Substation No 1

One Line Diagram - Substation No 2

One Line Diagram - Substation Nos

amp 6

One Line Diagram - Substation No 5

One Line Diagram - Substation ND 7

Power House Underground Cable Vault if to it

Power House Underground Conduits Layout

COLs 1-3 amp J-E Power House Underground Conduits Layout

COLs 3-5 amp J-E

Power House -Power Lyaout COLs A-J

amp 1-3

Power House -Power Layout COLs A-J

amp 3-5

- 8 shy

3

rATE DWG NO

12567 53013-o

it 53014-o

53 0 17-o

53018 -o

53020-o

53021-o

53021-o

53023-o

53025-a

53026-a

53027-a

53028-a

121967 223 0 8 -o

ESCRIPTION

Underground Conduits amp Ducts Schedule

Sheet No l

Underground Conduits amp Ducts Schedule

Sheet No 2

Power Layout 1st Floor COLs 1-8 amp

Q-E

Power layout Polymerization Ground

Floor

Power Layout 2nd Floor El 20-0

Power Layout Mezzanine El 29-0

Power Layout 3rd amp 4th Floors

Electrical - Spinning Machine Sections

Details amp Elementary Diagrams

Elementary amp Panel Flow Diagram Transshy

fer System - Mom Extra to Predryers

Elementary amp Panel Flow Diagram Transshy

fer System - Predryers to Dryers

Electrical References - Transfer System -

Monomer Extraction to Predryers

Electrical References - Transfer System

Predryers to rryers

Motor and Starter Schedule

- 9 shy

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

ia ia

6 II

II

w XP I-- S shy

EI

i- 0 -

S

Il0 z fIU lt -iT XP 1 S

hw w~ TrT7TT3 - k

pt 0

I K I

L CL

A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

-v

tf a

-U

5

jama

ii

-ITI

4p4

4 P

Page 7: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

rATE lAi NO

122167 3128-a

53129-a

53134-a

53135-a

531 69-o

53-34-b

PIPINGS

rATE DIG NO

12567 53151-o

53153-o

53154-0

42092-o

52993-a

121367 52994-a

53144-b

53148-b

DESCRIPTION

Textile Area - Return Air Plenum

Unit No 1

Textile Area - Return Air Plenum

Unit No 2

Quench Area - Return Air Unit A

Quench Area - Return Air Unit B

Monomer Exhaust System

Quench Area - Return Air Unit A

DESCRIPTION

Piping Arrangement - Spinning Section

- 2nd Floor -

Spinning

- Mezzanine -

Spinning

Monomer Extraction - Level Pipe

Piping 2nd Floor - Plan amp Sections

Polymerization Piping - 3rd Fllor

Plan amp Section

Power House Piping Arrangement Plan

Ele 0-O

Power House Piping Arrangement Section

- 5 shy

S

121367 53155-0

121867 52989-0

if 53144-c

53145-a

53 148 -c

53149-b

121967 5 3 150-a

52981-b

52983-b

5 2 98 6-c

52 98 7-c

123067 52 981-c

5 2 98 2-a

DESCRIPTION

Poping Arrangement - Finished Product

Storage Fire Protection System Piping Arrangement Misc AC Units

Plans amp Sections

Power House Piping Arrangement Plan

Ele 0-011

Power House Piping Arrangement Plan

Ele 0-o

Power House Piping Arrangement Sections

Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans

amp Sections

Textile Area - Air Condition Plans amp

Sections

Piping Plan - Monomer Extraction

rIain Distribution Headers Piping

Arrangement - Ground Floor

it if

Piping Arrangement - Textile Area Air

Condition Plan amp Sections

Piping Arrangement - Textile Area

Air Condition Plans 2nd Floor Sections

- 6 shy

JATE Qk NO 123067 52985-b

53153-a

52995-a

52992-b

52993-b

52994-b

TANK

tATE DampLNO

12567 420 89-a

31130-a

121867 31130-b

42079-a

122167 29137-o

104 01-0

123067 42098-b

DERIETION

Piping Sections - Details - Monomer

Extract ion

Piping Arrangement 2nd Floor - Spinning

Piping - Polymerization 4th Floor Plan

amp Sections

Piping - Polymerization Ist Floor Plan

amp Sections

Piping - Polymerization 2nd Floor Plan

amp Sections

Piping - Polymerization 3rd Floor Plan

amp Sections

DMSCRIPTION

Monomer Charge Hopper

Chip Transfer Bin to Extruder Feed

HQnper 4 Flexible Conn

of it it

Wet Chip Transfer Extraction Tank

rischarge Assy

Sight Glass Assy

Sight Glass

1300 Gal Monomer Storage Tank

- 7 shy

E WNO

12567 22334

60122-a

52996-a

52 997-a

53 0 00-o

53 0 0 1-o

53 0 0 2-o

53 0 03-o

53004-0

53007-o

53 008 -o

53009-o

53010-o

53011-o

53012-o

ESCRIPTION

Electrical Installation Instructions

Elementary riagram - MonomerExtracshy

tion Control Panel

Flow Sheet - Flectrical Reference

Terminal Strips Arrangement for Monoshy

mer Extraction Control Panel

One Line Diagram - Substation No 1

One Line Diagram - Substation No 2

One Line Diagram - Substation Nos

amp 6

One Line Diagram - Substation No 5

One Line Diagram - Substation ND 7

Power House Underground Cable Vault if to it

Power House Underground Conduits Layout

COLs 1-3 amp J-E Power House Underground Conduits Layout

COLs 3-5 amp J-E

Power House -Power Lyaout COLs A-J

amp 1-3

Power House -Power Layout COLs A-J

amp 3-5

- 8 shy

3

rATE DWG NO

12567 53013-o

it 53014-o

53 0 17-o

53018 -o

53020-o

53021-o

53021-o

53023-o

53025-a

53026-a

53027-a

53028-a

121967 223 0 8 -o

ESCRIPTION

Underground Conduits amp Ducts Schedule

Sheet No l

Underground Conduits amp Ducts Schedule

Sheet No 2

Power Layout 1st Floor COLs 1-8 amp

Q-E

Power layout Polymerization Ground

Floor

Power Layout 2nd Floor El 20-0

Power Layout Mezzanine El 29-0

Power Layout 3rd amp 4th Floors

Electrical - Spinning Machine Sections

Details amp Elementary Diagrams

Elementary amp Panel Flow Diagram Transshy

fer System - Mom Extra to Predryers

Elementary amp Panel Flow Diagram Transshy

fer System - Predryers to Dryers

Electrical References - Transfer System -

Monomer Extraction to Predryers

Electrical References - Transfer System

Predryers to rryers

Motor and Starter Schedule

- 9 shy

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

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A~f T I I T Z 1cent ii Z -4

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A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

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-U

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Page 8: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

S

121367 53155-0

121867 52989-0

if 53144-c

53145-a

53 148 -c

53149-b

121967 5 3 150-a

52981-b

52983-b

5 2 98 6-c

52 98 7-c

123067 52 981-c

5 2 98 2-a

DESCRIPTION

Poping Arrangement - Finished Product

Storage Fire Protection System Piping Arrangement Misc AC Units

Plans amp Sections

Power House Piping Arrangement Plan

Ele 0-011

Power House Piping Arrangement Plan

Ele 0-o

Power House Piping Arrangement Sections

Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans

amp Sections

Textile Area - Air Condition Plans amp

Sections

Piping Plan - Monomer Extraction

rIain Distribution Headers Piping

Arrangement - Ground Floor

it if

Piping Arrangement - Textile Area Air

Condition Plan amp Sections

Piping Arrangement - Textile Area

Air Condition Plans 2nd Floor Sections

- 6 shy

JATE Qk NO 123067 52985-b

53153-a

52995-a

52992-b

52993-b

52994-b

TANK

tATE DampLNO

12567 420 89-a

31130-a

121867 31130-b

42079-a

122167 29137-o

104 01-0

123067 42098-b

DERIETION

Piping Sections - Details - Monomer

Extract ion

Piping Arrangement 2nd Floor - Spinning

Piping - Polymerization 4th Floor Plan

amp Sections

Piping - Polymerization Ist Floor Plan

amp Sections

Piping - Polymerization 2nd Floor Plan

amp Sections

Piping - Polymerization 3rd Floor Plan

amp Sections

DMSCRIPTION

Monomer Charge Hopper

Chip Transfer Bin to Extruder Feed

HQnper 4 Flexible Conn

of it it

Wet Chip Transfer Extraction Tank

rischarge Assy

Sight Glass Assy

Sight Glass

1300 Gal Monomer Storage Tank

- 7 shy

E WNO

12567 22334

60122-a

52996-a

52 997-a

53 0 00-o

53 0 0 1-o

53 0 0 2-o

53 0 03-o

53004-0

53007-o

53 008 -o

53009-o

53010-o

53011-o

53012-o

ESCRIPTION

Electrical Installation Instructions

Elementary riagram - MonomerExtracshy

tion Control Panel

Flow Sheet - Flectrical Reference

Terminal Strips Arrangement for Monoshy

mer Extraction Control Panel

One Line Diagram - Substation No 1

One Line Diagram - Substation No 2

One Line Diagram - Substation Nos

amp 6

One Line Diagram - Substation No 5

One Line Diagram - Substation ND 7

Power House Underground Cable Vault if to it

Power House Underground Conduits Layout

COLs 1-3 amp J-E Power House Underground Conduits Layout

COLs 3-5 amp J-E

Power House -Power Lyaout COLs A-J

amp 1-3

Power House -Power Layout COLs A-J

amp 3-5

- 8 shy

3

rATE DWG NO

12567 53013-o

it 53014-o

53 0 17-o

53018 -o

53020-o

53021-o

53021-o

53023-o

53025-a

53026-a

53027-a

53028-a

121967 223 0 8 -o

ESCRIPTION

Underground Conduits amp Ducts Schedule

Sheet No l

Underground Conduits amp Ducts Schedule

Sheet No 2

Power Layout 1st Floor COLs 1-8 amp

Q-E

Power layout Polymerization Ground

Floor

Power Layout 2nd Floor El 20-0

Power Layout Mezzanine El 29-0

Power Layout 3rd amp 4th Floors

Electrical - Spinning Machine Sections

Details amp Elementary Diagrams

Elementary amp Panel Flow Diagram Transshy

fer System - Mom Extra to Predryers

Elementary amp Panel Flow Diagram Transshy

fer System - Predryers to Dryers

Electrical References - Transfer System -

Monomer Extraction to Predryers

Electrical References - Transfer System

Predryers to rryers

Motor and Starter Schedule

- 9 shy

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

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II

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EI

i- 0 -

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A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

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Page 9: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

JATE Qk NO 123067 52985-b

53153-a

52995-a

52992-b

52993-b

52994-b

TANK

tATE DampLNO

12567 420 89-a

31130-a

121867 31130-b

42079-a

122167 29137-o

104 01-0

123067 42098-b

DERIETION

Piping Sections - Details - Monomer

Extract ion

Piping Arrangement 2nd Floor - Spinning

Piping - Polymerization 4th Floor Plan

amp Sections

Piping - Polymerization Ist Floor Plan

amp Sections

Piping - Polymerization 2nd Floor Plan

amp Sections

Piping - Polymerization 3rd Floor Plan

amp Sections

DMSCRIPTION

Monomer Charge Hopper

Chip Transfer Bin to Extruder Feed

HQnper 4 Flexible Conn

of it it

Wet Chip Transfer Extraction Tank

rischarge Assy

Sight Glass Assy

Sight Glass

1300 Gal Monomer Storage Tank

- 7 shy

E WNO

12567 22334

60122-a

52996-a

52 997-a

53 0 00-o

53 0 0 1-o

53 0 0 2-o

53 0 03-o

53004-0

53007-o

53 008 -o

53009-o

53010-o

53011-o

53012-o

ESCRIPTION

Electrical Installation Instructions

Elementary riagram - MonomerExtracshy

tion Control Panel

Flow Sheet - Flectrical Reference

Terminal Strips Arrangement for Monoshy

mer Extraction Control Panel

One Line Diagram - Substation No 1

One Line Diagram - Substation No 2

One Line Diagram - Substation Nos

amp 6

One Line Diagram - Substation No 5

One Line Diagram - Substation ND 7

Power House Underground Cable Vault if to it

Power House Underground Conduits Layout

COLs 1-3 amp J-E Power House Underground Conduits Layout

COLs 3-5 amp J-E

Power House -Power Lyaout COLs A-J

amp 1-3

Power House -Power Layout COLs A-J

amp 3-5

- 8 shy

3

rATE DWG NO

12567 53013-o

it 53014-o

53 0 17-o

53018 -o

53020-o

53021-o

53021-o

53023-o

53025-a

53026-a

53027-a

53028-a

121967 223 0 8 -o

ESCRIPTION

Underground Conduits amp Ducts Schedule

Sheet No l

Underground Conduits amp Ducts Schedule

Sheet No 2

Power Layout 1st Floor COLs 1-8 amp

Q-E

Power layout Polymerization Ground

Floor

Power Layout 2nd Floor El 20-0

Power Layout Mezzanine El 29-0

Power Layout 3rd amp 4th Floors

Electrical - Spinning Machine Sections

Details amp Elementary Diagrams

Elementary amp Panel Flow Diagram Transshy

fer System - Mom Extra to Predryers

Elementary amp Panel Flow Diagram Transshy

fer System - Predryers to Dryers

Electrical References - Transfer System -

Monomer Extraction to Predryers

Electrical References - Transfer System

Predryers to rryers

Motor and Starter Schedule

- 9 shy

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

ia ia

6 II

II

w XP I-- S shy

EI

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hw w~ TrT7TT3 - k

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A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

-v

tf a

-U

5

jama

ii

-ITI

4p4

4 P

Page 10: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

E WNO

12567 22334

60122-a

52996-a

52 997-a

53 0 00-o

53 0 0 1-o

53 0 0 2-o

53 0 03-o

53004-0

53007-o

53 008 -o

53009-o

53010-o

53011-o

53012-o

ESCRIPTION

Electrical Installation Instructions

Elementary riagram - MonomerExtracshy

tion Control Panel

Flow Sheet - Flectrical Reference

Terminal Strips Arrangement for Monoshy

mer Extraction Control Panel

One Line Diagram - Substation No 1

One Line Diagram - Substation No 2

One Line Diagram - Substation Nos

amp 6

One Line Diagram - Substation No 5

One Line Diagram - Substation ND 7

Power House Underground Cable Vault if to it

Power House Underground Conduits Layout

COLs 1-3 amp J-E Power House Underground Conduits Layout

COLs 3-5 amp J-E

Power House -Power Lyaout COLs A-J

amp 1-3

Power House -Power Layout COLs A-J

amp 3-5

- 8 shy

3

rATE DWG NO

12567 53013-o

it 53014-o

53 0 17-o

53018 -o

53020-o

53021-o

53021-o

53023-o

53025-a

53026-a

53027-a

53028-a

121967 223 0 8 -o

ESCRIPTION

Underground Conduits amp Ducts Schedule

Sheet No l

Underground Conduits amp Ducts Schedule

Sheet No 2

Power Layout 1st Floor COLs 1-8 amp

Q-E

Power layout Polymerization Ground

Floor

Power Layout 2nd Floor El 20-0

Power Layout Mezzanine El 29-0

Power Layout 3rd amp 4th Floors

Electrical - Spinning Machine Sections

Details amp Elementary Diagrams

Elementary amp Panel Flow Diagram Transshy

fer System - Mom Extra to Predryers

Elementary amp Panel Flow Diagram Transshy

fer System - Predryers to Dryers

Electrical References - Transfer System -

Monomer Extraction to Predryers

Electrical References - Transfer System

Predryers to rryers

Motor and Starter Schedule

- 9 shy

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

ia ia

6 II

II

w XP I-- S shy

EI

i- 0 -

S

Il0 z fIU lt -iT XP 1 S

hw w~ TrT7TT3 - k

pt 0

I K I

L CL

A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

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Page 11: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

rATE DWG NO

12567 53013-o

it 53014-o

53 0 17-o

53018 -o

53020-o

53021-o

53021-o

53023-o

53025-a

53026-a

53027-a

53028-a

121967 223 0 8 -o

ESCRIPTION

Underground Conduits amp Ducts Schedule

Sheet No l

Underground Conduits amp Ducts Schedule

Sheet No 2

Power Layout 1st Floor COLs 1-8 amp

Q-E

Power layout Polymerization Ground

Floor

Power Layout 2nd Floor El 20-0

Power Layout Mezzanine El 29-0

Power Layout 3rd amp 4th Floors

Electrical - Spinning Machine Sections

Details amp Elementary Diagrams

Elementary amp Panel Flow Diagram Transshy

fer System - Mom Extra to Predryers

Elementary amp Panel Flow Diagram Transshy

fer System - Predryers to Dryers

Electrical References - Transfer System -

Monomer Extraction to Predryers

Electrical References - Transfer System

Predryers to rryers

Motor and Starter Schedule

- 9 shy

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

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A1

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II

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A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

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Page 12: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor

42 21 1 -o Electrical Connection for 5 Positions

Slide Type Diverter Valve

53 1 74-a Lighting Layout Second Floor

53176-a Lighting Layout 3rd amp 4th Floors

53171-a Lighting Layout Ist Floor COLs 1-8

amp Q-E

53015-o Power House Electrical Installation

Details

53173-a Lighting Layout ist Floor - Polymerishy

zation

53170-a Power House Lighting Layout

53029-o Power Elementary amp Wiring Diagrams

53016-o Electrical Grounding Plan

SA PARTS amp EUIPMENT

ATE Lamp_WNO DESCRIPTION

22567 21952-o Primary Condenser

21955-o Dowtherm Condenser

31196-o Dowtherm Vaporizer Support

21953-o Condensate Receiver

12867 21953-a Condensate Receiver

- 10 shy

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

ia ia

6 II

II

w XP I-- S shy

EI

i- 0 -

S

Il0 z fIU lt -iT XP 1 S

hw w~ TrT7TT3 - k

pt 0

I K I

L CL

A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

-v

tf a

-U

5

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Page 13: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

DATEM -O-DESCRIPTION

12867 21954-o Seal Pot

R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier

- 11 shy

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

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CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

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Page 14: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

CHAPTER II CON TRUCTI0N ACTIVITIES

The progress status of the main plant building as of the

end of December 1967 marked 936 and the only lagging part

is mostly painting work of outer walls which is negligible for

the plant operation

Pirns amp Cartons Warehouse and Machine Shop were completed

during the reporting period and other subsidiary building works

have been progressed as follows

Construction Status of Auxiliary Works

(As of the end of December 1967)

Name of Work Contract __Date ame of Contractor

ProgressRate

Power House 61867 Sam Hwan Enterp Co 95

Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house

Mens TDormitory 9767 Sam Hwan Enterp Co 778

Womens Dormitory to I 764

Bachelors Dormitory 15

Mess Hall 567 Guard House 819

Machine Shop 10967 Hwa Sung Ind Co Completed

- 12 shy

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

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A1

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hw w~ TrT7TT3 - k

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I K I

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A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

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Page 15: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1

iRateName of Works Progres-i456 7 8910 11 1

Temporary Work o847 22 95 3 _ 7 48 52 68 46 79

S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I

- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work

i-35 36 7o 95 lO0

Plasters Work 1522 0 10 4

-1 12 55--_ 4 4 548 45 85 91

Other Works 3663- -1 6 7 2 89 1 1O

0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota

I L44 541 73 31 91 04 9 60

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

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A1

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A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

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-ITI

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Page 16: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

The Progress status of fabrication and installation

works of loan equipments and facilities during the reporting

period are as follows

(1) PolFmerization Area

Screw tank fabrication and installation of screw conshy

veyor were completed Other subsidiary works such as paintshy

ing and insulation works for vessels have andbeen done polyshy

merization finishing tower are now fabricating About 60 of

this area were completed Scheduled completion date of this

area shall be slightly delayed by the early part of February

1968

(2) Polymer Chip Formation Area

Tank fabrication and finishing works are now progressing

and the progress status of this area marked approximately 35

as of the end of 1967

(3) Monomer Extraction Area

Recovery feed tank and tank cover plates are now fabricashy

ting and subsidiary works of painting and insulation works of

tanks are progressing Progress status of this area is about

50

(4) Chip Dryin Area

Dryer covers and parts of pre and final drying vessels

are now fabricating About 50 of this area were completed

- 14 shy

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

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6 II

II

w XP I-- S shy

EI

i- 0 -

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Il0 z fIU lt -iT XP 1 S

hw w~ TrT7TT3 - k

pt 0

I K I

L CL

A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

-v

tf a

-U

5

jama

ii

-ITI

4p4

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Page 17: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

(5) Polymer Spinnin Area

Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of

1967

(6) Yarn Wind -Up Aea

Three frames of Yarn Wind-Up machines were installed

About 20 of this area were progressed as of the end of 1967

(7) Textile Area

15 frames of trawtwisters were installed and the progress

status as of the end of 1967 marked 40

(8) Water Distribution Aea

Fabrication of water basin and installation of control valve were completed during the reporting period and pipe

supports are fabricating Approximately 45 of this area were

oompleted

(9) SteamOperation Area

Installation works of oil heaters and oil transfer pumps

were completed and subsidiary piping works are now progressing

Progress status of this area marked 70

(10) Refrigeration Area

Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by

the end of January 1968

_ 15 shy

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

ia ia

6 II

II

w XP I-- S shy

EI

i- 0 -

S

Il0 z fIU lt -iT XP 1 S

hw w~ TrT7TT3 - k

pt 0

I K I

L CL

A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

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Page 18: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps

were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967

(12) Power ristribution Area

Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been

progressed 40

(13) Li~hting System Area

Approximately 30 of this area has been progressed as of the end of 1967

(14) NitrogenGeneration System a

Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the

end of 1967

(15) Dowtherm System Area

Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967

(16) PipingArea

Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period

- 16 shy

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

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CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

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Page 19: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

CHAPTER III FINANCIAL DATA

Disbursement of AID Loan Fund incurred during the reportshy

ing period amounts to US$05295846 and the total amount

disbursed as of the end of December is US65O16448Jg

On the other hand local expenditures incurred during the reshy

porting period totaled 9826647800 Won and cumulative total

as of the end of December is 3 511 0914 8 527 Won

Following tables show the details of AID Loan drawing

status and of local currency for 75 MT Expansion Project

AID Loan Drawing Status

(As of the end of December 1967)

Units US Dollar DrawnInvoice No Date Description Amount

2993-36 Nov 30 Fittings valves agishytators etc 323214j

2994-37 Dec 5 Take-up MC Hardwares etcllO88421

2996-38 Steel Conduits 907252

2999-39 Water Pumps 149430A

3001-40 Bushings Level Contshyroller etc 15 6607

3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k

3012-42 Spinnerettes Vinyl Tapes etc 66552

- 17 shy

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

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CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

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Page 20: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

Drawn Invoice NO raeDe 3016-43 Dec 18

3024-44 Dec 15

3025-45 Dec 18

3026-46 0

3027-47

3032-48

3034-49

3038-50 Dec 20

3041-51 Dec 26

3044-53 Dec 29

3045-54

3046-55

cription Ao-Extruders W Generashy

tors etc 35771697

Heater Valves etc 136721___

Valves 44981

Pressure Blower Safety Head Discs 34261

Flow Recorder 63393

Heat Exchangers 621839

Control Panels 1564276

Heat Exchangers Panels Cables etc 2883808

Gauges Pumps Valves Hardwares etc 743716sect

Fittings Hinge Leaf amp Clevis etc 485111

Steel Tubes 246102

Steel Tubes 18574sect2

Amounts in this reporting period 105295846

Amounts in the previous reporting periods 396348986

Cumulative total through this reporting period 50164482

- 18 shy

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

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A1

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I K I

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A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

- 25 shy

04

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Page 21: MONTHLY PROGRESS REPORT - United States …pdf.usaid.gov/pdf_docs/PDABF252.pdfMONTHLY PROGRESS REPORT . Number (6) For . ... M/T main plant building is nearing completion and ... Layout

Expenditure on 75 MT Expansion Projlect

(Local Currency) Unit Won

Balance recember Itemg Carried Over 1967

(1) Bldgs Construction Works 188987820 60461124 249448944

(2) Structures 8035784 7529598 15565382

(3) Preliminary Works (including fabricashy

11380236 7812436 19192672

tion and installashytion works)

(4) Tools amp Fixtures 4432759 117405 4550164

(5) Temporary Work 712627 285700 998327

(6) Land 672000 - 672000

Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388

(8) Welfare Exp 782020 1858948 2640968

(9) Office Dp 12 4413 186410 1470823

(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512

(12) Consumables 629509 426177 1055686

(13) Engineers Stay Exp 562067 221934 784001

(14) 1C Open Charge 3921055 - 3921055

(15) Entertainment Exp 9298628 5513340 14811968

(16) Interest on AID Loan (75MT) 804499927 - 804499927

Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

- 20 shy

I

I CONSTFCXO U T shy14 vs ACTAL --P

A1

ia ia

6 II

II

w XP I-- S shy

EI

i- 0 -

S

Il0 z fIU lt -iT XP 1 S

hw w~ TrT7TT3 - k

pt 0

I K I

L CL

A~f T I I T Z 1cent ii Z -4

i

A

CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

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Balance Dec emberIte Carried-Over 1967

(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037

(18) Conference Exp - 1873250 1873250

(19) Storage 3111577 3111577

(20) Other Exp 1034440 2830 240 3864680

Sub-Total 386218127 22060215 6068199627

_o__Gran 252 o83007-27 98 266478 2110948527

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CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

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I

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A~f T I I T Z 1cent ii Z -4

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CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

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CHAPTER IV PERSONNEL

To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy

sed by 58 persons

Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below

Unit manday

Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642

hliV 0 2088 1773 81902

LABOR ORCE EMPLOYED BY MONTH

Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516

Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643

Total 1 6 -2Q 1689 8L9O2

amp22 shy

CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

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CHAPTER V PROCURMENNT

Loan materials and equipment shipped per four US Liner

vessels and eight US Airlines were carried in to the job site

during the reporting period

Amounts of carried-in loan equipment during the reporting

period is USS112554518 and cumulative total as of the end of

December has become US$38038531

The following is the details of carried-in loan equipment

during the reporting period

Loan Equipment List Delivered to Job Site

(During the Reporting Period)

P0 Item escription Amount-(US$)

CT132-6 71 Electrical Control Steel )

78 131 Tubes amp Rimps Fire Hose W ) 2710019

Accessories Transformers )

CT132-86 Screw Conveyor 314779

CT132-177 Asbestos Cloth 21181

CT132-5i139 Steel Pipe N2 Gas Generator)

65131 Transformer Parts Beams ) 56629a

CT132-5 11 Fittings Heat Exchanger )

14394355 Electric Furnace Vaporizer )

6692959798 Transformer Parts Vapori- )

z ers 3 - 23 shy

Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

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Item Description Amount (US6)

107110112123 Feed Adapter Dehumidifiers )

141147153157 Spray Nozzles Fuel Oil Heater) 1849375

15816717065 Pumps Valves Steel Plates )

Aluminum Sheet Sight Glasses

Seamless Steel Pipe Cap Dow- )

therm A Bobbins Silio A )

Sand Travelers Hose Mono- )

rail Tralley )

CT132-53150 Elbows Ektruder amp Clamps ))

54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )

) CT132-212248 Agitators Sing Stage Ejector )

) 57646796103 Industrial Fans Valves Motor)

) 123126144148 Rings Pump Jackets Strainers)

) 169 Steam Traps Inspect Kits )

CT132-680 Bushings Modular Cabinet Assy

106178146 Vinyl Tape Sponge Strips )

Tubings Level Transmitter amp ) 1796008)

Controller Control Panels ))

EIF Holder Heater )

- 24 shy

P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

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P 0

CT13-1220

9098107

129136141

153

CT132-106130

CT132-77107

180179154

5846

CT132-171

CT132-41

5964111

123128135

140153176

CT132-189

CT132-58

CT132-2

Item Descript ion

Control Instruments )

Control A8sy amp Panels Valves) 35184Oa

Steel Beams amp Angles Struc- )

Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297

Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484

Hose Connectors Heater S Flow Rccorder 74580

Take-up 1M Insulation )

Transfer Sys Agitators )

Diffusers Starters Gauges ) 13045201

Extruder Y-Branch Dapter amp ))

Clamps Transition Piece ))

Manifold Clamps Welding Elec-))

trodes Hardware Conduit ))

Fittings )

Valves 52919

Heat Exchangers (partial) 7315622 Control Panels 1840325

Amount in this reporting period 112554518

Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311

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