Montalvo CD Series Compact Dual Disc Clutches

4
E EST. 1947 Features Compact Low inertia Modular design High thermal capacity Wide torque range & capacity Easy installation & maintenance 1-800-226-8710 / [email protected] / www.montalvo.com Technical details subject to change without notice. CDCLUTCH-US-10 © Montalvo Montalvo CD-Series Compact Dual Disc Clutches CD-Series clutches are the cost-effective choice in light/medium duty tension control applications such as tag and label manufacturing, film manufacturing, slitter-rewinders, flexo printing, non-wovens/textiles, and various power transmission uses. CD-Series dual disc clutches are available in 100 and 130mm sizes. They offer multiple range control. The unique friction module may be assembled in a variety of configurations and may be purchased individually and used in conjunction with customer supplied discs. With sales and service trained representatives in all important markets, Montalvo supplies application expertise and product sales service worldwide. Montalvo CD-Series Compact Dual Disc Clutches Drive pulley mounted to a CD130 clutch. CD Series 100 130

Transcript of Montalvo CD Series Compact Dual Disc Clutches

Page 1: Montalvo CD Series Compact Dual Disc Clutches

EEST. 1947

FeaturesCompact

Low inertia

Modular design

High thermal capacity

Wide torque range & capacity

Easy installation & maintenance

1-800-226-8710 / [email protected] / www.montalvo.comTechnical details subject to change without notice. CDCLUTCH-US-10 © Montalvo

Montalvo CD-Series Compact Dual Disc ClutchesCD-Series clutches are the cost-effective choice in light/medium duty tension control

applications such as tag and label manufacturing, fi lm manufacturing, slitter-rewinders,

fl exo printing, non-wovens/textiles, and various power transmission uses. CD-Series

dual disc clutches are available in 100 and 130mm sizes. They offer multiple range

control. The unique friction module may be assembled in a variety of confi gurations

and may be purchased individually and used in conjunction with customer supplied

discs. With sales and service trained representatives in all important markets,

Montalvo supplies application expertise and product sales service worldwide.

Montalvo

CD-SeriesCompact Dual Disc Clutches

Drive pulley mounted to a CD130 clutch.

CD Series 100 130

Page 2: Montalvo CD Series Compact Dual Disc Clutches

ø7(178)

ø8.12(207)

Ø3/4 (20) min.

Ø7/8 (22) available

Ø1 (25) max.

Bore: LC4 fit to suit (USA)

H7 fit to suit (METRIC)

Keyway: Class 1 fit (USA)

DIN to 6885, part 1 (METRIC)

min./max. shaft dia.

Ø1 (25) min.

Ø1-1/4 (32) available

Ø1-3/8 (35) max.

Bore: LC4 fit to suit (USA)

H7 fit to suit (METRIC)

Keyway: Class 1 fit (USA)

DIN to 6885, part 1 (METRIC)

min./max. shaft dia.

2.5(64)

min. clearance

to remove module

for pad change

2.5(64)

min. clearance

to remove module

for pad change

4x M6x1.0 - 6H VT 0.394 (10) on 3.00 (76.2) BCD

4x M8x1.25- 6H VT 0.63 (16) on 3.75 (95.25) BCD

CD100

CD102 CD103 CD104

CD130

CD132 CD133 CD134 CD136

01.500 (38.1)

1.500(38.1)

0

1.875(47.63)

1.875(47.63)

0

0

ø1.60(41)

ø5.63(143)

2.625(66.67)2.620(66.55)

0.63 (16)

0.28 (7)

0.50(13)

2.52(64)

2.56(65)

4.85(123)

6.86(173)

ø0.85(22)

RotaryMicroUnion

Air Transfer Cap Option (when ATC is used,drilling & tapping the shaft is not required)

ø

1/8” Disconnects

(4mm option)

RotaryMicroUnion

Air Transfer Cap Option (when ATC is used,drilling & tapping the shaft is not required)

ø6.875(175)

2.891(74)

3.177(81)

0.72 (19)

0.5 (13)

ø3.120 (79.25) 3.125 (79.38)

6.08(155)

8.10(206)

0.88(23)

ø0.85(22)ø2.375

(61)

1/8” Disconnects

(4mm - Option)

1-800-226-8710 / [email protected] / www.montalvo.comTechnical details subject to change without notice. CDCLUTCH-US-10 © Montalvo

EST. 1947

Montalvo

CD-SeriesCompact Dual Disc Clutches

(CD104 shown)

(CD136 shown)

Dimensions

Page 3: Montalvo CD Series Compact Dual Disc Clutches

1-800-226-8710 / [email protected] / www.montalvo.comTechnical details subject to change without notice. CDCLUTCH-US-10 © Montalvo

EST. 1947

Montalvo

CD-SeriesCompact Dual Disc Clutches

Shaft Preparation

Friction ModuleAdd or replace a module

Size A B C C1 D* H

CD100 5.08(147)

0.250(6.4) LC4 fi t (USA) and H7 fi t to suit (METRIC)

Engineering prints available upon request.

0.04 x 45°(1 x 45°)

1.50(38)

4.85(123)

CD130 6.30(160)

0.375(9.6)

0.04 x 45°(1 x 45°)

1.75(45)

6.08(155)

* Keyway: Class 1 fi t (USA) DIN to 6885, part 1 (METRIC)

A (min. shaft length)

D*

BSection A-A

C1A

A

ØC

Ø 0.213 0.55 (14)

Tap 0.30 (8) 1/4-28 UNF

Metric Option:

Ø 8.6mm 14mm

Tap 8mm 1/8-27 NPT

ØC

H (min. shaft length)

D*

Section B-B

C1B

B

Drill to centerline using 0.213 tap drill

Tap 0.30 (8) 1/4-28 UNF

Metric Option:

Drill to centerline using 8.6mm tap drill

Tap 8mm 1/8-27 NPT

1/8” Air fittings & tubing

(4mm metric available -

see Kit Part #)

Spacer

CD100 Ø13 x 31.5

CD130 Ø13 x 28.2

Mounting Bolt

CD100 M8x1.25x65 SHCS

CD130 M8x1.25x65 SHCS

2.25(57)

2.25(57)

1.625(41.3)

1.26 (32)Friction module kit* ..........................................Part #

CD100 clutch ........................................................10001844

CD100 clutch (w/metric air fittings & tubing) ..........10002371

CD130 clutch ........................................................10001846

CD130 clutch (w/metric air fittings & tubing) ..........10002372

* Kit includes two standard 4512 pads (many other

types available - call or visit website for more details).

Kit

(1) Module(2) Spacers(2) Bolts(2) Connectors(1) Plug(1) Tubing(2) Friction Pads

For Montalvo Micro Rotary Union (MRU) Option For Montalvo Air Transfer Cap (ATC) Option(no drilling/tapping required)

For a complete list of clutch and friction module replacement/spare parts contact Montalvo.

Page 4: Montalvo CD Series Compact Dual Disc Clutches

EST. 1947

207-856-2501 / 800-226-8710+86-21-52188010+45 75 57 27 11+49 (0)511 760 691 41

Montalvo

CD-SeriesCompact Dual Disc Clutches

The Montalvo Corporation

50 Hutcherson Drive, Gorham, Maine 04038 USA

Fax: 1-800-644-5097 / 207-856-2509

1-800-226-8710 / [email protected] / www.montalvo.comTechnical details subject to change without notice. CDCLUTCH-US-10 © Montalvo

CD100CD130

7000 0.31 6.5 5500 0.58 10

* Do not use to calculate horsepower.

Weight(disc-hub)

lb

Inertia(Wr )

(disc-hub)lb/ft

Max.Speed*

rpm2

2Size

hors

epow

er -

hp

(he

at d

issi

pat

ed)

(ECS)*

0 1000 2000 3000 4000 5000

8

6

4

2

0

CD 130

CD 100

*Effective Cooling Speed (ECS)

The speed at which a clutch will dissipate

a given heat horsepower.

Testing

The clutches were mounted as recommended in

the Clutch Installation Instruction Manual. No

guard or cover was used. Addition of machine

guarding, fan or blower cooling, differences in

ambient conditions, location, mounting method,

etc. will affect heat (hp) dissipation capacity of any

air cooled clutch. Careful consideration should be

given to all conditions surrounding installation.

Contact Montalvo for help in application sizing.

Coditions:

Ambient Temp................55 - 60°F (13 -16°C)

Cast Iron Bulk ..........................350°F (177°C)

(humidity) 65 - 70%

Note

Montalvo Clutches are called upon to operate within a wide speed range when used in

converting applications They do not carry “nominal” ratings.

2 ( rpm min.) + rpm max.

3ECS =

CD100

CD102 66 200 300

CD103 100 300 450

CD104 132 400 600

CD130

CD132 88 266 400

CD133 132 400 600

CD134 176 533 800

CD136 264 798 1200

0.88 2.66 4.00

1.32 3.99 6.00

1.76 5.32 8.00

1.16 3.40 5.20

1.74 5.10 7.80

2.32 6.80 10.4

3.48 10.2 15.6

Torque† Effective Cooling Speed*

† Friction values are nominal. Rated torque may vary depending on operating temperature.

MEDIUMFriction

HIGHFriction

LOWFriction

Max. - Min. (in-lb)(Max. @ 75 psi) - (Min. @ 1 psi)

Rewind Tension Controllers Electro-Magnetic Converters Rotary Unions

PEZ4 CONTROLLER REV#(C) 20XX MONTALVO

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Made In USA

R6 R1R2R3R4R5

Run Mode AUTO

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