Monitoring and diagnostic of fleets of rotating …monitoring Machinery fleet Heavy duty machine...
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Monitoring and diagnostic of fleets of rotating machines Diego Pareschi - ABB Oil,Gas and Chemicals
Transcript of Monitoring and diagnostic of fleets of rotating …monitoring Machinery fleet Heavy duty machine...
Monitoring and diagnostic of fleets of rotating machines
Diego Pareschi - ABB Oil,Gas and Chemicals
© ABB
Slide 2
February 10, 2017
Rotating equipment is the most common cause of
downtime or reduced production in OGC plants
Monitoring the condition of the equipment is often
performed manually by maintenance personnel
This practice is expensive and sometimes inefficient
The impact of IoT technologies on Oil, Gas and Chemical plants
!
! !
Abundant, low-cost sensors and data processing are
convincing more end users to optimize their service
strategies to reduce the operating expenditure
Shift in maintenance practices:
From manual to automated
From preventive to predictive
Most active sectors: downstream and chemical
© ABB
Slide 3
February 10, 2017
Rotating Machines Analytics Field level – diagnose and implement
Related data
Data mgt.
Analytics
Service centers
Pump/Compressor
Field Service
Drive Motor Electrical protection
Third-party
Service Center
Experts support
Machine control
and protection
Optimization and
Advanced Machine
Control
Wired and wireless
instrumentation
Cyber-Secure
Connection
“Local cloud”
for condition
monitoring
Machinery fleet
Heavy duty
machine
“Remote Cloud”
for multi-site
fleet analytics
Service Centers provide
subject matter experts' support
and consultancy
Field level
Assess equipment status with Fingerprint
audits
Convert traditional equipment into smart
devices with cost-effective solutions
Improve the way the machines are controlled,
protected and actuated
© ABB
Slide 4
February 10, 2017
Rotating Machines Analytics Distributed sensing technologies
WiMon
Bearing mounted vibration sensor
SmartSensor
For LV electrical motor
© ABB
Slide 5
February 10, 2017
Rotating Machines Analytics Local cloud – optimize and sustain
Related data
Data mgt.
Analytics
Service centers
Pump/Compressor
Field service
Drive Motor Electrical Protection
Third-party
Service Center
Experts support
Machine control
and protection
Optimization and
advanced machine
control
Wired and wireless
instrumentation
Cyber-Secure
Connection
“Local cloud”
for condition
monitoring
Machinery fleet
Heavy Duty
machine
“Remote Cloud”
for multi-site
fleet analytics
Service Centers provide
subject matter experts' support
and consultancy
Local cloud
The data from different sources is aggregated
and elaborated upon locally to provide
advanced services to the site and optimize
the operation and the field services on short-
medium horizon
Plant-wide solutions for condition monitoring
and real-time optimization
© ABB
Slide 6
February 10, 2017
Rotating Machines channel
Enabler of services that support reliable
and efficient operation of rotating
equipment
Critical machines pack
Large centrifugal, axial and reciprocating gas
compressors, heavy duty pumps, motors and drives
Machine fleets pack
Pumps, fans and blowers
Rotating Machines Analytics Product highlight
Local service
engineer
Collaborative
Support
Network
Intranet
Internet
Pump/Compressor
Drive Motor Electrical protection
Machine control
and protection
Machinery fleet Critical Machine
© ABB
Slide 7
February 10, 2017
Rotating Machines Analytics Architecture
Local service
engineer
Collaborative
Support
Network
Intranet
Internet
Pump/Compressor
Drive Motor Electrical protection
Machine control
and protection
Machinery fleet Critical Machine
ServicePort
DCS
Wired
Instruments
Modbus
OPC/Modbus Ethernet
Wireless
RAP / Firewall
© ABB
Slide 8
February 10, 2017
Rotating Machines Analytics Product highlight
Pump/Compressor
Drive Motor
Electrical protection
Machine control
and protection Motor
Process
Mechanical
Electrical
Control
Pump/Compressor
Condition of the electrical
equipment
Performance of the
machine control loops
and related equipment
Performance of the
process related
equipment
Mechanical condition of
the moving equipment
© ABB
Slide 9
February 10, 2017
Rotating Machines Analytics Remote cloud – optimize and sustain
Related data
Data mgt.
Analytics
Service centers
Pump/Compressor
Field service
Drive Motor Electrical Protection
Third-party
service center
Expert support
Machine control
and protection
Optimization and
advanced machine
control
Wired and wireless
instrumentation
Cyber-secure
connection
“Local cloud”
for condition
monitoring
Machinery fleet
Heavy duty
machine
“Remote cloud”
for multisite fleet
analytics
Service Centers provide
subject matter experts' support
and consultancy
Remote cloud
The data from different sites is aggregated in remote service centers and
used by subject matter experts to provide advanced services, consultancy
and collaboration with third-party service providers (ie, OEMs)
Data is also used to support field services and optimize the plant operation
on medium-long scale
© ABB
Slide 10
February 10, 2017
Rotating Machines Analytics Collaborative Support Network
No Direct Internet
Connection
Remote
Access
Advanced Services on:
Rotating Machines
Cyber security
Control System
Electrical Systems
Alarms Management
© ABB
Slide 11
February 10, 2017
Rotating Machines Analytics Use case: Fleet of pumps in chemical site – remote access allowed
Diagnose
Benchmark and fingerprint of machine status
Provides health analysis and improvement suggestions
Implement
Supply distributed condition monitoring solution based on
WiMon and SmartSensors
Service contract and delivery of ServicePort monitoring system
Sustain
24/7 condition monitoring and predictive diagnostics
Connected to remote monitoring centers
Predictive alerts for upcoming machine failures / maintenance
optimization suggestions
© ABB
Slide 12
February 10, 2017
Rotating Machines Analytics Demo
© ABB
Slide 13
February 10, 2017
Early detection and
notification of upcoming
failures on equipment
Improvement of machine
reliability because of more
predictable downtime
Reduction in energy/fuel
costs because of retuning
services of machine control
systems
Rotating Machines Analytics Customer value
Significant reduction of maintenance costs
by influencing maintenance policy
changes
Full overview on the machine fleet health
Clear overview about the residual lifetime of
the fleet’s assets
Shift from preventive to predictive
maintenance
© ABB
Slide 14
February 10, 2017
Contact information
Contact Us
Product Manager Rotating Machines
Diego Pareschi
Sales Manager – The Netherlands
Harco Blijde
Bedankt voor uw aandacht!
