MODULARSTEEL IN H-PROFILE 120

Cobalch ApS ● Hejreskovvej 24B ● DK-3490 Kvistgård ● Denmark ● Tel.: +45 4582 0533 ● Fax.: +45 4582 0118Danske Bank: 4130 4130088031 ● IBAN - DKK: DK3130004130088031 - EUR: DK4730004130088228 ● Swift code: DABADKKKCVR nr. DK70614316 ● [email protected] ● www.cobalch.com

3.6.3.1

MODULARSTEEL IN H-PROFILE 120


3.6.3.2

Nyt perspektiv indenfor anlægsarbejde

Vi ved af erfaring, at ændringer/forandringer og udbyg-ning ”i løbet af” bygningstiden i forøget omfang optræ-der.Problemer med konstruktionen, anskaffelse og indbyg-ning, ligesom mer omkostninger følger.

Som fremtidsorienteret leverandør har vi taget udfordrin-gen op og udviklet et nyt koncept.

Fordele:

- mindre ressource forbrug iht. tegninger ved standardi-serede komponenter

- simplificeret/nem og hurtig montage på byggepladsen- ingen svejsninger ved montage kun skrueforbindelser- ingen svejsninger (intet svejse arbejde) ved istandsæt-

telse og eftersyn (inspektion)- flexible reaktioner på afvigelser og tegningsændringer- høj anvendelighed med mindre/færre system moduler- Høj kvalitet i korrosionsbeskyttelse, da alle dele er

varmgalvaniseret (duplex coating ved forespørgsel)- BERNECKER modul beslag og klemsystem er uden

problemer let at monterer.

Løsning:

Vores ny udviklede software CD PDS-intergraf kan gøreændringerne lettere, både tidsbesparende og effektivt.For brugere af AutoCAD og kompatible systemer står etkomponent bibliotek til rådighed.BERNECKER Modulbæringer reducerer omkostninger-ne og hjælper til at forkorte byggetiden og garantereroptimal korrosionsbeskyttelse.Udviklingen af BERNECKER Modulbæringer er et skridti retningen aftidssvarende arbejde og montage i anlægs-og byggebranchen


MODULARSTEEL

SYSTEM 120

”HEAVY”

3.6.3.3


Article no. L (mm) Weight (kg)

STB-0300-F 300 7,4

STB-0600-F 600 13,1

STB-0900-F 900 18,9

STB-1200-F 1200 24,6

STB-1500-F 1500 30,4

STB-1800-F 1800 36,2

STB-2100-F 2100 41,9

Material: DIN EN 10025Finish: Fully hot-dip galvanized

System beam

Standard components

Adapter plate for clamp connection to existing beam

Material: DIN EN 10025, hot-dip galvanizedFinish: Complete with beam clamps* and screw fastening, incl. 4 off studs 50 or 70 mm** permanently caulked

Article no. Dimensions (mm) Connection section (mm) Weight (kg)

STB-APK-1-50-F 250 x 16 x 310 80 - 200 13,0

STB-APK-1-70-F 250 x 16 x 310 80 - 200 13,1

STB-APK-2-50-F 360 x 20 x 420 190 - 310 29,8

STB-APK-2-70-F 360 x 20 x 420 190 - 310 29,9

Adapter plate for plug connection to concrete

Material: DIN EN 10025, hot-dip galvanizedFinish: incl. 4 off studs 50 or 70 mm** permanently caulked, recommended for LIEBIG type 25 plug

Article no. Dimensions (mm) Plug Weight (kg)

STB-APD-1-50-F 500 x 16 x 500 Stainless steel 30,4

STB-APD-1-70-F 500 x 16 x 500 Stainless steel 30,6

STB-APD-2-50-F 500 x 16 x 500 Steel galvanized 30,4

STB-APD-2-70-F 500 x 16 x 500 Steel galvanized 30,6

L Ø18

30 60

60

60

* Beam clamps with standard bolts universally suitable for flange thickness 8-30 mm (broad flanged beam 120-500), please request longerbolts for HEM type beam (up to 40 mm flange thickness)

** Stud 70 mm long when using shims for levelling/aligning

** Stud 70 mm long when using shims for levelling/aligning

3.6.3.4


3.6.3.5

Standard components

System beam 45° - stay, for use with STB-0900 and upward

Material: DIN EN 10025Finish: Hot-dip galvanized

Article no. Weight (kg)

STB-S45-0600-F 21,6

Shims for leveling/alignment up to 10 mm, (please check screw!)

Material: DIN EN 10025Finish: Fully hot-dip galvanized

Article no. S (mm) Weight (kg)

STB-D-001-F 1 0,1

STB-D-002-F 2 0,2

STB-D-003-F 3 0,3

STB-D-005-F 5 0,5

STB-D-010-F 10 1,0

635

540

750

Washer plate and screw fastening

Material: DIN EN 10025, hot-dip galvanizedFinish: STB-S: nuts and bolts loose

STB-U: connected by 2 bolts and nutsSTB-UD: with clearance hole

Article no. Dimensions (mm) Plug Weight (kg)

STB-U-016-F 45 x 10 x 100 Incl. screw fastening 0,60

STB-S-016x055-F M16 x 55 Incl. M16 nut 0,14




STB-UD-016-F 45 x 10 x 100 Clearance hole 0,40

60

60

S

STB-U STB-UD STB-S


3.6.3.6

Adapter plate for vertical connection to system beamInfinitely variable height adjustment

Material: DIN EN 10025Finish: Hot-dip galvanized, compl. with screw fastening


STB-APV-1-F 6,1

Adapter plate for vertical connection to system beamInfinitely variable height adjustment(specially suitable for suspended components (swings))



STB-APV-3-F 6,0

Bracket with U-rail for system beamInfinitely variable height adjustment



STB-HM-500-F 2,5

Bracket with TB 50 for system beamInfinitely variable height adjustment



STB-TB-500-F 6,4

500

500


3.6.3.7

Standard components

Cross connector for system beam



STB-QAS-1-F 4,3

Bridge bearing for system beam to bridge horizontal gaps up to150 mm, up to 300 mm when used at both ends, infinitely variab-le height adjustment



STB-HS-F 12,0

Vertical stay for system beam to bridge level differences up to300 mm, infinitely variable height adjustment



STB-VS-F 12,5

282

0-150 mm

457

0-300 mm


3.6.3.8

Assembly instructions

System: Cantilever

Load Fz for bolted connection (kN)

300

25,3 10,8 6,8 4,9 3,9 0 0

Load Fz for clamped connection (kN)

300

11,4 8,4 5,3 3,9 3,0 0 0

Load Fz for plugged connection (kN)

14,3 6,9 4,4 3,2 2,5 0 0

300

600 900 1200 1500 1800 2100L (mm)

Fz (kN)

600 900 1200 1500 1800 2100L (mm)

Fz (kN)

L (mm)

Fz (kN)

600 900 1200 1500 1800 2100

Fz

L


3.6.3.9

System: Bridge standing

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 0 90,0 64,0 47,0 38,0 31,0 27,0

600 0 48,0 46,0 42,0 37,0 31,0 27,0

900 0 33,0 32,0 30,0 29,0 27,0 26,0

1200 0 25,0 25,0 24,0 23,0 22,0 21,0

1500 0 20,0 20,0 20,0 19,0 18,0 18,0

1800 0 17,0 17,0 17,0 16,0 16,0 15,0

2100 0 15,0 15,0 15,0 14,0 14,0 13,0

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 0 33,0 24,0 18,0 15,0 12,0 11,0

600 0 43,0 35,0 29,0 24,0 21,0 18,0

900 0 33,0 32,0 31,0 29,0 27,0 25,0

1200 0 25,0 25,0 24,0 23,0 22,0 21,0

1500 0 20,0 20,0 20,0 19,0 19,0 18,0

1800 0 17,0 17,0 17,0 16,0 16,0 15,0

2100 0 15,0 15,0 15,0 14,0 14,0 13,0

H(mm)


300 600 900 1200 1500 1800 2100

1500 0 0 20,0 20,0 19,0 18,0 18,0

1800 0 0 17,0 17,0 16,0 16,0 15,0

2100 0 0 15,0 15,0 14,0 14,0 13,0

L (mm)

600 0 0 45,0 42,0 38,0 31,0 27,0

900 0 0 32,0 31,0 29,0 27,0 25,0

1200 0 0 25,0 24,0 23,0 22,0 21,0

300 0 0 60,0 47,0 38,0 31,0 27,0

H

L

Fz

System bridge standing

* loads apply only when washer plate type STB-U-016 is used.


3.6.3.10

System bridge hanging

System: Bridge hanging

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 0 58,0 52,0 47,0 37,0 31,0 26,0

600 0 37,0 35,0 33,0 31,0 29,0 26,0

900 0 27,0 27,0 25,0 24,0 23,0 22,0

1200 0 21,0 21,0 20,0 20,0 19,0 18,0

1500 0 18,0 17,0 17,0 16,0 16,0 15,0

1800 0 15,0 15,0 14,0 14,0 14,0 13,0

2100 0 13,0 13,0 12,0 12,0 12,0 11,0

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 0 32,0 23,0 18,0 15,0 12,0 10,0

600 0 35,0 33,0 29,0 24,0 21,0 18,0

900 0 27,0 26,0 24,0 23,0 21,0 20,0

1200 0 21,0 21,0 20,0 19,0 18,0 17,0

1500 0 18,0 17,0 17,0 16,0 16,0 15,0

1800 0 15,0 15,0 14,0 14,0 14,0 13,0

2100 0 13,0 13,0 12,0 12,0 12,0 11,0

H(mm)


300 600 900 1200 1500 1800 2100

1500 0 0 13,0 13,0 12,0 12,0 12,0

1800 0 0 11,0 11,0 11,0 11,0 10,0

2100 0 0 10,0 10,0 10,0 9,0 9,0

L (mm)

600 0 0 23,0 21,0 20,0 18,0 17,0

900 0 0 18,0 18,0 17,0 16,0 15,0

1200 0 0 15,0 15,0 14,0 14,0 13,0

300 0 0 29,0 25,0 22,0 19,0 17,0

Fz

H

L



3.6.3.11

System: Scaffold standing

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 20,3 10,8 6,8 0 0 0 0

600 12,8 8,8 6,6 0 0 0 0

900 9,4 7,0 5,6 0 0 0 0

1200 7,4 5,8 4,8 4,1 0 0 0

1500 6,1 5,0 4,2 3,6 0 0 0

1800 5,2 4,4 3,8 3,3 0 0 0

2100 4,5 3,9 3,4 3,0 0 0 0

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 9,6 5,5 3,8 0 0 0 0

600 9,6 5,5 3,8 0 0 0 0

900 8,3 5,5 3,8 0 0 0 0

1200 6,6 4,9 3,8 2,9 0 0 0

1500 5,5 4,3 3,5 2,9 0 0 0

1800 4,7 3,8 3,1 2,7 0 0 0

2100 4,1 3,4 2,8 2,5 0 0 0

H(mm)


300 600 900 1200 1500 1800 2100

1500 4,9 3,7 3,0 2,5 0 0 0

1800 4,2 3,3 2,7 2,3 0 0 0

2100 3,6 2,9 2,5 2,1 0 0 0

L (mm)

600 10,6 6,4 4,5 0 0 0 0

900 7,7 5,2 3,9 0 0 0 0

1200 6,0 4,3 3,4 2,8 0 0 0

300 16,9 8,3 5,4 0 0 0 0

System scaffold standing

Fz

H

L



3.6.3.12

System scaffold hanging

System: Scaffold hanging

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 16,3 10,8 6,8 0 0 0 0

600 11,1 10,8 6,8 0 0 0 0

900 8,4 10,3 6,8 0 0 0 0

1200 6,7 9,5 6,8 4,9 0 0 0

1500 5,6 8,9 6,7 4,9 0 0 0

1800 4,8 8,3 6,3 4,9 0 0 0

2100 4,2 7,2 6,0 4,9 0 0 0

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 9,6 5,5 3,8 0 0 0 0

600 8,7 5,5 3,8 0 0 0 0

900 6,8 5,5 3,8 0 0 0 0

1200 5,6 5,5 3,8 2,9 0 0 0

1500 4,8 5,5 3,8 2,9 0 0 0

1800 4,2 5,5 3,8 2,9 0 0 0

2100 3,7 5,5 3,8 2,9 0 0 0

H(mm)


300 600 900 1200 1500 1800 2100

1500 3,9 6,9 4,8 3,7 0 0 0

1800 3,4 6,9 4,8 3,7 0 0 0

2100 3,1 6,2 4,9 3,7 0 0 0

L (mm)

600 6,8 6,9 4,8 0 0 0 0

900 5,4 6,9 4,8 0 0 0 0

1200 4,6 6,9 4,8 3,7 0 0 0

300 8,9 6,9 4,8 0 0 0 0

Fz

H

L



3.6.3.13

System T standing

FzFz

H

L

System: T standing

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 0 17,6 14,0 11,2 0 0 0

600 0 8,7 8,7 8,5 0 0 0

900 0 5,8 5,8 5,8 0 0 0

1200 0 4,3 4,3 4,3 0 0 0

1500 0 3,5 3,5 3,5 0 0 0

1800 0 2,9 2,9 2,9 0 0 0

2100 0 2,5 2,5 2,5 0 0 0

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 0 6,8 4,5 3,3 0 0 0

600 0 6,8 4,5 3,3 0 0 0

900 0 5,8 4,5 3,3 0 0 0

1200 0 4,2 4,2 3,3 0 0 0

1500 0 3,3 3,3 3,3 0 0 0

1800 0 2,8 2,8 2,8 0 0 0

2100 0 2,4 2,4 2,4 0 0 0

H(mm)


300 600 900 1200 1500 1800 2100

1500 0 3,1 3,1 3,1 0 0 0

1800 0 2,5 2,5 2,5 0 0 0

2100 0 2,1 2,1 2,1 0 0 0

L (mm)

600 0 9,4 7,9 6,8 0 0 0

900 0 5,6 5,6 5,1 0 0 0

1200 0 4,0 4,0 4,0 0 0 0

300 0 16,5 11,0 8,2 0 0 0



3.6.3.14

System T hanging


FzFz

H

L

System: T hanging

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 0 12,0 11,6 9,3 7,8 0 0

600 0 6,8 6,7 6,6 6,0 0 0

900 0 4,5 4,4 4,3 4,2 0 0

1200 0 3,3 3,2 3,1 3,0 0 0

1500 0 2,5 2,3 2,2 2,1 0 0

1800 0 1,8 1,7 1,6 1,5 0 0

2100 0 1,4 1,3 1,2 1,0 0 0

H(mm)


L (mm)

300 600 900 1200 1500 1800 2100

300 0 6,5 4,1 2,8 2,0 0 0

600 0 5,8 4,0 2,7 1,9 0 0

900 0 4,0 3,9 2,6 1,8 0 0

1200 0 2,9 2,8 2,5 1,7 0 0

1500 0 2,1 2,0 1,9 1,6 0 0

1800 0 1,6 1,5 1,4 1,3 0 0

2100 0 1,2 1,1 0,9 0,8 0 0

H(mm)


300 600 900 1200 1500 1800 2100

1500 0 1,6 1,5 1,4 1,3 0 0

1800 0 1,1 1,0 0,9 0,8 0 0

2100 0 0,8 0,7 0,6 0,5 0 0

L (mm)

600 0 4,2 4,1 4,0 3,4 0 0

900 0 3,0 2,9 2,8 2,7 0 0

1200 0 2,2 2,1 1,9 1,8 0 0

300 0 6,7 6,5 5,2 4,2 0 0


3.6.3.15

The BERNECKER-steelwork system is extremely versatile and easy to assemble thanks to it’s relatively smallnumber of system components.

There are a number of important rules that must be followed however:

- The components are hot-dip galvanized and all necessary holes are predilled at our factory. Drilling or weldingon the components affects their loadbearing capacity and should be avoided.

- Adapter plate assemblyPosition the system beam and insert the 4 bolts supplied through the head plate and screw them into the tappedholes in the adapter plate. Tighten the bolts down weith a torque wrench - torque setting 210 Nm.

- Adapter plate for clamp connectionSlacken the clamping plates supplied, align to desired beam and clamp tight. Tighten down to torque setting 210Nm.

Caution: The bolt must be straight

- Adapter plate for plug connectionsOur stess calculations are based on the use of the LIEBIG Type 25 plugs which are supplied - these plugs are anintergral part of the loadbearing capacity of the overall system.The plug must be set according to the instructions and building control approvals of the plug manufacturer.The specification sheet for the LIEBIG plugs which we supply is enclosed.

Please contact COBALCH if using plugs supplied by other manufacturers (phone +45 45 820533)

- Assembly in generalThe system beams can be connected to each other in a wide variety of ways. Loadings for a number of typicalapplications as illustrated on pages 7 - 13 are listed in the tables on this pages.

The screw fastenings supplied must be used as shown in the sketchand tightened with a torque wrench (setting 210 Nm.)

Washer plates type STB-U-016-F must be fitted on the flange side inall 90° conections (see sketch).

03

-06

-242

Technical modifications reserved

MODULARSTEEL IN H-PROFILE 120

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