Modular tooling systeMs...4306 Retaining nuts, system DIN ISO 15488 4307 Collets to DIN ISO 15488...

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MODULAR TOOLING SYSTEMS

Transcript of Modular tooling systeMs...4306 Retaining nuts, system DIN ISO 15488 4307 Collets to DIN ISO 15488...

Page 1: Modular tooling systeMs...4306 Retaining nuts, system DIN ISO 15488 4307 Collets to DIN ISO 15488 4308 Tapping collets 4317 ISO taper side lock holders 4318 ISO taper collet holders

Modular tooling systeMs

Page 2: Modular tooling systeMs...4306 Retaining nuts, system DIN ISO 15488 4307 Collets to DIN ISO 15488 4308 Tapping collets 4317 ISO taper side lock holders 4318 ISO taper collet holders

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Gühring oHGPostfach 10 02 47 . D-72423 Albstadt Herderstr. 50 - 54 . D-72458 Albstadt www.guehring.deTelefon: (07431) 17-0Fax: (07431) 17-161 Vertrieb Nord 17-369 Vertrieb Ost 17-285 Vertrieb West 17-5 56 Vertrieb Mitte 17-378 Vertrieb Süd 17-261 Vertrieb Bayern 17-189 Vertrieb Hartstoffe 17-260 Vertrieb International 5 4116 Vertrieb Handel 933136 Dienstleistung (07571) 108-486 Vertrieb Erstausrüstung

gm 300 hSk-/Sk-werkzeugaufnahmen, hSk-SPanner und zubehör

– nach ISO 12164, DIN 69893 und DIN 69871– für Transferstraßen, Bearbeitungs- und Drehzentren

Ausgabe 2010Eventuelle Druckfehler oder zwischenzeitlich eingetretene Änderungen berechtigen nicht zu Ansprüchen.Wir liefern ausschließlich zu unseren Liefer- und Zahlungsbedingungen. Diese können bei uns angefordert werden.

UNSER LIEFERPROGRAMM:

1. BOHRWERKZEUGEaus Schnellarbeitsstahl und HartmetallSpiralbohrerRatiobohrerKleinstbohrerKühlkanalbohrerMehrfasenstufenbohrerZentrierbohrerAufbohrerTieflochbohrerWechselplatten-Bohrsysteme

2. GEWINDEWERKZEUGEaus Schnellarbeitsstahl und HartmetallMaschinen-Gewindebohrer und -GewindeformerKühlkanal-Gewindebohrer und -GewindeformerHand-GewindebohrerGewindefräserSchneideisen

3. FRÄSWERKZEUGEaus Schnellarbeitsstahl und HartmetallRatiofräserLanglochfräserBohrnutenfräserSchaftfräserRadiusfräserHart-KopierfräserGesenkfräser

4. REIBWERKZEUGEaus Schnellarbeitsstahl und HartmetallNC-ReibahlenMaschinen- und Automaten-ReibahlenKegel-ReibahlenHand-Reibahlen

5. SENKWERKZEUGEaus Schnellarbeitsstahl und HartmetallKegelsenker, Flachsenker und StirnsenkerKurzkegelsenker, RückwärtssenkerEntgratwerkzeuge

6. WERKZEUGE aus/mit superharten SchneidstoffenMesserkopfsystem PF 1000 mit PKD-/CBN-FräseinsätzenCermetwerkzeugePKD- und CBN-bestückte Werkzeuge

7. BESCHICHTETE WERKZEUGEA-Werkzeuge, TiAlN-beschichtetSuperA-Werkzeuge, AlTiN-beschichtetC-Werkzeuge, TiCN-beschichtetF-Werkzeuge, FIRE-beschichtet (Allround)P-Werkzeuge, AlCrN-beschichtet S-Werkzeuge, TiN-beschichtet (Allround)M-Werkzeuge, MolyGlide-beschichtet

8. MODULARE WERKZEUGSYSTEMEWerkzeugsystem GM 300Werkzeugaufnahmen, Spanner und Zubehör nach ISO 12164, DIN 69893 und DIN 69871 für Transferstraßen, Bearbeitungs- und Drehzentren, Hydrodehnspann- und Schrumpffutter sowie SchrumpfgeräteMultifunktions-Werkzeugsystem GE 100zur Rationalisierung der Operationen Planen, Fasen, Ausdrehen, Formbohren, Zentrieren, Kuppen u.a.m.ISO-Wendeschneidplatten, Kurzklemmhalter und Kas-settensystem KV 400

9. SONDERWERKZEUGENach Zeichnung, je schwieriger desto lieber

10. HARTMETALL-STÄBEfür Präzisionswerkzeuge

11. HARTMETALL-SONDERTEILEfür die Umform-, Zerspanungs- und Verschleißschutz-technikKaltschlagkerne, Ripp-Rollen, Stempel, Ziehkerne und -matrizen, Kopfmachereinsätze, Wälzfräser-Roh-linge, Messer, Bohrstifte, Nutbuchsen u. v. m.

12. DIENSTLEISTUNGNachschleifen, Nachbeschichten, Toolmanagement

GM

300

Description and advantagesProgramSystem summarySystem summary for MQL applicationsMinimal quantity lubrication MQLHydraulic chucksShrink fit chucks and shrink fit systemsPrecision clamping chucksModule holdersMeasuring and inspection instruments

Contents

1. GM 300 from page

GE 100 system summarySystem characteristicsTool headsTool holdersClamping bushesCentre drillsStep drillsStandard size adaptorsIndexable insertsTechnical questionnaire

2. GE 100

- CCGW, CCGX, CCMT- CNGA, CNGN, CNGW, CNMA- CPGT, CPGW- DCGW- DNGA- SCGT, SCGW, SCMT- SNGA, SNGN- SPGT, SPGW- TCCN, TCGW- TNGA- TPGT, TPGW- Indexable inserts for single-fluted reamers

- for S indexable inserts- for C indexable inserts- for T indexable inserts

3. ISO indexable inserts

4. Short clamping holders

The current program can be found

in the GM 300 catalogue.

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300 GM

300

Description and Advantages

Our modular tooling system GM 300 has been developed for the application of rotating and stationary tools. 1987 we devloped the GM 300 coupling. Standardization for this interface (DIN 69893) was obtained in1991. Since 12/2001 the HSK interface is also standard to ISO 12164-1/-2. The unique design of the clamping method offers not only an ideal interface for manual clamping within the tooling system, but also an ideal interface for automatic clamping directly to the machine spindle or tool holder.

Characteristic feature:Tapered hollow shank (HSK) with axial plane clamping mechanism according to DIN 69893. The most important advantages are as follows:

• High static and dynamic rigidityThe radial and axial forces generated in the tool shank provide the clamping force necessary for extreme rigidity.

Prestressing and frictional forces of hollow taper shank at the interface.

Clamped positionPre-clamped position

Effective clamping forcesFace play

• High torque transmission and defined radial positioning

The wedging effect between the hollow taper shank and the holder or spindle causes a friction contact over the full taper surface and the plane supporting face. Two keys engage with the shank end of the tool holder and provide form-closed, radial positioning, thereby excluding any possible setting errors.

• High tool change accuracy and repeatabilityThe circular form engagement of the clamping claws within the hollow tool shqank provides a totally tight connection between the shank and spindle or holder respectively.

• High speed machining performanceThe higher the number of revolutions the better, as this increases both the power and effectiveness of the locking of the clamping mechanism. The direct initial stress between the hollow taper shank and the spindle holder compensates for the spindle expansion generated by the centrifugal force so that there is absolutely no radial play. The plane clamping position prevents any slipping in the axial direction.

• Short tool changing timesEfficient tool change due to a short shank length (approx. 1/3 of the conventional lSO taper) and light weight (approx. 50% of the ISO taper).

• Simple, cost-efficient shank designNo moving components at the tool shank means no wearing parts.

• Insensitive to foreign matter The uninterrupted design of the ring-shaped axial plane clamping simplifies the cleaning of the coupling. During automatic tool change compressed air provides ideal cleaning in the interface.

• Coding and identificationTo allow for the attachment of common identification systems, a hole of 10 mm dia. and 4.5 mm depth is provided for the data media (coding chips) in the vicinity of the collar.

• Standardising of interfaceGM 300 corresponds to ISO 12164-1/DIN 69893.

• Coolant feedThe tools for automatic clamping, HSK-A and E, are designed for a central coolant feed by means of a tube. Tools with manual change behind the GM 300 interface also operate with a central coolant feed. The clamping elements are entirely sealed against the entry of coolant so that fouling is prevented.

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System Summary

Guhring no. Description4930 MQL 4-point clamping sets4931 Clamping device for MQL 4--point clamping sets4932 Ejector for MQL 4-point clamping sets4933 Retention spindles for MQL 4-point clamping sets4934 Adaptor for MQL 4-point clamping sets4935 Retention screw for MQL 4-point clamping sets

Guhring no. Description4351 HSK-C extensions 4355 HSK-A/HSK-C reducing adaptors 4385 Short HSK spindle adaptor 4386 HSK spindle adaptor (in front) 4387 ISO taper/HSK-C basic adaptor on spindles to DIN 20794953 Brass sealing collars4957 Components for 4-point clamping sets4958 4-point clamping sets for conventional cooling4959 Components for 4-point clamping sets4961 Ball pressure screws4963 Torque sockets

Guhring no. Description4509 ISO taper basic adaptors DIN 2080 form A/HSK-C4510 VDI basic adaptors DIN 69880-1/HSK-C4512 ISO taper basic adaptors DIN 69871 form AD/HSK-C4514 MAS 403 BT/HSK-C basic adaptors 4549 HSK-A/HSK-C extensions 4551 Spring and threaded pin for PowerClamp set4553 Aluminium locking rings4554 PowerClamp sets4555 Threaded spindle for PowerClamp set4557 Tensioning nut set for PowerClamp set4581 HSK adaptors (in front) 4582 HSK adaptors (in front) for turning centers4584 HSK-C spindle adapters (integrated) 4586 HSK adaptors (in front)4953 Brass sealing collars4961 Ball pressure screws

with Guhring-,

Komlock®- and

M-contour

with Guhring-,

Komlock®- and

M-contour

MQL 4-Point Clamping

4-Point Clamping

PowerClamp

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System Summary

Guhring no. Description4209 HSK-A MQL-Hydraulic-chucks4210 HSK-A MQL-Hydraulic-chucks4310 Collets for MQL4330 MQL synchro tapping chuck4350 HSK-A extensions with minimal lubrication4735 MQL HSK-A shrink fit chucks4741 MQL HSK-A shrink fit chucks4919 MQL length pre-setting screws4924 MQL coolant delivery sets4939 MQL coolant delivery set HSK-A4940 MQL filler HSK-A4941 Length adjustment screw4948 Mounting adaptor4972 Mounting adaptor

Guhring no. Description4038 Clamping force measuring instrument Senso 30004099 Extraction key for reduction bushes4213 ISO taper hydraulic chucks DIN 69871 with increased clamping force4221 MAS/BT hydraulic chucks with increased clamping force4267 HSK-C hydraulic chucks with increased clamping force4295 HSK-C hydraulic chucks4296 HSK-A hydraulic chucks with radial length pre-setting4299 HSK-A hydraulic chucks with increased clamping force4313 ISO taper hydraulic chucks DIN 698714315 Length pre-setting ISO taper adaptors 4316 Universal length pre-setting HSK adaptors 4319 Universal length pre-setting ISO taper adaptors4321 MAS/BT hydraulic chucks4367 HSK-C hydraulic chucks4368 Reduction bushes for hydraulic chucks w/o peripheral cooling4369 Reduction bushes für hydraulic chucks with peripheral cooling4395 HSK-C hydraulic chucks with radial length pre-setting4396 HSK-A hydraulic chucks with radial length pre-setting4399 HSK-A hydraulic chucks4900 Adjustment screws4919 MQL length pre-setting screws 4992 Taper inserts4993 Plug inserts

For 1- and

2-channel MQL

systems

Hydraulic Chucks

MQL Program

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System Summary

Shrink Fit Guhring no. Description4718 Length pre-setting adaptor4719 Shrink fit extensions 4720 Centering ring4721 HSV 2000 hot air shrink fit system4726 TSG 3000 shrink fit chucks HSK-A4727 TSG 3000 shrink fit chucks SK DIN 69871 form AD/B4728 TSG 3000 shrink fit chucks MAS-BT4729 Guhrojet ISO taper shrink fit chucks DIN 69871 form AD/B4730 GISS 2000 Basic4736 HSK-A shrink fit chucks 4737 HSK-E shrink fit chucks 4738 ISO taper shrink fit chucks DIN 69871 form AD/B4739 MAS-BT shrink fit chucks 4742 GISS 2000 induction shrink fit system comfort version4743 Induction spindle4744 ISO taper holders4745 HSK holders4747 SpeedCooler4748 Trolley4749 Tongs4750 Protective gloves4752 GISS 2000 ECO Plus4753 GISS 3000 induction shrink fit system 4755 Guhrojet HSK-A shrink fit system with peripheral cooling4758 HSK-C shrink fit chucks 4759 SpeedCooler Manager4769 Limit stop washers4773 Cooling adaptor4774 HSK-A/E accessory sets4775 HSK-C accessory sets4776 ISO taper accessory sets4777 MAS BT accessory sets4919 MQL length pre-setting screws 4977 Setting screws with axial force damping

Modules Guhring no. Description4297 Module 4x4 HSK-A alignment adaptor4360 Module 4x4 hydraulic chuck flange4363 Module 6x6 HSK adaptor flange4713 Module 4x4 HSK adaptor flange4714 Module 6x6 shrink fit chuck flange4715 Angle alignment units for module flange and alignment adaptor 6x6 and 4x44716 Intermediate sleeves for module flange and alignment adaptor 6x6 and 4x44717 Module 6x6 shrink fit chuck flange4722 Module 6x6 hydraulic chuck flange4723 Module 6x6 HSK-A alignment adaptor4724 Module 4x4 SK alignment adaptor4725 Module 6x6 SK alignment adaptor4760 Module 4x4 hydraulic chuck flange

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System Summary

Tool Holders

Measuring and Inspection Instruments

General Accessories

Guhring no. Description4206 Inserts for quick-change tapping chucks4300 HSK-A precision clamping chucks4301 SK-A precision clamping chucks4302 Clamping sleeves for precision clamping chucks 4303 HSK-C collet holders 4304 HSK-A collet holders4306 Retaining nuts, system DIN ISO 154884307 Collets to DIN ISO 154884308 Tapping collets4317 ISO taper side lock holders4318 ISO taper collet holders DIN 69871 form AD/B4320 HSK-A Morse taper holders 4322 ISO taper side lock holders4323 HSK-C collet holders, sealed version4324 HSK-A collet holders, sealed version4326 Synchro tapping chucks, straight shank4327 Synchro tapping chucks, HSK-A4328 Quick-change tapping chucks, HSK-A with IC4329 HSK-A side lock holders 4333 HSK-C side lock holders 4334 HSK-A side lock holders 4335 Sealing washers4340 Quick-change tapping chucks w/o IC4342 Quick-change tapping chucks with IC4343 HSK-A adaptors for tapping chucks4346 HSK-A NC drilling chucks with IC4361 HSK-A shell milling arbors 4362 Milling arbor HSK-A4397 HSK-E collet holders 4901 Adjustment screws for HSK-C collet holders4902 Adjustment screws for HSK-A/HSK-E collet holders4903 Clamping screws

4904/4905 Adjustment screws4906 Adjustment screws for tapping collets4907 Screws DIN EN ISO 47624908 Milling cutter retaining screws DIN 63674909 Box spanner for retaining screws4913 Chuck spanners4922 Drive dog sets for shell milling arbors4923 Keys DIN 6885 A

4982/4983 HSK-A/HSK-C blanks

Guhring no. Description4038 Senso 3000 clamping force measuring instrument4068 Flow rate measuring instrument PQ 30004076 Coolant supply measuring instrument CC 30004077 High-grade steel filters

4910/4911 Socket spanners4912 Hexagon chuck keys4914 HSK cleaning mandrels4915 Torque wrenches4916 Sockets4918 Cylindrical cleaning mandrels4921 Hexagon-socket offset screw key4925 Pull studs DIN 69872, form A4926 Pull studs DIN 69872, form B

4927/4928 Pull studs4946 Tool setting fixture4947 HSK cleaning cap4949 Coolant delivery sets for conventional cooling4968 Gauges for HSK tool shanks4969 Gauges for HSK spindles4970 ISO taper proofing bars4971 HSK proofing bars4973 ISO taper clamping force measuring instrument4974 HSK clamping force measuring instrument4975 Balancing masters for HSK spindles4976 Centrifugal rings for short spindles to DIN 69002-34978 Gauges for HSK cams4985 HSK-C sealing plugs4990 Tool setting fixtures4991 Interchangeable discs