Modular Hybrid PVD PeCVD Coating Systemspd2i.com/downloads/DLCseries.pdf · Modular Hybrid PVD /...
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MpC 500 MpC 700 MpC 1000 MpC 1200 Usefull Volume Ø 550 x 500 mm Ø 620 x 650 mm Ø 800 x 650 mm Ø 800 x 900 mm Load 200 kg 600 kg 1000 kg 1500 kg Nb magnetrons 2 2 or 4 4 or 5 4 or 5 Modular Hybrid PVD / PeCVD Coating Systems HIGH PERFORMANCE COATINGS Mp C DLC series COATING TYPES The tailor made solution for tribological DLC coatings ! PD2i Europe Willi Bleicher Str.11 52353 Düren Germany Tel +49 (0) 2421 692 3000 [email protected] PD2i France 86, bd Malesherbes 75008 Paris France Tel +33 (0) 153 75 45 05 [email protected] Tribological Wear resistance a-C a-C:Me a-C:H a-C:H:Me a-C:H:X CrN CrCN CrWCN
Transcript of Modular Hybrid PVD PeCVD Coating Systemspd2i.com/downloads/DLCseries.pdf · Modular Hybrid PVD /...
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MpC 500 MpC 700 MpC 1000 MpC 1200
Usefull Volume Ø 550 x 500 mm Ø 620 x 650 mm Ø 800 x 650 mm Ø 800 x 900 mm
Load 200 kg 600 kg 1000 kg 1500 kg
Nb magnetrons 2 2 or 4 4 or 5 4 or 5
Modular Hybrid PVD / PeCVD Coating Systems HIGH PERFORMANCE COATINGS
MpC DLC series
COATING TYPES
The tailor made solution for tribological DLC coatings !
PD2i Europe Willi Bleicher Str.1152353 DürenGermanyTel +49 (0) 2421 692 [email protected]
PD2i France86, bd Malesherbes75008 ParisFranceTel +33 (0) 153 75 45 [email protected]
Tribological Wear resistance
a-Ca-C:Mea-C:Ha-C:H:Mea-C:H:X
CrNCrCN
CrWCN
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HV
DUPLEX DLC:a unique combinationDUPLEX coating is an insitu process of plasma nitriding prior to coating without interrupting the cycle.
Advantages• 1 equipment – 2 surface treatments • 3 x increasing performance (fatigue
resistance + load carrying + corrosion resistance)
• Short cycle times
Example: Replacement of nitriding + black oxide by DUPLEX DLC on Tool HoldersDLC 5µm • nitriding layer 872 HV • 0,15 mmBenefits: • Reduced lead time (1 week)• Reduced production costs (~30 %) • Better coefficient of friction
DLC Cr/DLC Cr/CrN/DLC WC/C/DLC DUPLEX DLC CrN
Material C, H, Si Cr, C, H Cr, N, H W, C, H C, H, Si, N Cr, N
Coating hardness (HV) 2300 - 3500 HV 2200 HV 2300 HV 1550 HV 2300 HV 1750 HV
Coating thickness (typical) 2 µm 2 µm 2,5 µm 2 µm 2 - 5 µm 2,5 µm
Increased roughness Ra 0,02 µm 0,02 µm 0,02 µm 0,02 µm 0,02 µm 0,2 µm
Coefficient of friction 0,08 0,08 0,1 0,1 0,08 0,18
Max. operating temperatur 300° C / 572° F 300° C / 572° F 300° C / 572° F 300° C / 572° F 300° C / 572° F 650° C / 1200° F
Max. deposition temperatur
< 250° C / < 482° C < 250° C / < 482° C < 250° C / < 482° C < 250° C / < 482° C < 520° C / < 968° C < 250° C / < 482° C
Color Black anthracite Black anthracite Black anthracite Anthracite Black anthracite Grey silver
Critical load HSS 62HRC polished
20 N 27 N 37 N 27 N 65 N 65 N
Applications
Industrial Consumerluxury
Medical
Characteristics / Properties
100 % tailored to customer needsSelect the technology which offers the best performance for your application.
WC/C
Cr/CrN-DLC
DUPLEX DLC
a-C:H:Si
CrN
a-C:H:Me
Cr-DLC
PD2i Europe Dirk [email protected] +49 (0) 2421 692 3000PD2i FrancePierre [email protected] +33 (0) 153 75 45 05
North AmericaDave [email protected] +1 847 668 7279South East AsiaLeong Sai [email protected] +60 12 482 2006
ChinaHee Choon Tan [email protected] +86 136 0005 6796TaiwanDavid [email protected] +886 937 759 426
KoreaYeojong [email protected] +821 054 576 691
www.PD2i.com
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